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Organic Lighting liniLED Handrail Installation Manual

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liniLED®
LED Illuminated Handrail
Installation manual
IK10

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Summary of Contents for Organic Lighting liniLED Handrail

  • Page 1 liniLED® LED Illuminated Handrail Installation manual IK10...
  • Page 3 Index Introduction 1.1 What is the liniLED® Handrail? 1.2 Symbols Precautions and safety instructions Technical specifications 3.1 General product specifications 3.2 Product specifications liniLED® Top LED strips 3.2.1 liniLED® Top Deco LED strips 3.2.2 liniLED® Top Power LED strips 3.2.3 liniLED® Top High Power (PSP) LED strips 3.3 Product specifications handrail 3.3.1 liniLED®...
  • Page 5 1. Introduction 1.1 What is the liniLED® Handrail? The liniLED® Handrail is a revolutionairy LED based handrail system that provides continuous functional lighting for a safe indoor and outdoor environment. The liniLED® Handrail can be wall mounted or post mounted. By integrating the liniLED®...

  • Page 6: Precautions And Safety Instructions

    The liniLED® Handrail contains liniLED® LED strips to illuminate the floor in benefit of the user. All other intended usage than descriped above, is seen as unintended usage. Organic Lighting Systems can not be held responsible for damage, as the result of inappropriate usage and/or mounting of the product.

  • Page 7: Technical Specifications

    3. Technical specifications 3.1 General product specifications Technical specifications Handrail dimensions: 1.90” (Ø48.3 mm)) Material: AISI 316 Material profile in the handrail: Aluminum 6060-T6 Power supply: 24 V DC Water resistance liniLED® LED strip: IP40 (‘normal’ indoor situation) IP65 (outdoor situation or non corrosion resistant environment) Accessories: Several accessories (see paragraph 3.4 for the complete overview) 3.2 Product specifications liniLED®...
  • Page 8 3.5 Important parts of the liniLED® Handrail Name: liniLED® Handrail 48 Name: Wall support 48 Name: Post adapter 48 Name: End cap 48 Material: Stainless Steel AISI 316 Material: Stainless Steel AISI 316 Material: Stainless Steel AISI 316 Material: Stainless Steel AISI 316 Aluminum 6060-T6 Art.nr.

  • Page 9: Installation

    4. Installation Danger! Turn off the power before starting the installation! This chapter is described in the correct installation order: we advise you to follow this order. What do I have to prepare for the installation? Check if the power supplies are in the correct positions and if there are enough power supplies.
  • Page 10 Tussenliggend leuningdeel Intermediate handrail Connecting 3 or more handrails? If you have intermediate handrails. Go to step 4. In case you don´t need to connect intermediate handrails, or if the rails are supplied with the profile pre- installed, you can skip step 4; But read it to understand the system.
  • Page 11 Connecting the handrails The handrails can be connected in two ways, by gluing or by welding. 4.2.1 Gluing Glue Degrease the contact surfaces (A). Apply the glue on the contact surface (A) of the coupler. Coupler Place the coupler in the stainless steel handrail, which Handrail you would like to extend.
  • Page 12 4.2.3 Expansion joint To prevent possible pressure and damage on the liniLED® Top LED strip, the handrail needs to end at an expansion coupler end caps joint. The handrail can end with a (step 1 and 2) or with (step 3). For more information about placing/interrupting the LED strip, see chapter 4.3.
  • Page 13 Placing the liniLED® Top LED strips There are several methods to place the liniLED® Top LED strips. Which method you should choose, depends on the environment (indoor or outdoor) and whether the handrails are glued or welded. In the following chapters four methodes are described.
  • Page 14 Cut the liniLED® Top LED strip: LED strip Adapter Tip! Use the liniLED® Cutters Corner, expansion joint end of handrail Tip! Use the liniLED® Cutters liniLED® Top End Cap Insert a liniLED® Top End Cap in the hollow chamber of the liniLED® Top LED strip. Push the last part in the aluminum mounting profile.
  • Page 15 Gently push the liniLED® Top LED strip in the aluminum profile. Start from the position where you placed the connector. liniLED® Roller Note! Tip! Maximum connection length of the liniLED® Top LED Use the liniLED® Roller strips: Deco: 66’ Power: 33’ HP: 33’...
  • Page 16 Place a liniLED® Top End Cap in the hollow chamber liniLED® Top End cap of the liniLED® Top LED strip. Push the last part in the aluminum mounting profile. Do you have more handrails where you need to place the liniLED® Top LED strip? LED strip Repeat steps 1-5.
  • Page 17 Push the cap of the IP65 housing on the bottom until you hear a ‘click’ . This may require adjustable jaw pliers to exert the pressure. Take care not to damage the plastic housing at all. (Do not remove excess gel.) IP65 housing “Click”...
  • Page 18 If field installing liniLED® mounting profile, remove the self- adhesive backing and install with the 2 5/8” gap. Install the special liniLED® IP65 connector support profile supplied. Replace the aluminum mounting profile and tighten with the hex screws. Push the IP65 housing in the aluminum profile until IP65 housing you hear ‘click’...
  • Page 19 When reaching a corner, adapter or the end of the handrail, please follow procedure below: Determine where to cut the liniLED® Top LED strip. This needs to be as close as possible before the end of the adapter or the end of the handrail. liniLED®...
  • Page 20 liniLED® Top End Cap Place the liniLED® Top End Cap in the hollow chamber of the liniLED® Top LED strip. LED strip Take the second IP65 housing. Remove the dams (B) from the bottom and top of the IP65 connector set. Use a sharp knife and cut the sides.
  • Page 21 In order to field place the housing, you need to create space first: Cut off 2 5/8” mm from the aluminum mounting profile. In case you want to add a wall support adapter or post adapter at a later stage, please take the same steps as for an intermediate handrail part.
  • Page 22 4.3.4 Method 4: Outdoor and welding Follow steps below in case the handrails need to be welded and the liniLED® Handrail will be installed outdoor. For this step you will need two IP65 connector sets. Before placing the liniLED® LED strip in the IP65 connector set, you first need to remove the dams (A) from the bottom and top of the IP65 connector set.
  • Page 23 To field place the housing in the handrail, you must first make some space. Cut off 2 5/8” from the aluminum mounting profile. In case you want to add a wall support adapter or post adapter at a later stage, please take the same steps as for an intermediate handrail part.
  • Page 24 Push the liniLED® Top LED strip carefully in the aluminum profile. Start from the position where you placed the liniLED® Roller connector set. Tip! Use the liniLED® Roller When reaching a corner, the maximum connection length of the liniLED® Top LED strip or the end of the handrail, please follow the procedure below: Determine where to cut the liniLED®...
  • Page 25 liniLED® Top End cap Place a liniLED® Top End Cap in the hollow chamber of the liniLED® Top LED strip. LED strip Take the second IP65 housing. Remove the dams (B) from the bottom and top of the IP65 connector set. Use a sharp knife and cut the sides.
  • Page 26 To field place the housing in the handrail, you must first make some space: Cut off 2 5/8” from the aluminum mounting profile. In case you want to add a wall support adapter or post adapter at a later stage, please take the same steps as for an intermediate handrail part.
  • Page 27 How do I place the handrail supports and/or post adapters in the handrail? This chapter explains how to insert the handrail supports and post adapters in the handrail, which must take place after inserting the liniLED strip. ® Clamp 4.4.1 Mounting the adapter on the aluminum profile We recommend placing one adapter per 4’...
  • Page 28 Pull the wires through the clip first and then through the axes of the stainless steel handrail carrier. 24 V DC Hex bolt Turn the hex bolt clockwise, using an Metric Allen Key No. 5 to fix the handrail support to the aluminum 24 V DC profile.
  • Page 29 24 V DC Pull the cables through the clamp first and then through the post adapter. Post adapter Fix the post adapter onto the clamp. To tighten the clamp, turn the hex bolts in the post adapter clockwise using an Metric Allen Key No. 4. Clamp Note! The clamp can twist up to 55°...
  • Page 30 Finishing This section tells you more about the finishing installation of the liniLED® Handrail and the (last) steps to be taken. 4.5.1 How do I install the end cap? Glue Degrease the end cap before applying glue on the contact surface (A). End cap Insert the end cap into the end of the handrail.

  • Page 31: Maintenance

    5. Maintenance Danger! Always disconnect the product before carrying out any work. Check the functioning of the liniLED® LED strips and the fixation of the handrail brackets and/or balluster adapters once a year. Clean the stainless steel parts of the handrail with appropriate cleaning product, such as the liniLED® Stainless Steel Cleaner.

  • Page 32: Warranty

    • Products in respect of which a claim is lodged under warranty, must not be sent to us before consulted with Organic Lighting Systems. If we supply new products to comply with our warranty obligation, the product which was originally supplied remains or becomes our property. All the provisions of these terms and conditions are applicable to the new supplied products.
  • Page 34 Organic Lighting Systems 205 West Blueridge Avenue Orange, CA 92865 T: 626.969.6140 F: 626.609.4288 E: sales@organiclighting.com www.organiclighting.com liniLED® is a registered trademark. No legal rights can be derived from this document. 0716...