Hussmann SMART EXCHANGE Installation & Operation Manual
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Hussmann SMART EXCHANGE Installation & Operation Manual

Low, medium & ambient temperature lockers with control kiosk
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Low, Medium & Ambient Temperature
Lockers with Control Kiosk
Outdoor Locker Assembly
Indoor Locker Assembly
I M P O R T A N T
See separate instructions (PN 3139727) for
Field Software Commissioning.
SMART EXCHANGE
Installation & Operation Manual
Shipped With Data Sheets
P/N 3110238_B
March 2021
Spanish P/N 3110240
French P/N 3131231
Manual - I/O Smart Exchange

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  • Page 1 I M P O R T A N T See separate instructions (PN 3139727) for Field Software Commissioning. SMART EXCHANGE Installation & Operation Manual Shipped With Data Sheets P/N 3110238_B March 2021 Spanish P/N 3110240 French P/N 3131231 Manual - I/O Smart Exchange...
  • Page 2 1......Original issue. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 3 Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 4 Before moving this product, disconnect the power supply, and be sure not to damage the wiring, the power cord, or wire whip. Otherwise it may cause electric shock or fire. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 5: Table Of Contents

    Replacing Fan Motors and Blades Control Kiosk Field Connections Replacing Heaters ELECTRONIC CONTROLLER Replacing Door Gaskets Electronic Controller APPENDIX - (CORELINK FACTORY SETPOINTS) Internal Web Server Data Logging WARRANTY Factory Restore Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 6: Before You Begin (Definitions Of Terminology)

    No individual or organization may reproduce any part of this instruction manual in any form without the prior written consent of Hussmann. This product is equipped with components including a variety of security and alarm functions, a remote alarm system and automatic temperature recording devices.

  • Page 7: Installation

    • Florida south of Orlando • Within 50 miles of the Gulf of Mexico • North Carolina or South Carolina within 10 miles of the ocean • Installations in hurricane zones Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 8: Ul Listing

    Hussmann’s Performance Parts Website. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 9: Refrigerated Module Naming Convention

    P/N 3110238_B REFRIGERATED MODULE NAMING CONVENTION Smart Exchange locker assembly follow the naming convention listed below. Model numbers are listed on the serial plate for each module. Refrigerated Module Refrigerated Module Control Kiosk Module Refrigerated Module SMART EXCHANGE MODEL KEY...

  • Page 10: Site Preparation

    FRONT BOTTOM BOTTOM PANEL PANEL 72.57 72.57 1.01 1.01 Figure 1-2 Refrigerated Module Plan View (Top View) Figure 1-3 Control Kiosk Plan View (Top View) SHEET 4 OF 6 P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 11: Shipping Damage

    Once the skid is removed, modules must be lifted — NOT PUSHED— to reposition. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 12: Refrigerated Module Leveling

    MUST follow requirements for field wiring lifted. Make sure the module remains sta- installation and grounding as described in NEC ble througout the lifting process. and your local/state electrical codes. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 13: Mechanical Installation

    NUT-HEX 3/8-16 STEEL ZINC PLT LOCKWASHER-3/8 SPLIT STEEL ZINC PLATED WASHER-FLAT 0.375 BOLT-CARRIAGE 0.375-16 X 11 ROUND HD Figure 1-5b Secure Rear-rail Supports together Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 14: Install Concrete Wedge Anchor

    Figure 1-6a Concrete Wedge Anchor FRONT VIEW Figure 1-6b Anchors secured in concrete (refrigeration module front shown) REAR VIEW Figure 1-6c Anchors secured in concrete (refrigeration module rear shown) P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 15: Installing Canopy Frame Assembly

    SCREW-10-16 X 0.5" TEK HEX QTY - 12 MODULE-CANOPY OUTDOOR FRAME LOCKER MODULE-CANOPY OUTDOOR FRAME KIOSK Figure 1-7b Top View of Canopy Frames attached to Refrigerated Module and Contol Kiosk Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 16: Joining Canopy Modules Together

    0.375 QTY - 3 WASHER-FLAT 0.375 QTY - 3 LOCKWASHER-3/8 SPLIT STEEL QTY - 3 NUT-HEX .0375-16 UNC QTY - 3 Figure 1-8b Attach Outdoor Canopy Frames - Refrigerated Module to Kiosk P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 17: Install Refrigerated Module Splashguards

    FRONT LOWER BOTTOM Front Lower Bottom Splashguard SPLASHGUARD FRONT LOWER TOP Front Lower Top Screw #8 x 9/16 SCREW-8 X 9/16 TEK WFR HD QTY - 4 Quantity 4 Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 18: Install End Splashguard Close-Off

    SCREW-8 X 9/16 TEK WFR HD QTY - 4 QTY - 4 (FASTENING HOLES WILL NEED TO BE ADDED) Quantity 4 Quantity 4 (FASTENING HOLES WILL NEED TO BE ADDED) (FASTENING H P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 19: Field Connections

    Please see Steps in this Section to connect Ethernet to control kiosk via the Sophos device. For software and software component remote troubleshooting, call 1-866-386-9398. Electrical Connection (rear of refrigerated module) SHEET 6 OF 6 Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 20: Electrical Wiring Routes

    WHITE & GREEN LEADS FOR LED CABLE WITH BLACK WHITE & LIGHTNING GREEN LEADS FOR LED LAMP TO BE RUN ON RIGHT SIDE OF KIOSK CANOPY RAIL Field Module Wiring (Canopy) P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 21: Led Light Channel Installation

    CONDUIT WITH WIRES FOR LED LIGHT TO BE RUN THRU KNOCKOUT CHANNEL-LED OUTDOOR KIOSK SCREW-8 X 9/16 TEK WFR HD QTY - 8 Light Channel Installation OUTDOOR CANOPY LIGHT CHANNELS LOCKER & KIOSK Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 22: Installing Lighting

    QTY - 4 ATTACHING GROUND BAR QTY - 2 COVER-HANDY BOX 4 X 2 OUTDOOR CANOPY LED LIGHTS & CAMERA LED Lighting and Camera Installation (WIRE PER WIRING DIAGRAM) P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 23: Security Camera Installation

    3. Remove the packing from the inside of the dome cover. Enclosure screws Bit Accessory (3 Places) Enclosure screws (2 places) Enclosure Screw Cover Screw Cover Dome Cover Slot of the Waterproof Waterproof Rubber Rubber Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 24 4. Connect the RJ45 connector cap to the RJ45 connector cover, and rotate the RJ45 connector cap until there is no gap between it and the RJ45 connector cover. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 25: Refrigeration Startup

    (TXV). Evaporator super heat must be checked on each refrigeration system during startup. The TXV has been factory set to provide the recommended performance settings as specified on merchandiser data sheets. Only a certified technician should adjust these valves. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 26 OUTDOOR CANOPY NOT TO BE INSTALLED ON LAST REFRIGERATED MODULE OR KIOSK IN THE LINEUP OUTDOOR CANOPY TOP PANELS & TRAY (KIOSK SIMILAR) Top Panel and Water Tray installation P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 27 ONLY USED ON END OF LINE UP ON LOCKER OR KIOSK TUCK EDGES OF COVER UNDERNEATH TOP CANOPY PANELS SCREW-8 X 9/16 QTY - 5 EACH SIDE Side Canopy Cover Panel Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 28: Control Kiosk Field Connections

    4. If there is no internet at the browser but the leds are locked green means that the IT team has not opened the correct ports in the IP tunnel. It needs to be troubleshoot from the internet responsible. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 29 4. Check that there is internet by pressing the Windows button with the provided keyboard and go to Internet explorer or browser and look for msn.com or yahoo.com. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 30 IT team has not opened the correct ports in the IP tunnel. It needs to be troubleshoot from the internet responsible. 6. If internet is present at the browser, all leds are locked but the kiosk is not working, call Mighty Oaks for troubleshooting. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 31: Electronic Controller

    Make connections as short as possible, and do not wind them around electrically connected parts. When connecting loads, follow connection Hussmann is not responsible for misuse or diagrams carefully. device. Hussmann is not held responsible for deviation from this manual and its intended Never connect the secondary of the supply use.

  • Page 32: Internal Web Server

    For explanation of wireless connection in the will default to standalone settings and regulate control kiosk, refer to: refrigerated modules until connection is restored. Field Software Setup Instructions, part number 3139727. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 33 Network Key/Password noted below. These are also printed on the wireless connection kit. Wireless Network Name/SSID: HSM_CORELINK_AP Network Key / Password: HussmannCL1234 Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. P/N 3088251_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 34 Username and password case sensitive. See page 5 for username/password combinations Congratulations, you are now connected to Corelink CoreLink Case Controller HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. ™ P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 35 Not Available User Name: admin Password: Hussmann See page 9 for dashboard screen that is displayed after proper login P/N 3088251_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 36: Direct Wired Connection

    The use of other adapters is at the user’s own risk. Model: NS-PU98505 | NS-PU98505-C P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com CoreLink Case Controller HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. ™...
  • Page 37 Select > Obtain IP address automatically button on the general tab of the dialog box shown in the illustration at right. Click > OK P/N 3088251_B Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 38 Password: Hussmann Password: Corelink1234 After logging in, the CoreLink Dashboard is displayed. CoreLink UI connectivity document Doc Rev 1.0 CoreLink Case Controller HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. ™ P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 39 To access these controllers, please consult the refrigeration service contractor, or Hussmann Representative. Technicians will need to obtain details of the network setup. Some networks may only be accessed through direct wire connection and others may have Wi-Fi available onsite.

  • Page 40: Fixing Common Connection Issues

    3. Tap “Privacy” in the Advanced Section 4. Scroll down and tap “Clear Browsing Data”. 5. Ensure that “Cache” and “Cookies, site data” are checked and then tap “Clear”. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 41: Refrigeration

    ELECTICAL BOX ACCUMULATOR DISCONNECT SWITCH HEAD PRESSURE VALVE LIQUID RECEIVER TRANSDUCERS & ACCESS VALVES COMPRESSOR CRANKCASE HEATER THERMOSTAT (LOW TEMP ONLY) CONDENSING UNIT WITH ELECTRICAL PANEL LOWERED FOR MAINTENANCE Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 42: Sequence Of Operation

    (Do not splice wiring when CoreLink, at which point cooling mode will reen- replacig sensors.)The defrost termination sen- gage. sor is located between the evaporaor fan and evaporator coil. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 43: Evaporator Fans

    Hussmann Fan Speed Selector controller. door mullion. This heater is controlled via Core- Use of a FSS chip runs condenser fans on low Link controller and uses a Frame Temperature temperature modules at 1550 rpm.

  • Page 44: Additional Safeties

    Please note, it is the digital pressure switch that controls this function. Discharge pressure transducer is only used for troubleshooting purposes. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 45 LEGAL DISCLAIMER: Hussmann shall not be liable for any repair or replacements made without the written consent of Hussmann, or when the product is installed or operated in a manner contrary to the printed instructions covering installation and service which accompanied such product.

  • Page 46: Starting Refigerated Modules

    Inspect for any water accumulation due to incorrect or unsealed penetrations where electrical or other lines pass though insulated walls of the evaporator section. Check data logs for proper defrost timing and operation. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 47: Stocking

    Hussmann — tor pan via an integral drain trap. Condensate removal is via evaporation using the compressor Hussmann Corporation 12999 St. Charles Rock Road Bridgeton, MO 63044-2483 discharge loop in the condensate collection pan. • • U.S. & Canada 1-800-922-1919 Mexico 1-800-890-2900 www.hussmann.com...
  • Page 48 NOTES: P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 49: Using The Lockers

    Enter PIN or Scan your code 3. A notification will be sent with your new user 251732 name and password. 4. Login to your domain organization. yourdomainproduction.mightyoaks.com   O O K K Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 50 T T o o u u c c h h t t o o g g o o b b a a c c k k F F i i n n i i s s h h Locker ID: 0001 Toronto Ave. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 51 These instructions are intended to show the most up to date information for the date this manual was posted. The information contained in this manual is subject to change without notice and will vary for customer specific requests. Please contact your Hussmann Commercial Representative if you have questions.
  • Page 52 At this step, select the appropriate number of doors and include any internal (i.e. e-commerce order) reference @ the Ref# field, and attach the email for customer notifications. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 53 After clicking confirm, the print label should pop up. There is the option to print a receipt of label as- sociated with this order. This step is optional and can be setup at any time. Click Done to complete the reservation process. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 54 As a default, the Smart Exchange Locker does not stand or manage any notifications including PIN/ QR to the end customer or driver, but it is capable of handling this task via email and SMS if the re- tailer chooses to do so.
  • Page 55 PIN at the terminal for proof purposes. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 56 P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 57 From the locker management tool, the user account has the capability to remotely view and manipulate the doors on the locker. • Door: Door number. The Smart Exchange is modular. It is typical to increase the number of doors by adding a module.
  • Page 58 5-10 NOTES: P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 59: Maintenance

    • First turn off refrigeration, then disconnect electrical power. • Thoroughly clean all surfaces with soap and hot water. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 60: Cleaning Stainless Steel Surfaces

    Do not bend fins. Contact an authorized service care should be taken in cleaning and technician if a coil is punctured, cracked, or otherwise servicing the condensate pan to not damage these refrigerant lines. damaged. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 61: Service

    1. Remove front exterior panel. 4. Remove rear exterior top panel. 2. Remove interior top panel. 5. Remove rear exterior top panel. 3. Remove middle exterior top panel. 6. Remove electrical box. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 62: Locker Assembly Component Access (Outdoor)

    7. Place electrical box frame in door cut-outs for 10. Remove top shell. servicing. 8. Remove top shell tie-down brackets. Refrigeration system is now open for servicing. 9. Remove top shell front cover. P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...

  • Page 63: Locker Assembly Component Access (Indoor)

    Hussmann Performance Parts 6. Replace fan motor/bracket assembly and Website: reinstall screws. 7. Reconnect fan to wiring harness and replace https://parts.hussmann.com/ plug clip. 8. Turn on power. Smart Exchange Food Lockers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

  • Page 64: Replacing Door Gaskets

    REPLACING DOOR GASKETS Replace door gaskets with like gaskets if they be- come worn, or do not work correctly. Figure 7-1 Front & Rear Defrost Heaters Figure 7-2 Door Gasket P/N 3110238_B U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com...
  • Page 69 ® To obtain warranty information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A.
  • Page 70 Hussmann Corporation 12999 St. Charles Rock Road Bridgeton, MO 63044-2483 Part Number www.hussmann.com 9FQ6P11000100C...

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