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Installing Boards and Cabling
INSTALLATION INSTRUCTION
INSTALLATION INSTRUCTION
R&D MX-ONE & CMG
Mitel
Globen
glannergren
Göran Lannergren
csten
Catarina Sten

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Summary of Contents for Mitel MX-ONE

  • Page 1 INSTALLATION INSTRUCTION Installing Boards and Cabling Catarina Sten csten Göran Lannergren glannergren Globen Mitel R&D MX-ONE & CMG INSTALLATION INSTRUCTION...
  • Page 2 Mitel or any of its affiliates or subsidiaries. Mitel and its affiliates and subsidiaries assume no responsibility for any errors or omissions in this document.
  • Page 3: Target Group

    MX-ONE supports both IP telephony and functions found in classic circuit-switched PBXes (Private Branch Exchanges). SCOPE This document describes the MX-ONE cabling and connection in a detailed way. It is aimed for customers doing new installation. For other parts of the Installation see: •...
  • Page 4: Installing Boards

    20mm ISDN-T 2B+D trunk line TLU80 ROF 137 5406/11 20mm 4-wire analog trunk using E&M signaling. This board can only be used in MX-ONE Classic. Not in MX-ONE Lite or 1U TLU83 ROF 137 6305/1 20mm 8/12 Analog trunk line (loop start, ground start.
  • Page 5 MGU AND MGU2 The MGU board has a 40mm front when used in MX-ONE Classic, MX-ONE Lite, and in MX-ONE 1U chassis. The MGU2 board has a 20mm front and can be used in any chassis.
  • Page 6 NSTALLING BOARDS Note: All empty board positions must be covered with dummy fronts to fulfill the EMC requirement and to be compliant with the BYB501 cooling requirements (air flow). Table 2 Dummy Front Function Product Number Front 20 mm SXK 106 1020/01 Figure 1: 20mm Dummy Front CONNECTORS AND LEDS ON BOARD FRONTS...
  • Page 7 NSTALLING OARDS AND ABLING Figure 2: TLU77, TMU, TLU76, ELU33, and ELU34 Board Fronts 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 8 NSTALLING BOARDS LED: ASU-E Green 2 RJ 45 ports Connector no: 3 4 USB Ports Connector no: 2 15 pole Connector no: 1 female D-sub M0001172A Figure 3: ASU Front Connectors The SATA disks are located behind a cover. Two disks are used for RAID-1. 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 9 NSTALLING OARDS AND ABLING DC/DC FAN UNIT ALARM IN -48V INPUT Figure 4: DC/DC Front Connectors and LEDs 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 10 NSTALLING BOARDS Figure 5: ALU2, ELU31, TLU79, TLU80 and TLU83 Fronts Note: ELU26 has the same front view as TLU79. 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 11 NSTALLING OARDS AND ABLING Figure 6: TLU77 Front Connectors and LEDs 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 12 NSTALLING BOARDS Status LED: Green Green flashing Red flashing See the MGU description for details. Figure 7: MGU Front Connectors with 40mm front USB connection Key hole E1/T1 connections LAN connections Reset E1/T1 LAN1 LAN0 RESET button Status LED (Green, Red, Green flashing, Red flashing) (behind front) See the MGU2 description for details.
  • Page 13 Use the fastener straps (cable tie) provided in material set 25/BYB 501/1 to fasten the cables to the rack, cable chutes, rear sides of chassis and so on. See Table 5 Set of Cable holders (Cable tie) on page 20. Table 3 Cables in MX-ONE Unit Cable Product Number Remarks...
  • Page 14: Connector Positions

    Note: Consider the needed cabling for network or server redundancy. For more infor- mation, see the description for MIVOICE MX-ONE, chapter REDUNDANCY. CONNECTOR POSITIONS Only boards with EMC shielded fronts are used in the MX-ONE subracks. 3.1.1 CONNECTOR NUMBERING The connector positions are marked in numerical order starting from 1 for the lowest connector position, 2 for the position above it and so on, see Figure 9: Connectors positioning on page 15.
  • Page 15 NSTALLING OARDS AND ABLING Figure 9: Connectors positioning 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 16: Cable Labeling

    = Cable length in meter. /16M = 16 meters 3.2.2 LABEL SETS Every MX-ONE Service Node has a label set with labels that are used to mark the cables in the MX-ONE. See Table 4 on page 16 Table 4...
  • Page 17 NSTALLING OARDS AND ABLING • Server number • Cable number • Position (in boards or other devices) for cable connection For a general explanation of the information in cable labels, see Figure 10: Labeling Cables on page 17. Figure 10: Labeling Cables 3.2.4 LABELING OF INTERNAL CABLES The internal cables connected to fixed positions in the exchange are already labeled at...
  • Page 18 ABLING Figure 11: Labeling of cables CONNECTING INTERNAL POWER CABLES For instructions on how to connect mains cable to the AC/DC unit, refer to manufac- turer instructions supplied with the unit. Refer to local regulations when working with electric power. 3.3.1 CONNECTING THE BATTERIES TO THE AC/DC UNIT Work involving batteries must be carried out by persons with appropriate technical...
  • Page 19 NSTALLING OARDS AND ABLING Figure 12: Example of Removing the Negative Battery Conductor (A) and an Interconnecting Bridge (B) Figure 13: Connecting the Batteries General battery connection: Connect the cable lug (L) of the grey cable supplied with the batteries mounting set (BKB 201 003/1) to the red plus pole (D) of the rightmost battery block, see Figure 13: Connecting the Batteries on page 19.
  • Page 20 AC/DC see document BCG.00075 for User manual, and 1/1531-BZA10911 for Quick Install Guide. 3.3.2 CONNECTING THE AC/DC UNIT TO THE MIVOICE MX-ONE See suppliers documentation for correct connection to the AC/DC. When connecting cables in the AC/DC unit, always fasten nearby cables to each others and to any cable cloth or frame using fastener straps included in the 25/BYB 501/1.
  • Page 21 14: Cabling to the Fan Unit BFD50908/4 on page 21. Note: If Alarm handling is required, cables marked with *) are also needed. For alarm cables and plugs, see 5.4.2 MiVoice MX-ONE Classic with 2U Power Unit on page 48.
  • Page 22: Connecting Cables

    Use the figure and the table below to connect cables, or to verify that the cables are correctly connected. For cable connections to board positions, see Figure 15: Cable Connections Configure Example on page 22 and Figure 16: MX-ONE Lite cabling example on page 23.
  • Page 23 NSTALLING OARDS AND ABLING Figure 16: MX-ONE Lite cabling example The MGU is connected to a server via the corporate LAN (i.e. a Switch). This is also valid when multiple gateways are connected to a server. 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 24 Table 6 Keyboard and Monitor Package Pos. Title/Function Product Number XX / KDT 252 01/1 MX-ONE Keyboard and Monitor Package Rack Mount Server KVM Switch (8 ports) KDU 137 390 Rack Mount Server KVM Switch Expansion KDU 137 346 (8 ports)
  • Page 25 Figure 17: Connecting Keyboard and Monitor EXTENSION AND TRUNK LINE CABLE STRUCTURE The twisted pair cable used for Extension and trunk lines in the MX-ONE is delivered with 32 pairs. The cable is structured either with 8 pairs in 4 bundles, 2 blue and 2 orange bundles, or, with 16 pairs in 2 bundles, 1 blue and 1 orange.
  • Page 26 ABLING Figure 18: Cable Structure The cables connected to the extension and trunk boards are connected on the other end to external telephone lines through the Main Distribution Frames (MDF). The following tables specify the color coding of the 32 pair cable used for ELU33, ELU34, and other boards, and the connection cable used for TLU76 , TLU77 and ELU26, TLU79.
  • Page 27 NSTALLING OARDS AND ABLING 3.5.1 ELU33, ELU34, ELU31/4 AND TLU80 CABLE STRUCTURE B C D Front LED Front connector Figure 20: Front view Note: ELU34 has to have individual 0 activated as the first individual and removed as the last individual, or else the communications with the board will fail. Table 7 Color Coding in 32 Pair Cable for ELU33, ELU34 and ELU31 Pair...
  • Page 28 ABLING Pair Core Color Bundle Connector Pair Core Color Bundle Connector White White Orange Orange White White Green Green White White Brown Brown Blue Blue Orange Orange Green Green Brown Brown Black Black Blue Blue Black Black Orange Orange Black Black Green Green...
  • Page 29 NSTALLING OARDS AND ABLING Table 8 Front interface Connector Signal Description La10, Lb10 - incoming 4-wire line (ind 0) D17, C17 (3D5, 3C5) - 2-wire line (ind 0) La20, Lb20 - outgoing 4-wire line (ind 0) A17, B17 (3A5, 3B5) La11, Lb11 - incoming 4-wire line (ind 1) D15, C15...
  • Page 30 ABLING Connector Signal Description - Return wire (ind 3) (1B5) - Return wire (ind 3) (1A5) - Return wire (ind 3) (1C5) - Return wire (ind 3) (1D5) 3.5.1.2 ELU31/4 cable structure Figure 21: Front connector ELU31 For numbering of rows and columns see Figure 19: 32 pair cable for ELU33, ELU34, ELU31, TLU80 and TLU83 (TSR 910 1054/16M or 32M) on page 26 Table 9 RFP front connector configuration.
  • Page 31 NSTALLING OARDS AND ABLING Connector row Not used EPB3 (brown) EPA3 (white) EPB1 (white) EPA1 (orange) EPB2 (green) EPA2 (white) LB15 (yellow) LA15 (brown) EPB0 (blue) EPA0 (white) LB13 (yellow) LA13 (orange) LB14 (green) LA14 (yellow) LB11 (black) LA11 (brown) LB12 (blue) LA12 (yellow) Not used...
  • Page 32 ABLING Figure 22: Sync ring cable design (TSR9011226) 3.5.2 TLU83 CABLE STRUCTURE The TLU83 board uses the same type of 32 pair cable but it is organized differently. TLU83 uses 12 pairs for its 12 trunk line individuals, called TL Ind in the table below. Core is used for Tip and core is used for Ring in each pair.
  • Page 33 NSTALLING OARDS AND ABLING Pair/ Pair/ TL Ind Core Color Bundle Connector TL Ind Core Color Bundle Connector 7/ NC 27/ NC Orange Orange 8/ NC 28/ NC Green Green 9/ NC 29/ NC Brown Brown 11/ 0 Black 31/ NC Black Blue Blue...
  • Page 34 ABLING Pair Core Color Pinn No. Description Orange/White Orange Green/White Shield Green Shield Brown/White Brown 3.5.4 ELU26 AND TLU79 CABLE STRUCTURE Table 14 Color Coding in Cable for ELU26 and TLU79 (TSR 491 414) Pair Core Color Connector Description White Individual 0 TX+, TX- Blue...
  • Page 35: Connection Of External Cables

    NSTALLING OARDS AND ABLING CONNECTION OF EXTERNAL CABLES GENERAL Cabling to the MDF uses prefabricated cables. Twisted, shielded, pair-cables are to be used for cabling between the PBX and MDF or PBX and PBX (Media Gateway - Media Gateway). The cable length from the exchange to the MDF shall not be shorter than 3 meters (118 inches).
  • Page 36: Digital Extensions

    ONNECTION OF XTERNAL ABLES ANALOG EXTENSIONS ELU34 ELU34 is a 32 individuals analog extension line unit intended for normal analog tele- phones, with functionality for both message waiting and call metering. A parallel tele- phone, an extra bell or a FAX can be connected to an ELU34. Note: ELU34 has to have individual 0 activated as the first individual and removed as the last individual, or else the communications with the board will fail.
  • Page 37 ELU33 installation with ISDN S0 extensions is described in DUAL ACCESS EXTEN- SION INTERFACE installation instruction (phased-out, but can be used to prolong line lengths for DTS, see documentation in Mitel TSW or older MX-ONE version). 4.4.2 ISDN EXTENSIONS WITH ELU26 The ISDN-terminals are connected to the ELU26 board in the PBX through the MDF.
  • Page 38 ONNECTION OF XTERNAL ABLES Figure 27: ELU31/4 - location of switch ANALOG EXTERNAL LINES, TLU80 AND TLU83 Analog external lines are connected to analog TLU boards. TLU8x TLU 8x Figure 28: TLU8x - MDF example DIGITAL EXTERNAL LINES Note: If the ISDN T1 interface shall be connected outside the premises, it is mandatory to connect the T1 lines via a Network Terminal 1 (NT1), Channel Service Unit (CSU) or National Certified Terminal Equipment (NCTE) interface.
  • Page 39 NSTALLING OARDS AND ABLING 4.7.1 TLU77 Color coding for TLU77 with cable TSR4820211/xxx see item 3.5.3 TLU76 and TLU77 cable structure on page 33 Figure 29: TLU77, 120ohm pair cable 4.7.2 ISDN 4.7.2.1 ISDN PRI with TLU76/11 Color coding for TLU76 with cable TSR4820211/xxxx see item 3.5.3 TLU76 and TLU77 cable structure on page 33 Figure 30: Digital external lines 120 ohm pair cable, TLU76/11 - /14 4.7.2.2...
  • Page 40 ONNECTION OF XTERNAL ABLES Figure 31: 2-wire ISDN with TLU79 and an NT1-box (8 pairs) Note: Make sure that each individual’s receive (Rx) and transmit (Tx) are properly connected between the TLU79 board and the NT1-box. Necessary corrections between the individuals can preferably be performed in the MDF. 4.7.2.3 Digital external line with TLU79 as a tie line Color coding for TLU79 with cable TSR491414/xxx see item 3.5.4 ELU26 and TLU79...
  • Page 41: Call Metering

    NSTALLING OARDS AND ABLING How to carry out the cross-connection, see Figure 33: Through-Connection on Power Failure or Processor Malfunction on page 41. These extensions must not be equipped with digital system telephones. If the public exchange is not capable of receiving DTMF-signals, then the extension must be equipped with a rotary dial telephone or a telephone for 10 pps (pulse generator).
  • Page 42 In systems with MX-ONE Lite, the MGU boards can supervise several alarms, both external and internal in the unit. The alarm input of MX-ONE Lite connects input A and B to the backplane. The MGU boards can then be configured to supervise these alarm inputs.
  • Page 43 NSTALLING OARDS AND ABLING Pair 1 8 Alarm inputs ALU2 TSR 491 0306 AL23 Pair 1 AL22 AL21 AL20 8 Alarm outputs AL19 AL18 AL17 AL16 TSR 491 0306 Figure 34: ALU2 - MDF connections FAN UNIT ALARM 5.1.1 FAN BFD 509 08/4 Connect the fan alarm cable TSR902 0274/2200 to the D-sub connector on the Fan, and connect the other end to the MDF;...
  • Page 44 FAN motor current is out of range or the FAN or motor voltage regulation fail MIVOICE MX-ONE LITE, 3U UNIT, EXTERNAL ALARM The Alarm Input, which is located on the rear side of the unit, has two pins, 1 and 3, which can be detected as alarms when either of them is closed to ground.
  • Page 45 NSTALLING OARDS AND ABLING connector on the backplane, remove the top cover and break out the small metal cover. Use a plier and fold back and forth until it breaks off. Table 17 Rear Alarm Input 87L00039AAA-A Alarm A Alarm B (Relay) (Relay) When any of the alarms is activated it will be detected by the MGU boards.
  • Page 46 LARMS Figure 36: Top and front view of BZA 109 11 Figure 37: Rear view of BZA 109 11 21/1531-ASP11301 Uen B3 2016-02-17...
  • Page 47 NC NO C NC NO C White Blue Turquoise Violet Figure 38: MGU Power Alarm Detection in MX-ONE Lite The following cables are used: Power cable TSR 9020279/2000 (free end on power unit side) Alarm cable 61L00007AAA-A (free end on power unit side) The alarm cable is optional and is only needed when alarm handling is required.
  • Page 48 5.4.2 MIVOICE MX-ONE CLASSIC WITH 2U POWER UNIT Alarms from FAN_2 units and alarms from power supply can be routed to the MX-ONE system via the ALARM inlet on either the DC/DC board if a MX-ONE Classic (7U-unit) is used or in the front/back of a MX-ONE Lite (3U-unit) is used.
  • Page 49 NSTALLING OARDS AND ABLING *) Optional cables and plug. Only needed if alarm handling is required. For details about the 2U-power connection, see doc. BCG.00075, Supplier User Manual. 21/1531-ASP11301 Uen B3 2016-02-17...