OPERATION MANUAL Introduction This manual has been developed as a guide to assist with the continued safe operation of the equipment. The document covers many aspects of use and maintenance; the relevant level of training and competence is required from the operators working with the equipment. The Alan Nuttall Partnership Ltd cannot be held responsible for any accidents or injuries caused by instructions being carried out incorrectly or by the way the information is depicted.
OPERATION MANUAL Safety Symbols The symbols defined below, which are relied upon for safety, are used on the Flexeserve® and/or throughout this document. WARNING/CAUTION An appropriate safety instruction should be followed or caution to a potential hazard exists. DANGEROUS VOLTAGE To indicate hazards arising from dangerous voltages.
To ensure the equipment remains in optimum technical condition, maintenance work should be carried out at least once a year by a recommended RPI Service member. The end user is fully responsible for the fulfilment of locally applicable safety regulations and guidelines at all times.
OPERATION MANUAL Specifications The Flexeserve® range of products detailed within this manual are a series of warming countertop or display cabinets for the display of pre-cooked food bakery products in a container or closed packaging in commercial outlets. Each zone maintains the food products to a fixed temperature of between 65 °C (149 °F) and 90 °C (194 °F) by either the means of an air blast heater or warming plate.
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OPERATION MANUAL Overall Dimensions – Countertop 2 Tier Unit Width (A) Depth (B) Height (C) Weight 400 mm/16 in 660 mm/26 in 885 mm/35 in 159 lb 600 mm/23 in 660 mm/26 in 885 mm/35 in 195 lb 1020 mm/41 in 660 mm/26 in 885 mm/35 in 234 lb...
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OPERATION MANUAL Overall Dimensions – 3 Tier Unit Width (A) Depth (B) Height (C) Weight 400 mm/16 in 860 mm/34 in 1500 mm/60 in 292 lb 600 mm/23 in 860 mm/34 in 1500 mm/60 in 320 lb 1020 mm/41 in 860 mm/34 in 1500 mm/60 in 508 lb...
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OPERATION MANUAL Overall Dimensions – 4 Tier Unit Width (A) Depth (B) Height (C) Weight 400 mm/16 in 860 mm/34 in 1760 mm/70 in 344 lb 600 mm/23 in 860 mm/34 in 1760 mm/70 in 433 lb 1020 mm/41 in 860 mm/34 in 1760 mm/70 in 560 lb...
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OPERATION MANUAL Overall Dimensions – 5 Tier Unit Width (A) Depth (B) Height (C) Weight 400 mm/16 in 860 mm/34 in 1940 mm/76 in 397 lb 600 mm/23 in 860 mm/34 in 1940 mm/76 in 485 lb 1020 mm/41 in 860 mm/34 in 1940 mm/76 in 613 lb...
NOT use aggressive detergents. If there are any signs of damage, contact RPI Industries, Inc. immediately. Failure to report faults, defects or missing items upon delivery may incur charges. Deliveries must only be signed off if they are in a satisfactory condition.
OPERATION MANUAL Positioning WARNING Installation of these units should be carried out by appropriately qualified and skilled personnel. Failure to do so may result in unsafe operation or personal injury. WARNING Adequate provision should be made for lifting and positioning the unit to avoid risk of damage or injury.
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OPERATION MANUAL For optional wall location only: Fixing bracket Wall spacer to ensure 2 inch air gap Position the fixing brackets on to the top of each end panel. Roll the unit into the desired location against the wall. Mark on the wall through the slot of the fixing bracket. Drill and secure using appropriate fixings (i.e.
OPERATION MANUAL Electrical Connection WARNING Connection must only be carried out by suitably trained, qualified and skilled engineers, in accordance with all regional and local electrical codes. The appliances are electrically rated for a 208/240 V, 60 Hz electrical supply. The Flexeserve®...
OPERATION MANUAL Equipment Configuration Slide signage into the ticket edges. Close the valance panel when not in use. Riser Double-glazed end panel Shelf Ticket strip Mains lead Electrical box IBS 40002206 Page | 15 V1 (January 2017)
OPERATION MANUAL Power ON/OFF Each zone is supplied with an isolator or power switch to turn the display cabinet on or off, which is located within the front valance of the display cabinet. Set the switch/isolator to ‘I’ to apply power to the equipment and set to ‘O’ to power off. All 2 tier units example: 400, 560 &...
OPERATION MANUAL Combination (FXZNC Models) – Selecting Heat Source & Zones On Individual Zone/Tiers WARNING The operation of this equipment must be carried out by trained and competent personnel only. CAUTION The surface of the hot zones will become hot, reaching temperatures above 158 °F. The Flexeserve®...
OPERATION MANUAL Combination (FXZNC Models) – Switching Zone(s) Off Individual Zone/Tiers CAUTION When switched off or disconnected from the power source, the surface of the hot zones may still be hot, and may take up to 2 hours to cool down. WARNING Cleaning and maintenance should only be carried out when sufficiently cooled and with the mains supply isolated.
OPERATION MANUAL Air Blast (FXZNA Models) or Warming Plate (FXZNP Models) Only – Switching On Individual Zone/Tiers WARNING In an emergency, switch off the appliance and isolate fully from the mains supply. Ensure that you take time to familiarise yourself with this location. CAUTION The surface of the hot zones shall become hot, reaching temperatures above 158 °F.
OPERATION MANUAL Air Blast (FXZNA Models) or Warming Plate (FXZNP Models) Only – Switching Off Individual Zone/Tiers WARNING When switched off or disconnected from the power source, the surface of the hot zones may still be hot, and may take up to 2 hours to cool down. WARNING Cleaning and maintenance should only be carried out when sufficiently cooled and with the mains supply isolated.
The equipment will be supplied with a pre-configured factory temperature set-point that can only be modified by an RPI Service Department Rep. Where multiple hot zones are required, all temperature displays must be adjusted accordingly.
OPERATION MANUAL Display and Merchandising Different products require varying display times. These must be considered to ensure the best quality and temperature for consumption is achieved. The Alan Nuttall Partnership Ltd does not accept responsibility for variances or losses of quality that occur due to product differences. All items placed in the unit should be in the correct packaging/containers, in line with in-store procedures and best practice.
OPERATION MANUAL Daily Cleaning WARNING Isolate the equipment fully before any cleaning is undertaken. WARNING Ensure the equipment has completely cooled before any cleaning is undertaken. Only suitably trained personnel should carry out cleaning procedures. Ensure that the power has been isolated. Ensure the tray surface is allowed to cool to room temperature.
OPERATION MANUAL Troubleshooting WARNING Never attempt to open electrical connection enclosures. Only approved, trained and competent engineers should access the base of the unit and electrical areas. WARNING The information provided is for guidance only. The Alan Nuttall Partnership Ltd cannot be held responsible for any accidents or injuries caused by instructions being carried out incorrectly or by the way the information is depicted.
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