Page 1
Table of Contents Index Great Plains P L A N T E R OPERATOR MANUAL MODEL PL5200 40’ Stack-Fold Planter 411-825M Original Instructions Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
Page 2
Machine Identification Record your machine details in the log below. If you replace this manual, be sure to transfer this information to the new manual. If you or the dealer have added options not originally ordered with the machine, or removed options that were originally ordered, the weights and measurements are no longer accurate for your machine.
Page 3
Printed 12/07/2020 | English Great Plains reserves the right to revise and improve its products at any time. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The content of this publication may be changed without...
Page 4
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, DrillCommand, Max-Chisel, Row-Pro, Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press. Registered trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo- Trill, Ultra-Till, Whirlfilter, and Yield-Pro.
Table of Contents Index Introduction Introduction The PL5200 Planter is a stack-fold, semi-mounted is located on the front face of the left wing rest near implement for use in conventional till, minimum-till, or machine center. light no-till conditions. Flex and rigid wings configurations are available.
Handle Hydraulics with Care Non-Great Plains components on this machine may Keep clear of machine while hydraulics are in use. contain additional safety information not found in this Any failure in the hydraulic system can cause machine manual.
3. Stay clear of and never step over any rotating 3. Tire explosion and/or serious injury can result parts. from over inflation. Do not exceed tire inflation pressures. Great Plains | 411-825M | 12/07/2020...
Replace chain if any links or end fittings are broken, stretched, or otherwise damaged. Always safety lights devices when transporting and operating the machine. If equipped, use flashing warning lights and turn signals whenever driving on public roads. Great Plains | 411-825M | 12/07/2020...
Page 12
PL5200 Planter Table of Contents Index Safety Information Great Plains | 411-825M | 12/07/2020...
Read and follow decal directions. Keep all safety decals clean and legible. Replace all damaged, faded, or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement. When ordering new parts or components, also request One reflector - Rear mount on fan.
Page 14
Two additional reflectors - One reflector above daytime reflector on each lift assist assembly. TP-71904 Daytime Reflector (with Row Hoppers) 838-267C TP-71831 Four reflectors - One reflector below red reflector, on row units 1, 4, 9, and 12. TP-71260 Great Plains | 411-825M | 12/07/2020...
Page 15
Four reflectors - One reflector on each parking stand on front toolbar. One reflector below Amber Reflector, on the face of each toolbar end. Two decals - One decal on face of each wing. TP-71830 TP-71904 TP-71904 Great Plains | 411-825M | 12/07/2020...
Page 16
Top Link (some models with Lift Assist) 858-241C CAUTION Four decals - One decal on side of the hopper row at the gauge wheel. One decals - One decal on side of top link. TP-75177 TP-75088 Great Plains | 411-825M | 12/07/2020...
Page 17
Escaping hydraulic fluid can cause serious injury. Review safety instructions with all operators annually. 818-587C Rev. B WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov One decal - One decal on the center-face of frame. TP-71904 TP-71904 Great Plains | 411-825M | 12/07/2020...
Page 18
One decal - One decal on face of upper frame, tractor. 858-097C beside electrocution hazard decal. Two decals - One decal on face of each end of upper frame. TP-71904 TP-71904 Great Plains | 411-825M | 12/07/2020...
Page 19
838-380C (40 psi/120 lb-ft) 858-781C Two decals - One decal on the side of lift assist wheel. Four decals - One decal on side of the hopper row at the gauge wheel. TP-75177 TP-71831 Great Plains | 411-825M | 12/07/2020...
Page 20
Inflation or Torquing of Wheel Bolts: Maximum inflation pressure of tires is 73 psi. Torque wheel bolts to 170 lb-ft. 858-773C Two decals - One decal on the inside of lift assist wheel rims. TP-71831 Great Plains | 411-825M | 12/07/2020...
Hydraulic Hose Connections Hydraulic Motor Performance Risk Do not attach the motor return/low pressure Great Plains hydraulic hoses have color coded case drain line to a power-beyond port. handle grips to help hook up hoses to tractor outlets. Great Plains | 411-825M | 12/07/2020...
For hydraulic fan and drive motors, connect the hose damage or even death. with the retracted cylinder symbol to the pressure All PL5200 Planters require a tractor with a quick side of the motor. All motor returns combined in attach hitch.
Side-Shift Hitch Lower Link allowed with float on the right pin (2). On PL5200 Planters configured with the Side-Shift Hitch option, lower link adjustments will need to be made on both the left arm (1) and right arm (6) in order to align center-lines of planter and tractor.
Single and 5 REV TEST operations. See your Conversion” on page 34 for 3-point side-shift hitch console manual for more information. top link adjustment for single row planting operations on a twin row planter. Great Plains | 411-825M | 12/07/2020...
If leveling from peaks of planting bed, it will 6. Install the lock plate (3) with bolt (2). necessary to use customer provisioned 7 . Repeat steps for other wing. blocks to raise the down-stop position of the lift assist cylinders. Great Plains | 411-825M | 12/07/2020...
(A). It should be 26 in (66 cm). TP-75102 TP-75102 TP-75100 To adjust gauge wheel stop position: 1. Begin from left side of the planter, loosen the bolt (1) and 2 sleeve mounts (2) and remove. Set aside. TP-75103 Great Plains | 411-825M | 12/07/2020...
Keep body parts clear from moving parts. Your tools. fingers, hands, and arms could be injured or The PL5200 Planters may be configured with either a severed if caught in the folding ladder section or is in the pathway of a falling ladder section.
5. Re-insert pin and secure with cotter pin (1). 6. Repeat for other parking stand. Complete the steps in reverse order to pin up the parking stands for field use or transportation. Rear Parking Stand PL5200 Planters configured with the bulk seed hopper have rear parking...
10. Unplug light harness and console harness. Crushing and Overturn Hazards Protect connections with any plugs or caps Never unhitch, park, or store a folded PL5200 provided. Stack-Fold Planter. An unhitched folded stack- 11. To prevent rolling, block the tires securely.
Crushing and Overturn Hazards 10. Remove in-cab console and store away from the elements, shifting temperatures, and pests. Never unhitch, park, or store a folded PL5200 Stack-Fold Planter. An unhitched folded stack- 11. Remove seed disks from seed meters to relieve fold planter could topple backward or forward pressure on the brushes.
Set up the seed meters for correct seed Fold the wings (page 28). (page 42). Turn on lights for transport. Set planting rate. See the Material Rate manual. Check the console and observe any diagnostic messages. Great Plains | 411-825M | 12/07/2020...
Lock Pin. Pins assist weldments. Used when planter is configured with Lift Assist. Installed as Wing Wing Lock Pins Or stored. Flex Lock Pins. Lift Assist Lock Proper storage position Stowed. Cylinders for planter. Great Plains | 411-825M | 12/07/2020...
5. Install wing lock pins on each end of toolbar if not operated properly. coupling. PL5200 Planters configured with the optional lift 6. Lower the planter into field position for planting. assist, raising and lowering the planter relies on the...
8. Set the tractor hydraulic fold lever to “Neutral” . Air System The air system consists of two hydraulic fans on bulk seed hopper configured PL5200 Planters. One hydraulic fan supplies air for the seed delivery (1) and the other hydraulic fan supplies air for the meter operation (2).
Pressure spikes during backward. Reverse the inlet/return lines at the hitch. motor operation and pressure cycles due to Great Plains | 411-825M | 12/07/2020...
10. Begin planting. Troubleshoot obvious problems or alarms. 11. During the first pass, take note of the average populations reported on the seed monitoring system console: Great Plains | 411-825M | 12/07/2020...
3. Restore the pressure to the initial value at step 1. the Material Rate manual. This is an overview of the general process, which varies with the seed type and planter meter drive type. Great Plains | 411-825M | 12/07/2020...
12. Connect the tractor lift arms to the lower hitch 2. Using the 3-point hitch, fully raise the planter. pins. 3. Extend the tractor hydraulic fold lever to fully unfold the planter. Great Plains | 411-825M | 12/07/2020...
Slide the spacer weldment (3) to the far left until flush with the lower pin weldment (A). TP-75085 c. Secure with a bolt and nut (2). Great Plains | 411-825M | 12/07/2020...
5. Set the down pressure spring to cam notch to locking pin. It may be necessary to use a hoist or zero. See “Row Unit Down Pressure” on jack under the shank extension to support the page 45. row unit. Great Plains | 411-825M | 12/07/2020...
1. Lower the planter but do not allow the wheels to make contact with the ground. 2. Stop tractor engine, set parking brake, and remove key. 29758 Great Plains | 411-825M | 12/07/2020...
Material Rate manual. 3. Reroute chain over sprockets and idlers as shown. 4. Move idler into chain so chain has 1/4 inch (6 mm) slack in its longest span. Tighten idler and install lynch pins. Great Plains | 411-825M | 12/07/2020...
It does not count individual volumetric seeds. The following is described in detail in the Material TP-71723 Rate manual. The following is an overview of the general process, which varies with the seed type and planter meter drive configuration. Great Plains | 411-825M | 12/07/2020...
9. Set the seed inlet gate to the setting on the seed irregular seeding. Chips and cracks can increase rate chart. brush wear. 10. On the console, select the new Material, seed 3. Remove the meter rain cover. disk Cell Count, and target population. Great Plains | 411-825M | 12/07/2020...
Coarse seed treatments may require a larger opening. 3. Lock-up row unit to reduce wear. See “Seed Do not adjust more than two positions different than Pool Slopes” on page 44. the seed rate chart. Great Plains | 411-825M | 12/07/2020...
Keep the top left/rear end of the pool below the 9:00 flow to the motor. Override this shut off and operate position; meter horizontal center-line. Great Plains | 411-825M | 12/07/2020...
(6) Seed Meter (standard with choice of disks). See “Tighten both bolts.” on page 41. (7) Seed Inlet Gate (standard). This controls the level of bulk seed at the disk. There are four 68641B Great Plains | 411-825M | 12/07/2020...
Excessive row unit down force will lead to premature wear on row unit components. Excessive down force Minimum setting (4) and maximum setting will also cause uneven seed depth. (5) are indicated by the position of the adjustment cam. 68907A Great Plains | 411-825M | 12/07/2020...
The position of the seed tube is fixed relative to the disks and is not adjusted. 26128 26128 3. Remove the bolt (1) retaining the opener disk (2) on one side. Great Plains | 411-825M | 12/07/2020...
To adjust gauge wheel scraper: opener disks so openers do not plug with soil or trash. To adjust the side gauge wheels: 1. Raise the planter slightly, removing the weight from the side gauge wheels. Great Plains | 411-825M | 12/07/2020...
Increased press wheel spring force may the angle (1) of the press wheel assembly can be require increased row unit down force to adjusted as follows: maintain depth. Great Plains | 411-825M | 12/07/2020...
To check alignment, sight along the coulter blade 3. Determine the current opener and coulter depths. centerline (1), the gap between the opener blades, and the centerline between the press wheels. If they Great Plains | 411-825M | 12/07/2020...
Keeton Seed Firmers (Option) A Keeton seed firmer has a polymer shape that slides down the seed trench. It traps the seeds as Great Plains | 411-825M | 12/07/2020...
Seed-Lok is in use. If left disengaged (3), a furrow obstruction could cause unintended lockup. Seed-Lok Wheels Lock-up (Option) To lock-up Seed-Lok wheels: 1. Move the planter to level ground with adequate overhead and side-to-side clearances for the unfolding operation. Great Plains | 411-825M | 12/07/2020...
5. Raise the row unit high enough to align the lock- up hole (9) in the row unit shank and secure with locking pin (7). It may be necessary to use a hoist or jack under the shank extension. Great Plains | 411-825M | 12/07/2020...
3-point hitches, or with the lift assist gauge wheel assembly parallel arms near the hydraulic cylinder on planters configured with 2-point hitches. 5. Ensure the height switch and the electrical harnesses will not be pinched, crushed, or otherwise damaged during operation. Great Plains | 411-825M | 12/07/2020...
Page 62
PL5200 Planter Table of Contents Index Adjustments Great Plains | 411-825M | 12/07/2020...
-1240 no adjustment. -TR36 Description Part Number -TR38 204-528A Inside Disk Scraper 122-278S -TR40 The inside scraper cannot be used with Seed-Lok seed firmers, but are compatible with seed flaps and Keeton seed firmers. Great Plains | 411-825M | 12/07/2020...
Additional wheels are available, and may be ordered at anytime. This manual does not list part numbers as the available wheels are often region- specific. Consult your Great Plains dealer. Seed Tube Brush TP-75033 An ISO-capable touchscreen console allows for...
Sunflower Oil, 24 Cell (Large) 817-851C Use the following to order an additional or a Wheat/Rice, 84 Cell (Volumetric) 817-867C replacement container. Description Part Number Air Meter Clean Out Funnel 817-811C Great Plains | 411-825M | 12/07/2020...
Page 66
PL5200 Planter Table of Contents Index Options Great Plains | 411-825M | 12/07/2020...
Lubricate areas listed under “Lubrication” beginning on page 68. Replace any worn, damaged, or illegible safety decals by obtaining new decals from your Great Plains dealer. See “Safety Decals” on page 6. Great Plains | 411-825M | 12/07/2020...
Hydraulic System Inspection 5. Reset the pop-out indicator (5) if necessary. Routine hydraulic maintenance will require inspection Keep a filter element (2) on hand. Great Plains of hydraulic lines, valves, fittings, and cylinders for recommends changing the filter element at least any signs of damaged or worn parts, and the seasonally, or when alerted by the pop-out indicator.
To clean-out air system: TP-75170 1. Place a tarp or large container under the airbox If any areas inside the airbox are partially or clean-out to catch seed. completely blocked, follow the clean-out instructions below. Great Plains | 411-825M | 12/07/2020...
Rotary- housing (2). type pipe cutting tools may slip off. 6. Remove the seed disk. 7 . Slowly open the seed inlet gate to empty the seed up to the Y-tube or wing tube. Great Plains | 411-825M | 12/07/2020...
If the seed drop brush (3) is worn or damaged, its anti- static effect may fade, which can result in skips due to smaller seeds failing to release, and lower population. 34089 Great Plains | 411-825M | 12/07/2020...
9. When the strip brushes fit correctly, position the drop brush (6) and seat the brush holder (5). 2. Turn each snap clockwise to release the brush holder (5). 10. Starting with the bottom snap, swing the snaps (4) back into place. Great Plains | 411-825M | 12/07/2020...
Keep original shipping cartons for disk storage. Otherwise, store on edge (not leaning), or stacked horizontally on a spindle, to eliminate any warping risks. 68912 2. Position the new knockout brush under tabs (5) and snap in place. Great Plains | 411-825M | 12/07/2020...
Remove the bushing (7) from the sleeve (8) and wear. Replace the outside scrapers, as and check for wear. If necessary, replace the necessary. bushing. Great Plains | 411-825M | 12/07/2020...
2. Determine the ideal slack: Chain Type Chain Slack Long chains over 36 inch (91 cm) 1/4 in/ft (2.1 cm/m) Vertical short chains 1/4 in/ft (2.1 cm/m) Horizontal short chains 1/2 in/ft (4.2 cm/m) Great Plains | 411-825M | 12/07/2020...
Page 76
36153 36160 Wing Lower Link Arm Inner Pivots Wing Upper Link Arm Outer Pivots Apply grease on each wing unit until grease emerges. Apply grease on each wing unit until grease emerges. 36155 36159 Great Plains | 411-825M | 12/07/2020...
71157 Apply grease to each zerk on each side of each hinge tube unit until grease emerges. 34930 Caster Pivots Apply grease on each zerk on caster pivot spindle until grease emerges. Seasonal 34930 Great Plains | 411-825M | 12/07/2020...
Page 78
PL5200 Planter Table of Contents Index Maintenance Great Plains | 411-825M | 12/07/2020...
3. Is the population on the console Check seed rate charts against transmission sprockets selected. close to the target population? If slightly under or over see “Population and Airbox Troubleshooting” on page 75. Great Plains | 411-825M | 12/07/2020...
If you start or resume planting with an empty seed pool, the delivery flow may be too low to keep the meter supplied. The steps below quickly prime the meter by rebuilding the seed pool. 29744 Great Plains | 411-825M | 12/07/2020...
If rephasing does not create smooth hydraulic movement, and the tractor hydraulic oil reservoir is full, contact your Great Plains dealer to service the hydraulic system. Tangled hydraulic hoses near the In a safe manner, inspect hitch area for tangled hydraulic hitch hoses.
Incorrect speed sensor constant Perform a speed calibration. See console manual. Insufficient oil to the fan, meter Lift planter more gradually. Low population bands or skips pressure too low, seed falling in after turns wrong location Great Plains | 411-825M | 12/07/2020...
Page 83
Open meter door and/or y-tubes. Incorrect seed hose assembly Properly attach y-tube to intended meter. placement Possible air leak Inspect for air leaks from fan to top of meter. Repair or replace, as necessary. Great Plains | 411-825M | 12/07/2020...
7 . Set out a tarp to recover any seed still in the airbox. 8. Loosen the wing nuts (1) on both sides of the airbox, slide the airbox cover (2) upwards to allow TP-75171 Great Plains | 411-825M | 12/07/2020...
Page 85
17 . Remove the airbox shut-off gate (3) and return to storage position. 18. Loosen wing nuts and slide the airbox cover (2) downwards to cover the airbox shut-off gate slot (4) and re-secure wing nuts. Great Plains | 411-825M | 12/07/2020...
Page 86
PL5200 Planter Table of Contents Index Troubleshooting Great Plains | 411-825M | 12/07/2020...
350 to 540 lbs (159 to 245 kg) per row 220 hp (165 kW) Open-Center or Closed-Center, 3 or 4 remotes Minimum Tractor Requirements 2250 psi (155 bar), 25 gal/min (98 liters/min) for fan circuit Quick Attach Hitch Great Plains | 411-825M | 12/07/2020...
Page 88
350 to 540 lbs (159 to 245 kg) per row 260 hp (195 kW) Open-Center or Closed-Center, 3 or 4 remotes Minimum Tractor Requirements 2250 psi (155 bar), 25 gal/min (98 liters/min) for fan circuit Quick Attach Hitch Great Plains | 411-825M | 12/07/2020...
Lift Assist 380/55R-16.5 (503 kPa) (231 N-m) Titan www.titan-intl.com Goodyear www.titan-intl.com Tire Warranty Information Firestone www.firestoneag.com All tires are warranted by the original manufacturer of www.bkt-tires.com/en the tire. Tire warranty information is found in the Great Plains | 411-825M | 12/07/2020...
Direction of chain in motion Ground Drive Range Sprockets: 18T, 19T, 20T, 30T, and 38T Transmission Sprockets: 17T, 19T, 23T, Range 24T, 25T, 26T, 27T, and 28T Upper Drive Sprockets: 18T, 36T, and FIXED Transmission Upper Drive TP-71906 Great Plains | 411-825M | 12/07/2020...
Page 96
PL5200 Planter Table of Contents Index Specifications Great Plains | 411-825M | 12/07/2020...
Ensure safety decals and reflectors are located space to safely complete assembly. correctly and legible. Replace if improperly located or It is the dealer’s responsibility to unload the PL5200 damaged. Refer to “Safety Decals” on page 6. planter. Unload all equipment before beginning ...
Great Plains 8. Slowly lift the planter off of the trailer bed. recommends using a single industrial lift, and does not recommend using a combination of 9.
Make sure machine is secure before working on the machine. A falling machine can cause severe injury or death. Great Plains recommends the planter is hitched to a suitable tractor while installing the lift assist wheel assemblies. All parking stands should be used and the four gauge wheels should be blocked to prevent unintended movement during assembly.
Release shipping zip ties. TP-75113 TP-75114 2. Carefully position the hydraulic cylinder (1) into 6. Repeat steps 1-6 for the right lift assist wheel assembly. place with the rod-end in the lower mount bracket Great Plains | 411-825M | 12/07/2020...
On all planters, the seed monitoring system only counts seed when the planter is lowered and the drive is activated. On hydraulic and electric drive planters, the height switch also enables or disables the drive. Great Plains | 411-825M | 12/07/2020...
TP-75114 Height Switch Electrical Connections The sensor will plug into the extension harness, and the extension harness will plug into the main electrical harness. While making connections Great Plains | 411-825M | 12/07/2020...
6. Tight the nut to the correct torque from the “Torque Value Chart” on page 82. Make sure the disks pivot freely. 7 . Install the spring (10) by connecting the spring between the disks using the small top holes. Great Plains | 411-825M | 12/07/2020...
Page 104
PL5200 Planter Table of Contents Index Option Installation Great Plains | 411-825M | 12/07/2020...
Great Plains reserves the right to make changes in materials or design of the product at any time without notice. The warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct or consequential or contingent to property.
Page 106
26 Foot 2-Section Drill Table of Contents Index Warranty Great Plains | 195-612M | 12/07/2020...
Page 107
PL5200 Planter Cover Table of Contents Index Index hydraulic seed drop brush........66 hose colors ......... 14 seed firmers ........51 air system hose connections ......14 Keeton Seed Firmers ....51 air system clean-out ....62 hydraulic drive .......44 seed flap ..........68 airbox residue clean-out .....62 hydraulic drive hydraulics ....
Page 108
PL5200 Planter Table of Contents Index Great Plains | 411-825M | 12/07/2020...
Need help?
Do you have a question about the PL5200 and is the answer not in the manual?
Questions and answers