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GAELCO Tuning Race User Manual
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GAELCO Tuning Race User Manual

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MOTION
U S E R ' S M A N U A L
second issue
© GAELCO S.A. 2005
IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL
TIMES. PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL.

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Summary of Contents for GAELCO Tuning Race

  • Page 1 U S E R ’ S M A N U A L second issue © GAELCO S.A. 2005 IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL TIMES. PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL.
  • Page 2 GAELCO - TUNING RACE About TUNING RACE Thank you for purchasing a Gaelco’s product. This manual explains how to safely operate your TUNING RACE® machine. Failing to operate the machine correctly could result in malfunction or accident, so please read the manual carefully before starting operation, specially the SAFETY NOTES (Section 3).
  • Page 3 GAELCO -TUNING RACE INDEX GENERAL INFORMATION HOW TO PLAY Manufacturer and Machine data TOURNMENT MODE Legislation references Technical Service TECHNICAL SERVICE Responsibility Prior considerations Safety precautions MACHINE SPECIFICATIONS Motion system Emergency stop SAFETY NOTES Position potentiometers General considerations Drive parameters...
  • Page 4 GAELCO - TUNING RACE...
  • Page 5 GAELCO - TUNING RACE GENERAL INFORMATION 1.1 MANUFACTURER AND MACHINE DATA Manufacturer GAELCO, S.A. Address Escipión 11 08023 City Barcelona Country : SPAIN Tel. 34 93 417 36 26 34 93 417 28 02 e-mail gaelco@gaelco.com Technical Service sat@gaelco.com Name of the game TUNING RACE®...
  • Page 6 GAELCO - TUNING RACE 1.3 TECHNICAL SERVICE Gaelco S.A. or its Distributors carry out technical service. 1.4 RESPONSIBILITY Any modifications made to this machine that are not authorised in writing by the manufacturer will be considered to be at the exclusive responsibility of the operator, who will consequently become the new "manufacturer"...
  • Page 7 GAELCO - TUNING RACE POWER SUPPLY Operating Power: 220-230 VAC, 50 Hz Output: +5VDC 20A, +12VDC 8A MONITOR 34" Hantarex Polo/2 STAR PH, code 01297790 CPU BOARD PCB Gaelco TUNING RACE CONTROLS • Interactive steering wheel with gear shift •...
  • Page 8 When transporting or reselling the machine, be sure to attach this Manual. The TUNING RACE machine has been designed for indoor use only, within residential or commercial areas, and must be used exclusively for the purpose intended.
  • Page 9 GAELCO - TUNING RACE 3.1 GENERAL SAFETY CONSIDERATIONS • Before operating the machine, check that it has been installed correctly and in accordance with this Manual. • As some parts of the machine move during game play, there are places where the distance between the stationary section and the mobile section changes.
  • Page 10 Do not run the power cord across passages where pedestrian's feet could get caught on the cord. • Ensure that the location’s power supply is equipped with an Earth Leakage Breaker rated at 30mA. GAELCO shall not be held responsible for any damage resulting from the failure to observe these instructions.
  • Page 11 3.2.1 SECURING IN PLACE Ensure that all the leg levellers make firm contact with the surface of the floor. This precaution is crucial for the TUNING RACE version with motion system, because the machine can move of itself, causing an accident.
  • Page 12 3.5 SAFETY DEVICES CONCERNING THE MOTION SYSTEM The TUNING RACE / MOTION machine has an EMERGENCY STOP BUTTON placed on top of the coin tower, which can be easily activated by the player or the operator at any time.
  • Page 13 Store the packed machine in sheltered and dry areas. Temperatures allowed: maximum +45ºC / minimum -5ºC. 4.3 RECEPTION The TUNING RACE packaging should be carefully inspected upon receipt to ensure that the product is delivered in good conditions. Shipping damage may void warranty. In case of shipping damage, contact your Distributor...
  • Page 14 Once the packaging is removed, the machine looks as shown in the illustration. 5.1 INSPECTION BEFORE ASSEMBLING Normally, GAELCO products are ready to assemble immediately after transporting to the location. Nevertheless, some mishandling may occur during transportation. Check the following points to ensure that the machine has been properly delivered: •...
  • Page 15 GAELCO - TUNING RACE 5.2 ASSEMBLING & INSTALLATION To assemble the machine proceed as follows: 1. Take out the boxes containing the accessories. 2. Remove the metal brackets that fix each unit to its pallet. 3. Raise the leg levellers and put the units down on the floor with the help of a ramp. Be very careful to avoid the risk of being crushed! 4.
  • Page 16 GAELCO - TUNING RACE 5. Assemble the billboard on the top of the monitor cabinet, using a step. Do not climb on the cabinet! The screws that fix the billboard are already installed on its place. Remove those screws and use them for fixing the billboard. Plug the connector of the fluorescent tube.
  • Page 17 GAELCO - TUNING RACE 8. Approach the two units so you can connect the other end of the harness to the monitor cabinet. The screws that fix the harness plate are allready installed on its place. 9. The gap between tha platform and the monitor cabinet should be about 300mm (12”).
  • Page 18 GAELCO - TUNING RACE 10. Level the platform . The levellers of the middle (number 3 in the drawing) should be adjusted the last ones. 11. Carefully adjust all the levellers so that the whole machine rests firm and level on the floor.
  • Page 19 GAELCO - TUNING RACE 13. If the machine has to be moved, though a little bit, retract the leg levellers. To clean the game machine, wipe with a soft cloth damped with a neutral detergent and wrung out. Using organic solvents like thinner may damage the plastic parts.
  • Page 20 GAELCO - TUNING RACE 6. MACHINE SETTINGS AND TEST MODE An automatic check of the memories is made when the machine is switched on. This coincides with the presentation of the Screen Test. After a few seconds, if no error occurs, it automatically goes on to show the game.
  • Page 21 GAELCO - TUNING RACE 6.1 MONITOR TEST This screen is the ADJUSTMENT CARD, which should be used to suitably adjust the monitor. It shows you, also, information about the installed software version. You can return to de Main Menu by pressing the START button or the accelerator pedal.
  • Page 22 GAELCO - TUNING RACE 6.2 CONTROLS TEST This screen enables you to check the correct functioning of all controls of the machine. The device to be tested is selected by using the gear shift levers, assembled wiith the steering wheel.
  • Page 23 GAELCO - TUNING RACE 6.3 SOUND TEST This screen allows you to check the whole sound system. SOUND ------------------------------------------------------- Sample: 1 Music: Volume: 50 Bass level: 100 Left loudspeaker: OFF Right loudspeaker: ON Subwoofer: OFF Exit As for the previous screens, the selection of the required option is made by means of the shift gear levers.
  • Page 24 GAELCO - TUNING RACE Left Motor / Right Motor These options allows you to make a manual test of each motor. The selected motor moves forward when the right lever is pressed, while the left lever controls it backwards. The information belonging to Position shows the position of each motor.
  • Page 25 GAELCO - TUNING RACE As for the previous screens, the parameter is selected with the gear shift levers, then changed by pressing the START button or the accelerator pedal. Coins / Credits On this option you can adjust the number of credits (game price) that the machine gives for a defined number of coins.
  • Page 26 GAELCO - TUNING RACE 6.6 CAMERA There is a digital camera on top of the monitor cabinet, for the purpose of identifying players when they take part in a tournament. When the Camera option is selected, the objets and persons within the scope of the camera are shown in the screen.
  • Page 27 2. Take as many cables as machines. If you can’t find a network switch with automatic polarity detection, the link cable supplied by Gaelco is not suitable, as it is a crossover Ethernet cable. In that case you have to use normal patch cable.
  • Page 28 GAELCO - TUNING RACE ON LINE CONNECTION If the machines will run connected to Internet, TUNING RACE allows you to assign the IP address automatically, by selecting DYNAMIC on the option Base IP mode. All fields related with the IP address will be defined by the machine, without any further intervention from your side.
  • Page 29 GAELCO - TUNING RACE When the Exclusive Tournament is activated, the following options are available: TOURNAMENT SETTINGS ------------------------------------------------------------------------------------ Tournament available on this machine: YES STANDARD TOURNAMENT Standard Tournament Periode: UNDEFINED End of current cycle: 30 APRIL 2005 EXCLUSIVE TOURNAMENT Exclusive Tournament activated : YES...
  • Page 30 GAELCO - TUNING RACE 6.9 SCOREBOARD This screen shows the scores and classifications for all available games. When playing a tournament, players are allocated automatically in three classes or categories -A, B and C- according to their skill level. All players start at class C and move to B or A as they pass tournaments.
  • Page 31 GAELCO - TUNING RACE 6.10 BOOK-KEEPING The book-keeping screen shows the the following information: BOOK KEEPING -------------------------------------------------------------- Total time (hh:mm) : 0050:20 Play time (hh:mm) : 0016:48 Shortest play (mm:ss) : 01:46 Longest play (mm:ss) : 11:34 Average play (mm:ss) :...
  • Page 32 Press the START button or the accelerator pedal to confirm any option. HOW TO PLAY TUNING RACE is a car racing game where players drive sport protoypes that can be tuned and customized. The game has two formats: Arcade Race, where players race by...
  • Page 33 The machine will also provide him with his position in the ranking. • TUNING RACE can be connected to Internet. If that were the case, all the above information would be stored in Gaelco's server and be provided to the player in any Tuning Race machine connected to Internet.
  • Page 34 GAELCO - TUNING RACE TOURNAMENTS TUNING RACE allows to play two modalities of tournament: Automatic Tournament, programmed from the factory, and Exclusive Tournament, that can be customized by the operator. Both tournaments are based on the Time Attack format. Tournaments can be held in a single machine or in several linked machines, up to a maximum of four.
  • Page 35 Internet. In order to have a dedicated ranking table, the operator should request a Group Identifier (kind of password) to connect these machines to Gaelco’s system. In that case the tournament data base will be managed by the server, not by any machine.
  • Page 36 Make sure there is plenty of room for maintenance to be carried out. At least 3 metres should be left free between the machine itself and other objects (e.g. adjacent machines, walls, etc.). • When parts needs replacing, use only those approved by Gaelco S.A. and which meet the relevant specifications.
  • Page 37 GAELCO - TUNING RACE 9.3 MOTION SYSTEM - BLOCK DIAGRAM For a better understanding of the motion system, pease refer to the diagram below. The CPU Board (TRM-357) provides two analogic signals (0-3V) to the Power Board (TRM-358).that are the inputs of the DC driver, which controls the steering motor with a +/- 24V output.
  • Page 38 GAELCO - TUNING RACE 9.4 EMERGENCY STOP The motion system includes an emergency stop which is operated by a red knob on top of the coin tower. The emergency circuit-breaker is connected in series so that it will bring the car to a standstill (see the block diagram of section 9.3).
  • Page 39 GAELCO - TUNING RACE 9.5 POSITION POTENTIOMETERS If the movement system is not working properly, the position potentiometers (TRM-305) should be checked and changed if necessary. The following points need to be borne in mind in this connection: 1. In Test Mode, go to the MOTION SYSTEM screen.
  • Page 40 However, some values are modified by the Tuning Race CPU in order to get the appropiate performance for the application. The affected parameters are detailed in the table below: Par.
  • Page 41 GAELCO - TUNING RACE 9.7 TROUBLESHOOTING PROCEDURES 1) PROBLEM: The machine does not start when the mains switch is thrown. • Check the mains cable and its connections. • Check the fuses. Check the specifications are met. Check whether the fuses have blown and that they have the correct current rating.
  • Page 42 GAELCO - TUNING RACE 10. PARTS LIST 10.1 MONITOR CABINET – ACCESSORIES CODE DESCRIPTION TRM-131 SIDE COVER - LEFT TRM-132 SIDE COVER - RIGHT TRM-502 STICKER - LEFT TRM-503 STICKER - RIGHT TRM-434 GRAB HANDLE, plastic TRM-515 BILLBOARD ASSEMBLY TRM-510...
  • Page 43 GAELCO - TUNING RACE 10.2 MONITOR CABINET – SUBWOOFER PARTS CODE DESCRIPTION TRM-375 8” GRILL (subwoofer) TRM-376 2” GRILL TRM-362 8” SUBWOOFER 100W/4Ω UNION HARNESS (see section 1.3) SCREW UM1001 M6X30 BLACK 10.3 MONITOR CABINET – BILLBOARD ASSEMBLY CODE DESCRIPTION...
  • Page 44 GAELCO - TUNING RACE 10.4 UNION HARNESS ASSEMBLY CODE DESCRIPTION TRM-441 NUT, conduit gland TRM-230 FIXING PLATE - CABINET SIDE TRM-442 CONDUIT GLAND - SEM STRAIGHT TRM-443 PROTECTION TUBE, corrugated TRM-840 FIXING PLATE - PLATFORM SIDE UNION HARNESS (see note)
  • Page 45 GAELCO - TUNING RACE 10.5 MONITOR CABINET – REAR ACCESORIES CODE DESCRIPTION TRM-367 VENTILATION GRILL 15X15 TRM-364 MAINS SWITCH & FUSE HOLDER (2X10A) TRM-105 REAR DOOR - MONITOR...
  • Page 46 GAELCO - TUNING RACE 10.6 MONITOR CABINET – MONITOR ASSEMBLY AND FRONT DOOR CODE DESCRIPTION TRM-350 MONITOR Polo2 - 34”, STAR PH - CODE 02197790 TRM-104 FRONT DOOR SCREW DIN 603 M8X45 WASHER DIN125 M8 NUT DIN938 M8 NUT985 M8...
  • Page 47 GAELCO - TUNING RACE 10.7 MONITOR CABINET – ELECTRONIC PARTS 1 CODE DESCRIPTION TRM-357 CPU - TUNING RACE TRM-355 PSU - PSATX10300 TRM-370 TOROIDAL TRANSFORMER 220/18-0-18 160VA - CROVISA 218316 TRM-358 POWER PCB - DC MOTOR DRIVER & SIGNAL ADPATER...
  • Page 48 GAELCO - TUNING RACE 10.8 MONITOR CABINET – ELECTRONIC PARTS 2 CODE DESCRIPTION TRM-392 FREQUENCY CONVERTER SE11200075 TRM-225 FARADAY BOX TRM-391 MONOPHASIC FILTER TRM-385 DERIVATION TERMINAL BLOCK TRM-363 FAN 120X120X38 TRM-365 FAN GRILL (metalic)
  • Page 49 GAELCO - TUNING RACE 10.9 MONITOR CABINET – CAMERA ASSEMBLY DESCRIPTION CODE SCREW UM1001 M6X10, black SCREW DIN7505B 4X13 TRM-239 MAIN BRACKET TRM-238 CAMERA BRACKET TRM-231 CAMERA HTC-253 SEC/SONY TRM-233 FRAME, camera TRM-322 WASHER, bakelite SCREW DIN912 M3X6 NUT DIN934 M3...
  • Page 50 GAELCO - TUNING RACE 10.10 MONITOR CABINET – BOTTOM PARTS CODE DESCRIPTION TRM-432 CASTOR Ø80 TRM-433 SWIVELING CASTOR Ø80 TRM-235 BRACKET, leg leveller TRM-372 LEG LEVELLER SCREW DIN603 M8X45, castor NUT DIN985 M8 SCREW DIN603 M6X70, leg leveller NUT DIN985 M6, leg leveller...
  • Page 51 GAELCO - TUNING RACE 10.11 PLATFORM – MAIN ASSEMBLIES CODE DESCRIPTION DASHBOARD ASSEMBLY SEAT ASSEMBLY MOBILE PLATFORM ASSEMBLY PROTECTION FOLDING HOOD BASE ASSEMBLY COIN TOWER ASSEMBLY...

  • Page 52: Table Of Contents

    GAELCO - TUNING RACE 10.12 DASHBOARD ASSEMBLY - 1 CODE DESCRIPTION TRM-833 TUBULAR STRUCTURE TRM-852 STEERING MECHANISM TRM-806 BACK COVER, BLACK TRM-360 4” LOUDSPEAKER, 4Ω / 60W - 2 WAY, code 35.1367 TRM-865 LOUDSPEAKER COVER, code 11.0349 TRM-881 KEYPAD AK707...

  • Page 53: Dashboard Assembly

    GAELCO - TUNING RACE 10.13 DASHBOARD ASSEMBLY - 2 CODE DESCRIPTION TRM-805 FRONT COVER TRM-804 DECAL, instructions SCREW UM1001 M5X15 TRM-880 PUSH BUTTON AO113, RED 10.14 STEERING ASSEMBLY CODE DESCRIPTION TRM-852 STEERING MECHANISM S-GA-SP020401 COUPLER TRM-888 SHIFT GEAR TRM-851 STEERING WHEEL...
  • Page 54 GAELCO - TUNING RACE 10.15 STEERING MECHANISM CODE DESCRIPTION C-22-020212 LOCKNUT DIN985 M12 C-22-030812 WASHER DIN6798A M12 COUPLING DISC S-GA-SP020401 C-GA-TX01010 SHAFT C-22-80025525 WOODRUF KEY, shaft C-22-0501635 SET SCREW M6X35 C-40-022087 PLASTIC PINION, shaft C-40-023097 PLASTIC PINION, potentiometer TRM-305 POTENTIOMETER 5KΩ , with PCB C-29-401582 MOTOR 20VDC, 3.9A MODEL 1582...
  • Page 55 GAELCO - TUNING RACE 10.16 GEAR SHIFTER CODE DESCRIPTION C-29-40SP20 C-GA-SP03030 BOLT, nylon C-11-SP0710 SPRING C-GA-TK1000 BUSH RIGHT LEVER P-40-013506S11 C-29-40SP10 HARNESS WASHER DIN 6923, M5 PLASTIC CLAMP N-4 SCREW ISO 7380, M5X10 C-GA-SP03050 SHAFT, lever C-60-040234 MAGNET, neodymium LEFT LEVER...
  • Page 56 GAELCO - TUNING RACE 10.17 COIN TOWER ASSEMBLY CODE DESCRIPTION TRM-834 TOWER TRM-835 TOWER BASE TRM-861 LEG LEVELLER rubber base Ø60, M16 TRM-410 DOUBLE FRAME MINIDOOR 1E TRM-817 EMERGENCY STOP BUTTON TRM-299 TEST PANEL SCREW ISO7380 M4X8 BLACK WASHER DIN6798 M4...

  • Page 57: Screw Um1001 M6X10

    GAELCO - TUNING RACE 10.18 MOBILE PLATFORM ASSEMBLY CODE DESCRIPTION TRM-832 PLATFORM TRM-860 PEDALS ASSEMBLY TRM-836 METALIC COVER, access to motors TRM-810 PROTECTION FOLDING HOOD TRM-846 BRACKET, protection folding hood TRM-807 PLASTIC COVER, tubes SCREW DIN912 M12X30 FLAT WASHER DIN125 M12...

  • Page 58: Washer Din6798 M8

    GAELCO - TUNING RACE 10.19 PEDALS ASSEMBLY CODE DESCRIPTION C-11-416020 SPRING, brake pedal BRAKE PEDAL S410260010000 C-40-401510 PINION, CuZn37, potentiometer C-29-405619 POTENTIOMETER, shaft Ø6X19, KU5021S36HL5K ACCELERATOR PEDAL S410260020000 C-11-416010 SPRING, accelerator pedal C-41-601200 REAR COVER AP-02 C-41-601100 FRONT COVER AP-02...
  • Page 59 GAELCO - TUNING RACE 10.20 SEAT ASSEMBLY CODE DESCRIPTION TRM-801 SEAT TRM-837 PROTECTION PLATE TRM-885 HANDLE, seat guides TRM-887 SEAT SLIDE - LEFT TRM-838 SUPPORTING PLATE, seat TRM-811 LEFT DECAL, plastic cover TRM-814 REAR DECAL, plastic cover TRM-812 RIGHT DECAL, plastic cover...
  • Page 60 GAELCO - TUNING RACE 10.21 BASE ASSEMBLY CODE DESCRIPTION TRM-831 BASE TRM-839S CARDAN ASSEMBLY TRM-821 MOTOR ASSEMBLY - LEFT TRM-820 MOTOR ASSEMBLY - RIGHT TRM-810 PROTECTION FOLDING HOOD TRM-863 SWIVELING CASTOR Ø80 TRM-862 CASTOR Ø80 TRM-861 LEG LEVELLER, rubber base Ø60, M16...
  • Page 61 GAELCO - TUNING RACE 10.22 MOTOR ASSEMBLY CODE DESCRIPTION GEARED MOTOR - LEFT: TRM-821 / RIGHT: TRM-820 TRM-827 SHAFT CRANK, motor trasmission TRM-826 HEXAGONAL ROD, motor transmission TRM-825 SWIVEL JOINT, male M14 + male M16, SBA-0418 TRM-841N SUPPORTING PLATE, motor...
  • Page 62 GAELCO - TUNING RACE 10.23 MISCELANEOUS - CONTROL PANEL CODE DESCRIPTION TRM-396 TEST BUTTON - P11.525 TRM-399 COUNTER (6V) TRM-396 SERVICE BUTTON - P11.525 TRM-395 VOLUME SWITCH...
  • Page 63 GAELCO - TUNING RACE 11. WIRING DIAGRAMS 11.1 CABINET WIRING...
  • Page 64 GAELCO - TUNING RACE 11.2 PLATFORM WIRING...
  • Page 65 GAELCO - TUNING RACE 11.3 UNION HARNESS...
  • Page 66 GAELCO - TUNING RACE 11.4 DASHBOARD WIRING...
  • Page 67 GAELCO - TUNING RACE 11.5 COIN TOWER WIRING...
  • Page 68 GAELCO - TUNING RACE 11.6 POWER WIRING...
  • Page 69 GAELCO - TUNING RACE 12. CREDIT DISTRIBUTOR SETUP JP1:Not used JP2:Cabinet JP3:Coin controller JP4:Not used Connector JP2: This connector should be connected to ATV PCB wiring Description Values Source/Destination Pin 1 Input GND GND power supply Pin 2 Input VDC...
  • Page 70 GAELCO - TUNING RACE PROGRAMMING OF COIN CONTROLLERS Controllers supported: COIN CONTROL C-120 NRI G-13.6000 MARS CASHFLOW 330 MARS 330/S 212 NRI G-13.6000 Channel Channel Channel Channel Channel Channel Coin Control C 120 Coin 1 Coin 2 Coin 3 Coin 4...
  • Page 71 GAELCO - TUNING RACE APPLICATION EXAMPLES Game price: 50c, NO BONUS Switch set up: Game price: 50c, BONUS FOR 2 ¤ (4 credits + 1 credit free) Switch setup: Game price: 1 ¤ , NO BONUS Switch setup: Game price: 1 ¤, BONUS FOR 2,5¤ (2 credits + 1 credit free)
  • Page 72 GAELCO - TUNING RACE SWITCH SETUP FOR OTHERS CURRENCIES SW1: Always OFF SW2: Coin multiplication factor SW2=OFF Chanel: Euro ¤, and rest of Europe Value: SW2=ON Chanel: (USA) Value: SW3: Not used SW4-SW5: Extra Credits (Bonuses) Combinations of these two dip switches are used to program bonuses (free games) according to the scale shown in the table.
  • Page 73 GAELCO - TUNING RACE APPLICATION EXAMPLES Example 1 Switzerland SW1 = SERIAL input. (5 FS via PIN 5) = (Channel 3) SW2 = Input values x1 x2 — x5 SW3 = Not used SW4 = EXTRA credit on the 20th pulse (=20FF)