Denios SpillGuard Operating Instructions Manual
Mains-power-independent leak recognition system for detecting leaks of liquids / liquid hazardous substances
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Summary of Contents for Denios SpillGuard
- Page 1 Technical changes reserved Operating instructions SpillGuard® Output 2020-08 Original instructions...
- Page 2 These instructions contain texts, images and drawings which need express written authorisation before they can be reproduced, distributed or otherwise shared, in part or in full. These instructions represent the legal situation in Germany. IMPORTANT Read carefully before commissioning Keep safe for later reference © Copyright DENIOS AG...
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Page 3: Table Of Contents
Table of contents 1 Notes on the operating instructions ..................5 Warnings ..........................5 Instructions for use ......................7 Labelling ..........................7 2 Safety instructions ........................9 Intended use ........................10 Misuse ........................10 Operator duties ........................ 11 Before commissioning ....................11 Obligation to inspect spill sumps ................ - Page 4 Using the product in a new location ................25 Carrying out measures if the alarm is triggered ............25 7 Faults and incorrect operation ....................27 Possible faults ........................27 8 Maintenance ..........................29 9 Decommissioning ........................30 Switching off ........................30 Cleaning ...........................
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Page 5: Notes On The Operating Instructions
Notes on the operating instructions Notes on the operating instructions Before you set up and commission your product, ensure you read these operating instructions completely. Always take note of the safety notices and warnings. These operating instructions are for anyone who comes directly into contact with the product. - Page 6 Notes on the operating instructions DANGER The symbol shows the type of hazard. Symbol and signal word show a hazard which leads to serious injury or death. Measure. WARNING The symbol shows the type of hazard. Symbol and signal word show a hazard which can lead to serious injury or death.
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Page 7: Instructions For Use
Notes on the operating instructions Symbol shows instructions for use and other useful information. Pictograms are used to warn of hazards: Pictogram Meaning General warning Instructions for use These operating instructions contain various instructions for use. Perform the following action ... - Page 8 CAUTION! Text. WARNING! Text. DANGER! Text. Important information for explosion protection Refers to an audible signal after an action step Refers to a visual signal after an action step Further information available to download www.denios.com/spillguard 271081_SpillGuard_Operating- 8 / 36 instr_003_en.docx...
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Page 9: Safety Instructions
Safety instructions Safety instructions This section gives important notices for safe use of the product. These notices are to protect employees and to ensure safe, fault-free operation. Warnings relating to use can be found in the corresponding instructions for use. The product is built in accordance with the state of the art and the recognised technical rules. -
Page 10: Intended Use
SpillGuard® may only be used within the limits for use defined on the nameplate. SpillGuard® is suitable for Ex zone 0, due to gases and vapours. SpillGuard® may only be used as a precaution with the liquids which have already been positively tested by DENIOS. The list can be found here: www.denios.com/spillguard... -
Page 11: Operator Duties
Using SpillGuard® in potentially explosive areas outside the nameplate limits Using SpillGuard® in potentially explosive areas caused by dust Using SpillGuard® again after a leaked substance has been successfully detected Using substances which are not suitable for use with SpillGuard® : ... -
Page 12: Obligation To Inspect Spill Sumps
(Stawa R) and the General Technical Approval. Use of SpillGuard® does not mean that the operator of the equipment is no longer required to comply with this obligation. -
Page 13: Training
Safety instructions Training Personnel in question must be sufficiently trained at regular intervals, and especially if changes or adjustments are made. Employees must be trained when the product is used in Ex zone 0, especially on the measures for the avoidance of explosion hazards set out in the risk assessment and explosion protection document. - Page 14 Safety instructions Minimum regulations for improving work health and safety for employees who may be at risk due to explosive atmospheres as well as criteria for selecting equipment and protection systems The explosion protection document produced by the operator specifies the conditions at the location of use.
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Page 15: Personnel Requirements
Safety instructions Personnel requirements Risk-free working is only possible, when only specially qualified personnel set up and use the product. Persons undergoing training may only be permitted to work with the product, if a qualified person is constantly supervising the work. 15 / 36... -
Page 16: Transport And Storage
Transport and storage Transport and storage The product is supplied in a cardboard pack together with a Quick Guide and inlay sheet. Store the product as follows: At room temperature NOT outdoors NOT in direct sunlight Unpacking Perform the following action ... -
Page 17: Product Description
Product description Product description Overview Fig. 1: Top view 17 / 36... - Page 18 The “red” LED illuminates during commissioning, “Red” LED operation and when an alarm is triggered. The push button is used to switch SpillGuard® on and off Push button Push and also to turn off the signal when an alarm has been triggered.
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Page 19: Dimensions
Product description Dimensions Fig. 3: Dimensions in mm 19 / 36... -
Page 20: Technical Data
FM 20 CA 0023 The recommended operational temperature range is the basis for the specified service life of 5 years. SpillGuard® may also be used at a temperature down to max. -10°C. The specified service life of 5 years cannot be guaranteed however in this temperature range. -
Page 21: Explanation Of The Nameplate
Product description Explanation of the nameplate ® Typ / type: SpillGuard BVS 19 ATEX E 077 IECEx BVS 19.0073 0158 DENIOS AG 0°C ≤ T ≤ 40°C Dehmer Straße 58-66 2019/123 456 D-32549 Bad Oeynhausen II 1G Ex ia IIB T4 Ga www.denios.com... -
Page 22: Installation
Spill sump Base of the spill sump Requirements for the installation location This chapter gives information and instructions for the safe installation of the product: SpillGuard®’s location of use is the base of a spill sump. 271081_SpillGuard_Operating- 22 / 36 instr_003_en.docx... - Page 23 Installation WARNING Possible ignition of an explosive atmosphere. If the product is damaged during storage or removal of containers, a potentially explosive atmosphere may be ignited. Place and operate the device in such a way that damage is excluded. The following prerequisites must be met: The base of the spill sump must be free of any type of contamination.
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Page 24: Operation
Operation Operation CAUTION Irritation from direct contact with the hazardous substance. Injury possible to hands, eyes etc. Wear personal protective equipment (PPE). Commissioning the product Perform the following action The product is correctly unpacked. The product is undamaged. 1. -
Page 25: Using The Product In A New Location
Operation Using the product in a new location If you wish to use the product in a new location, the product must first be switched off and then switched back on again. Perform the following action 1. Press and hold the push button until the beep is heard. - Page 26 Operation When handling hazardous substances, observe the safety instructions in the safety data sheet for the leaked hazardous substance, see Compliance with the requirements of the safety data sheet [12]. Perform the following action 1. Carry out measures to clean up the leak. CAUTION! Irritation from direct contact with the hazardous substance.
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Page 27: Faults And Incorrect Operation
This can trigger a 2. Clean the sensor surface false alarm. with a soft, lint-free cloth. 3. Press and hold the push button until a beep is heard. SpillGuard® is ready to use again after 30 seconds. [25] 27 / 36... - Page 28 Push button not held for Press and hold the push switch on long enough button until beep is heard Battery faulty or drained Replace SpillGuard® with a new unit Leak is not detected by The location has been Switch the product on SpillGuard®...
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Page 29: Maintenance
Maintenance Maintenance The product is maintenance free. Due to its construction, repair or replacement of the components is not possible. After 5 years of use, the product must be replaced to guarantee fault-free leak detection. 29 / 36... -
Page 30: Decommissioning
Decommissioning Decommissioning When handling hazardous substances, observe the safety instructions in the safety data sheet for the leaked hazardous substance, see Compliance with the requirements of the safety data sheet [12]. CAUTION Irritation from direct contact with the hazardous substance. Injury possible to hands, eyes etc. -
Page 31: Cleaning
Decommissioning Cleaning Perform the following action The product is switched off. 1. Thoroughly clean the product of all hazardous substance residues. WARNING! If the housing is opened in Ex atmospheres there is a risk of explosion. Opening the housing can lead to severe injuries or death. Opening the housing is prohibited. -
Page 32: Disposal
Disposal Disposal Use established local collection points for disposal or return the product to DENIOS. Perform the following action The product has been cleaned. 1. Do not dispose of the product in a normal household waste bin; observe the relevant national regulations. -
Page 33: Eu Conformity
EU conformity EU conformity SpillGuard® is certified in accordance with directive 2014/34/EU (ATEX directive). Production is monitored by regular and independent inspections for continuous compliance with legal and normative requirements. SpillGuard® meets the basic requirements for the protection of health,... - Page 34 Notes 271081_SpillGuard_Operating- 34 / 36 instr_003_en.docx...
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