DR PRO-24 Safety & Operating Instructions Manual
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DR PRO-24 Safety & Operating Instructions Manual

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DR
®
SNOW BLOWER
`
SAFETY & OPERATING INSTRUCTIONS
Models:
PRO-24
PRO-28
PRO XL-30
PRO MAX-34
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR SNOW BLOWER.
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637)
Fax: 1-802-877-1213
Website: www.DRpower.com
CONTACT US AT www.DRpower.com
1

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  • Page 1 Models: PRO-24 PRO-28 PRO XL-30 PRO MAX-34 DR Power Equipment Toll-free phone: 1-800-DR-OWNER (376-9637) Serial No. Fax: 1-802-877-1213 Order No. Website: www.DRpower.com CONTACT US AT www.DRpower.com Read and understand this manual and all instructions before operating the DR SNOW BLOWER.
  • Page 2 Additional Information and Potential Changes Serial Number Label DR Power Equipment reserves the right to discontinue, change, and improve its Figure 1 products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing.
  • Page 3 Labels Your DR SNOW BLOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your SNOW BLOWER as you set up and before you operate the unit.
  • Page 4  Never open the Control Box cover. Never attempt any electrical repairs yourself. If in doubt, consult a qualified electrician, visit our website at www.DRpower.com or contact DR Power Equipment for toll-free support at: 1-800-dr-owner (376-9637) for help or information.
  • Page 5  Wear winter tread boots designed for snow and ice traction to avoid slipping or falling.  See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by DR Power Equipment.  Never use the machine without ensuring that all guards and shields are in place.
  • Page 6 No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR SNOW BLOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR- OWNER (376-9637) for assistance.
  • Page 7 Chapter 2: Setting Up the DR SNOW BLOWER It may be helpful to familiarize yourself with the controls and features of your DR SNOW BLOWER as shown in Figure 2 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
  • Page 8 4 ..... N/A .... Parts Bag ..............1 5 ..... 40335 ..Washer, Chute ............. 1 Compare the contents with the “Components Supplied” list above. If you have any questions, please contact us at www.DRpower.com or call 1-800-DR- OWNER (376-9637) for assistance. Large Parts Bag (Figure 4):...
  • Page 9 40297 ....Bolt, Shear, Impeller, M6x40 (All except Pro-24) ... 2 7* ..40313 ....Nut, Jam M6 ............2 8* ..40321 ....Bolt, Shear, Auger (All except Pro-24) ....2 9* ..40278 ....Nut, Jam, M8 (All except Pro-24) ......2 10* ..
  • Page 10 3. Remove the Cotter Pin from the Auger Control Lever and remove the Cable Auger Control Cotter Lever end from the Lever (Figure 8). 4. Attach the Spring Hook of the Auger Control Cable into the Tension Connector at the right side of the machine (Figure 9). 5.
  • Page 11 11. Remove the Locknut from the lower Gimbal end of the Shift Connector Bar Shift and insert the threads through the Shift Connector at the center of the Connector machine (Figure 14). 12. Secure the Gimbal with the Locknut using a 11mm Wrench on the Gimbal and a 13mm Wrench on the Locknut.
  • Page 12 18. Install the Eyelet end of the Deflector Cable onto the Deflector Lever and Deflector Lever secure with the Pin (Figure 19). 19. Loosen the top Jam Nut, slide the threaded portion of the Cable into the Bracket and tighten the two Jam Nuts against the Bracket using two 13mm Eyelet Wrenches.
  • Page 13 Check the Tire Pressure Do not over inflate the tires. Inflate to the manufacturers recommended pressure found on the tires. Tools Needed:  Tire Pressure Gauge  Air Compressor Valve Stem 1. Remove the Valve Stem Protective Cap (Figure 24) and check the tire Protective Cap pressure with a Tire Pressure Gauge.
  • Page 14 Chapter 3: Operating the DR SNOW BLOWER It may be helpful to better familiarize yourself with the features of your SNOW BLOWER by reviewing Figure 2 in Chapter 2 before beginning the steps outlined in this chapter. Read and understand all warnings listed in “Chapter 2” before operating this SNOW BLOWER.
  • Page 15 Starting the PRO-28, PRO-XL 30, and PRO-MAX 34 Engines (Manual Start) 1. Insert the Key into the Key Slot (Figure 29). 2. Make sure the Fuel Shutoff is turned counterclockwise to the open position. Throttle 3. PRO-28 - Move the Choke Control Lever to the left “choke” position (leave Lever in the right “Run”...
  • Page 16  Never use DR Blower as a snowplow. Do not push the snow; let the snow thrower work its way through the snow.  If the ground speed of the machine is too fast, release the Drive Control Lever and shift to a slower speed to prevent the discharge chute from becoming overloaded and clogged.
  • Page 17 Changing the Chute Height The angle of the top portion of the Chute can be adjusted up or down to change the distance that the snow is being thrown. Down 1. Move the Chute Height Control forward to lower the Chute Deflector for Blowing the snow shorter distances (Figure 35).
  • Page 18 1. Position the machine so the Frame and Engine are level and place a Waste Figure 39 Oil Container under the Oil Drain Plug (Figure 39). 2. Remove the Oil Drain Plug with a 10mm Wrench (PRO-24, PRO-28 and PRO-XL 30) or 12mm Wrench (PRO-MAX 34) to drain the Oil into the Container.
  • Page 19 Two 13mm Wrenches (PRO-28, PRO-XL 30, and PRO-MAX 34)  Safety Glasses  Small punch  Hammer  Shear Pin (PRO-24)  Cotter Pin (PRO-24)  Shear Bolt (PRO-28, PRO-XL 30, and PRO-MAX 34)  Jam Nut (PRO-28, PRO-XL 30, and PRO-MAX 34) Checking 1.
  • Page 20 13mm Wrench  Pliers Bolt and  One new DR Belt (Part number 40099) Rectangular Washer 1. Remove the two Bolts and rectangular Washers from the Belt Cover using a 10mm Wrench and remove the Belt Cover (Figure 42). Figure 42 2.
  • Page 21 10mm Wrench  13mm Wrench  Two new DR Belts (Part number 40237, PRO-28) (Part number 40265, PRO- XL-30 and PRO-MAX 34) 1. Remove the two Bolts and rectangular Washers from the Belt Cover using a Bolt and 10mm Wrench (Figure 47). Remove the Belt Cover.
  • Page 22 13mm Wrench  Pliers  New DR Belt 1. Remove the two Bolts and rectangular Washers from the Belt Cover using a 10mm Wrench and remove the Belt Cover (Figure 54). Bolt and 2. Remove the two Bolts, Lock Washers and Flat Washers that secure the Belt...
  • Page 23 Tabs  13mm Wrench Tabs  Pliers  New DR Belt Rear Strut 1. Remove the two Bolts and rectangular Washers from the Belt Cover using a 10mm Wrench and remove the Belt Cover (Figure 61). Belt Figure 59 Cover...
  • Page 24 2. Remove the two Bolts, Lock Washers and Flat Washers that secure the Belt Bolt, Lock Washer, and Guide to the Engine and remove the Belt Guide (Figure 62). Flat Washer Belt 3. Remove the two Bolts that secure the Transmission Cover using a 13mm Guide Wrench and Remove the Transmission Cover (Figure 63).
  • Page 25 Replacing the Friction Drive Wheel Tools Needed:  Flat Head Screwdriver  10mm Wrench Gear  Two 13mm Wrenches Shift  Dead Blow Hammer Lever Disassembly 1. Drain the Gas and Oil from the machine before starting these instructions. 2. Shift to 6th gear (Figure 67). 3.
  • Page 26 7. Remove the Pin and remove the Traction Cable from the Traction Drive Traction Bracket (Figure 72). Traction Drive Bracket Cable 8. Remove the two Bolts, Lock Washers, Flat Washers, and Locknuts that secure the left side Wheel Bearing Assembly using two 13mm Wrenches and remove the Bearing Assembly from the Axle (Figure 73).
  • Page 27 Bearing 15. Remove the Pin from the Hexagon Shaft (Figure 77). Chain Seat Assembly 16. Hold the two Shafts in place as you pull the right side Bearing Seat away from the Assembly. 17. Remove the Rubber Wheel/Shift Bearing Assembly from the Hexagon Shaft. Hexagonal Shaft 18.
  • Page 28 Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) for support. Shut down the engine, remove the spark plug wire keeping it away from the Spark Plug and wait 5 minutes for parts to cool before performing any maintenance procedure or inspection on the SNOW BLOWER.
  • Page 29 Troubleshooting Table (Continued) Shut down the engine, remove the spark plug wire and wait 5 minutes before performing any maintenance procedure or inspection on the SNOW BLOWER. YMPTOM OSSIBLE AUSE Engine smokes.  Check the oil level and adjust as needed. ...
  • Page 30 Chapter 6: Parts Lists and Schematic Diagrams Parts List – PRO 24 MAIN ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40278 Nut, Jam, M8 40092 Shovel 40279 Nut, Jam, M8...
  • Page 31 Schematic – PRO 24 MAIN ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 32 Parts List – PRO-28, PRO XL-30 and PRO MAX-34 Main assembly Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40279 Nut, Jam M8 40334 Washer, Chute Worm Gear 40086 Gimball, Shifter 40093...
  • Page 33 Schematic – PRO-28, PRO XL-30 and PRO MAX-34 MAIN ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 34 Parts List –HANDLEBAR ASSEMBLY (all models) Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40100 Handle, Upper Right 40328 Screw, M8x60 40101 Control Panel 40322 Rivet, 4x10 40278 Nut, Jam, M8 40114...
  • Page 35 Schematic –HANDLEBAR ASSEMBLY (all models) CONTACT US AT www.DRpower.com...
  • Page 36 Parts List – PRO-24 DRIVE ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40286 Bolt, M10x25 40160 Sleeve, 12x15x8 40129 Handlebar Base 40161 Chain, Drive, 085-32 40130 Plate, Handlebar Connector 40242 Tire, 15x4.8-7...
  • Page 37 Schematic – PRO-24 DRIVE ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 38 Parts List –PRO-28, PRO XL-30 and PRO MAX-34 DRIVE ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40161 Chain, Drive 085-32 40286 Bolt, M10x25 40242 Tire, 15x4.8-7 (Pro-28) 40129 Handlebar Base...
  • Page 39 Schematic – PRO-28, PRO XL-30 and PRO MAX-34 DRIVE ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 40 Parts List – PRO-24 COLLECTOR ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40194 Collector Housing 40209 Ball Bearing 6001 40195 Collector Skid Shoe 40210 Housing Worm Gear Left 40196 Collector Skid Shoe...
  • Page 41 Schematic – PRO-24 COLLECTOR ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 42 Parts List – PRO-28, PRO XL-30 and PRO MAX-34 COLLECTOR ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40245 Collector Housing Pro-28) 40253 Housing Worm Gear 40268 Collector Housing (Pro XL-30)
  • Page 43 Schematic – PRO-28, PRO XL-30 and PRO MAX-34 COLLECTOR ASSEMBLY CONTACT US AT www.DRpower.com...
  • Page 44 Parts List and Schematic –CHUTE ASSEMBLY (all models) Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 40226 Chute Welded (Pro-24) 40232 Hinge Lower Chute 40261 Chute Welded (Pro-28, Pro XL-30, Pro 40233...
  • Page 45 CONTACT US AT www.DRpower.com...
  • Page 46 Notes: ® SNOW BLOWER...
  • Page 47 SNOW BLOWER is fit for ordinary purposes for which a product of this type is used. DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.
  • Page 48  If your DR SNOW BLOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the Carburetor. If there is dirt or moisture in the gas or tank, remove it by draining the tank.

This manual is also suitable for:

Pro-28Pro xl-30Pro max-34

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