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Manuals
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HSD Manuals
Industrial Equipment
ES779
Translation of the original instructions
HSD ES779 Translation Of The Original Instructions
Electrospindle
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Preliminary Information
Introduction
Scope of the Manual
Symbols Used in the Manual
Documents Supplied with the Product
EC Declaration of Conformity
Identification of the Manufacturer and of the Product
Orders and Requests for Information
Glossary
Warranty
Safety Information
Safety Regulations
Safety Warnings for the Fitting and Use of Tools
Safety Warnings for Maintenance
Risks Associated with the Use of the Product
Magnetic Dangers
Prohibitions and Risks Associated with Improper Handling And/Or Use
Residual Risks
Signs Fixed to the Product
Danger Signs
Mandatory Signs
Descriptions
Technical Specifications and Main Parts
General Product Description
Workable Materials
Applications
General Overview and Main Parts
ES779, with Free Cables, with Fixing Grooves
ES779, with Free Cables, with Fixing Bores
ES789, with Free Cables, with Fixing Grooves
ES789, with Free Cables, with Fixing Bores
Variations with HSD Electric Connectors
Variations with MIL Standard Electric Connectors
Variations with Configurable Power Supply Terminal Board 220/380V
Variations with Fluid Distributor
Variations with Floating or Fixed Piston
ES779 with Manual Tool Change (ES779 Collet)
Features and Performance
With Motor Rating Plate H1423H0216
Parameters of Equivalent Electrical Network ES779 10/12Kw 380Kw 250Hz
With Motor Rating Plate H1423H0216
With Motor Rating Plate FNZ4102319
Parameters of Equivalent Electrical Network ES779 10/12Kw 380V 250Hz
With Motor Rating Plate FNZ4102319
Technical Datasheet Asynchronous ES779 10/12Kw 220/380V 250Hz
Parameters for Equivalent Electrical Network Asynchronous ES779 10/12Kw 220/380V 250Hz
Technical Datasheet Asynchronous ES779 10/12Kw 380V 500Hz
Parameters of Equivalent Electrical Network ES779 10/12Kw 380V 500Hz
Technical Datasheet Asynchronous ES779 12/13Kw 380V 500Hz
Parameters of Equivalent Electrical Network ES779 12/13Kw 380V 500Hz
Technical Datasheet Synchronous ES779 12/14.4Kw 357Hz
Parameters for Equivalent Electrical Network Synchronous ES779 12/14.4Kw 357Hz
Technical Datasheet Asynchronous ES779 13.5/16.2Kw 380V 400Hz
Parameters of Equivalent Electrical Network Asynchronous ES779 13.5/16.2Kw 380V 400Hz
Technical Datasheet Asynchronous ES779 15/18Kw 380V 400Hz
Parameters of Equivalent Electrical Network Asynchronous ES779 15/18Kw 380V 400Hz
Technical Datasheet Asynchronous ES779 15/18Kw 380V 434Hz
Parameters of Equivalent Electrical Network Asynchronous ES779 15/18Kw 380V 434Hz
Technical Datasheet Synchronous ES779 22/25Kw 530Hz
Parameters for Equivalent Electrical Network Synchronous ES779 22/25Kw 357Hz
Technical Datasheet Asynchronous ES789 11/13.5Kw 380V 350Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 11/13.5Kw 380V 350Hz
Technical Datasheet Asynchronous ES789 15/17Kw 380V 400Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 15/17Kw 380V 400Hz
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101253
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101253
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate H1423H0228
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate H1423H0288
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101851
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101851
Technical Datasheet Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101847
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 300Hz with Motor Rating Plate FNZ4101847
Technical Datasheet Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4101849
Parameters of Equivalent Network Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4101849
Technical Datasheet Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4101850
Parameters of Equivalent Network Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4101850
Technical Datasheet Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4100709
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 380V 400Hz with Motor Rating Plate FNZ4100709
Technical Datasheet Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4100809
Parameters of Equivalent Electrical Network Asynchronous ES789 15/18Kw 220/380V 400Hz with Motor Rating Plate FNZ4100809
Technical Datasheet Asynchronous ES789 16/18Kw 380V 267Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 16/18Kw 380V 267Hz
Technical Datasheet Asynchronous ES789 16/19.2Kw 380V 300Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 16/19.2Kw 380V 300Hz
Technical Datasheet Asynchronous ES789 18/21.5Kw 380V 333Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 18/21.5Kw 380V 333Hz
Technical Datasheet Asynchronous ES789 25/30Kw 380V 333Hz
Parameters of Equivalent Electrical Network Asynchronous ES789 25/30Kw 380V 333Hz
Transport, Packing, Unpacking, Storage
Warnings
Dimensions and Weights
Transport and Packing
Lifting
Unpacking
Storage
Installation and Commissioning
Preliminary Installation Checks
Preparing the Factory Services
Environmental Work Requisites
Mechanical Connections
Receiving Structure
Fitting the Electrospindle
Fixing Via Bores
Fixing Via Grooves and Brackets
Threaded Service Holes
Tool-Change System
Pneumatic Connections
Compressed Air Specifications for HSD Products
Pneumatic Connection Points
Pneumatic Connection Examples
Pneumatic Cylinder
Internal Pressurisation
Automatic Tool-Holder Cone Cleaning
Cooler Specifications and Hydraulic Connections
Hydraulic Connection Points
Fluid Distributor Connections
Rotary Fluid Distributor Fitted by the User
Rotary Distributor for Liquids
Rotary Distributor for Liquids and Dry Air
Electrical Connections
Versions with Free Cables
Power Wiring - Versions for Star Connection Only (380V)
Power Wiring - Versions with Configurable Star (380V) or Delta (220V) Connection
Sensor Wiring - Versions Without Sensor S5
Sensor Wiring - Versions with Sensor S5
Wiring of Thermal Probe on Front Bearings
Encoder Wiring - Version Without "V-Sense" Signal
Encoder Wiring - Version with "V-Sense" Signal
Versions with HSD Electrical Connectors
Power Connector Diagram (Fixed Part)
Signal Connector Diagram (Fixed Part)
Versions with MIL Electrical Connectors
Power Connector Diagram - 6-Pin Version (Fixed Part)
Power Connector Diagram - 9-Pin Version (Fixed Part)
Signal Connector Diagram (Fixed Part)
Encoder Connector Diagram (Fixed Part)
Configurable Power Supply Terminal Board 220/380V
Tool Release Button
Example of a Wiring Diagram for Manual Tool-Holder Release
Programming the Inverter
General Post-Installation Checks
Pre Start-Up Checks
Positioning
Pneumatic Connections
Hydraulic Connections
Electrical Connections
Programming the Inverter
Start-Up Checks
Adjustment and Maintenance
Operation and Regulation
Environmental Conditions
Running-In
Warm-Up
Tool-Holder Locking and Ejection Device
Checking and Adjusting the HSK Collet Ejection Position
Tool-Holder Cone
Installation of the HSD 0804H0009 Screw Dowel in the ISO30 DIN69871 Cone
General Recommendations Regarding Tool Holder Cones
Tool
Speed Limits
Maximum Speed and Shape of the Tool
Calculating the Centre of Gravity for the Tool+Tool-Holder Assembly
Procedure for Reading the Graphs
Graph Used to Define the Maximum Machining Speed
Procedure to Follow if the Tool Becomes Jammed in the Piece Machining Operation in Progress
Sensors
Description of the Inductive Sensors
Sensor S1: "Tool Holder Coupled" Signal
Sensor S1+S4: "HSK Cone Locked in the Correct Position" Signal
Sensor S2: "Collet Open" Signal
Sensor S3: Spindle Shaft Rotation Speed
Sensor S5: "Piston Backward" Signal
Technical Characteristics of the Inductive Sensors
Electrospindle Conditions and Corresponding Outputs of the Inductive Sensors
Sensor Calibration
Use and Technical Characteristics of the Thermal Alarm
Technical Characteristics of the Bimetallic Switch
Thermal Alarm Temperature Thresholds
Behaviour of the KTY 84-130 Probe
Technical Features of the PTC Thermistor
PT 1000 Probe Performance
PTC 100 Probe Performance
Encoders
Technical Characteristics of the Lenord+Bauer Square Wave Encoder
Signals of the Lenord+Bauer Square Wave Encoder
Technical Characteristics of the Lenord+Bauer Sine Encoder
Displacement of Signals a and B
Progressive Trend of Signal a
Temporal Trend of Signal B
Progressive Trend of Signal Z
Temporal Trend of the Differential Signals
7.10 Rotary Fluid Distributor
Maintenance
Scheduled Maintenance
Check and Clean the Tool-Holder Seat and Tool-Holder Cone
Protect the Tool-Holder Seat
Drain the Pneumatic Circuit Filters
Clean the Tool-Holder Cone with Alcohol
Check the Coolant
Check the Connections
Lubricate the HSK Collet
Check the Functioning of the HSK Collet
Replace the Coolant
Replace the Pneumatic Circuit Filters
Bearings
Replacing Components
Replacing the Shaft Kit
Replacing the Encoder Reader
Models with an HSD Square-Wave Encoder
Models with a Lenord-Bauer Sinusoidal Encoder
Replacing and Adjusting the Sensors
Identifying and Accessing the Sensors
Sensor Wiring
Replacing the Sensor Unit
Adjusting Sensor S1 for ISO Versions
Adjusting Sensors S1 and S4 for HSK Versions
Gauge Kit for Adjusting HSK Sensors S1 and S4
Using the Adjustment Gauge Kit
Adjusting Sensor S2 for ISO Versions
Adjusting Sensor S2 for HSK Versions
Adjusting Sensor S3
Adjusting Sensor S4
Adjusting Sensor S5
HSK Collet Replacement
Disassembling the HSK Collet from the Spindle
Assembling the HSK Collet in the Spindle
Check the HSK Collet after Approximately 100 Locking Operations
Tightening the Lockscrew for the HSK Collet
A Troubleshooting
A.1 Problems, Causes and Solutions
B Spare Parts
Tools for Collet HSK Assembly
C Disposal
D Customer Service
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Translation of the original instructions
ES779, ES789
Electrospindle
Assembly instructions
Edition.Revision 2.1
H5801H0118
ENGLISH
Serial number
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