Utilimaster Aeromaster 1997 Wiring Manual

1997-2002 aeromaster on ford chasis

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Body
Body
Wiring
Wiring
Manual
Manual
1997–2002 Aeromaster
1997–2002 Aeromaster
on Ford Chassis
on Ford Chassis

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Summary of Contents for Utilimaster Aeromaster 1997

  • Page 1 Body Body Wiring Wiring Manual Manual 1997–2002 Aeromaster 1997–2002 Aeromaster on Ford Chassis on Ford Chassis...
  • Page 2 Read First: Top Tips on Using This Online Manual Browse pages with Bookmarks (hyperlinks) or Thumbnails Bookmarks, at the left of the screen, are hyperlinks to document pages. From any page in this document, you can use bookmarks to jump to any section heading. To jump to a topic by using its bookmark, point to the bookmark name, and when the arrow becomes a pointing hand, click on the name.
  • Page 3: Revision Control

    65906 State Road 19, P.O. Box 585 Wakarusa, Indiana, 46573-0585, U.S.A. This material is confidential and the property of Utilimaster. It is shared with your company for the sole purpose of helping you with the operation of the described equipment.
  • Page 4: Table Of Contents

    More Information ........................7 Download Files ........................... 7 Utilimaster Quick Reference Parts Guide ..................7 Utilimaster Detailed Parts, Service, and Wiring Manuals ..............7 Utilimaster Glossary of Terms ......................7 Contact Utilimaster ..........................7 VIN, Body Serial Number, and Work Order Numbers ..............8 Safety Considerations—Notes, Cautions, and Warnings ............
  • Page 5 8—Cab Dome Light .......................... 25 9—Cargo Lamps ..........................26 Standard ..............................26 Switch on Dash ............................27 Three-Way Switch ............................ 28 10—Wiper System ........................... 29 11—Heater Only System ........................30 Cable Controls ............................30 Electronic Controls ............................ 31 12—HVAC System ........................... 32 Cable Controls ............................
  • Page 6: Introduction

    However, both referred to as the Utilimaster Model Number because of the Utilimaster policy of continual 36. For other vehicles, see the Technical Manuals product improvement, Utilimaster reserves the...
  • Page 7: More Information

    Utilimaster Glossary of Terms If you are not familiar with some of the terminology used in this manual, you can find many Utilimaster and industry associated terms and definitions in the Utilimaster Glossary of Terms—Body Information Guide. Contact Utilimaster...
  • Page 8: Vin, Body Serial Number, And Work Order Numbers

    VIN, Body Serial Number, and Work Order Numbers LA–5 Federal Certification Label The 15-digit Utilimaster Body (or Unit) Serial Number is recorded on the Federal Certification Label. This label is a plastic decal (about 11" long and 2" high) that contains a variety of manufacturing information (including the VIN).
  • Page 9: Safety Considerations-Notes, Cautions, And Warnings

    Safety Considerations—Notes, Cautions, and Warnings WARNING: Connecting unauthorized devices to the vehicle's wiring can potentially cause vehicle malfunction, damage, fire, personal injury, and/or voiding of the warranty. Contact Utilimaster before connecting any devices to the vehicle's wiring other than plugging into a supplied acces- sory outlet (cigarette lighter).
  • Page 10: Reporting Safety Defects

    However, NHTSA Access cannot become involved in individual problems between you, your dealer, or Utilimaster. NOTE: The batteries on most Ford Aeromasters are located under the To contact NHTSA, you may either call the Auto hood.
  • Page 11: Disconnection

    Disconnection 1. Make sure the ignition switch is Off. 2. You may need to plug a memory saver (with 9-volt battery) into the accessory outlet on the dash. (See Illustration BA– 20.) Check your chassis-supplied operation or service information for specific recommendations.
  • Page 12: Wiring Diagrams

    Wiring Diagrams 1—Wire Color Code and Symbol Key Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 13: 2-Circuit Number Identification

    YELLOW LEFT TURN/STOP from those in your vehicle. Because LIGHT GRN W/ BK STRIPE HEADLAMP LOW BEAM Utilimaster LIGHT GRN W/ WT STRIPE RT HEADLAMP LOW BEAM manufactures many RED W/ BLACK STRIPE HEADLAMP HIGH BEAM customized vehicle...
  • Page 14: 3-Connectors

    3—Connectors Standard Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 15 3—Connectors Standard (continued) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 16 3—Connectors Standard (continued) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 17 3—Connectors Standard (continued) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 18 3—Connectors Standard (continued) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 19: 4-Harness Layout (Connector Locations)

    4—Harness Layout (Connector Locations) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 20: 5-Power Distribution

    5—Power Distribution Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 21 5—Power Distribution (continued) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 22 (continued) NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use...
  • Page 23: 6-Grounding System

    6—Grounding System Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 24: 7-Switches

    7—Switches Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 25: 8-Cab Dome Light

    8—Cab Dome Light NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle.
  • Page 26: 9-Cargo Lamps

    9—Cargo Lamps Standard Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 27: Switch On Dash

    9—Cargo Lamps Switch on Dash Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 28: Three-Way Switch

    9—Cargo Lamps Three-Way Switch Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 29: 10-Wiper System

    10—Wiper System Standard and Intermittent Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 30: 11-Heater Only System

    11—Heater Only System Cable Controls Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 31: Electronic Controls

    11—Heater Only System Electronic Controls Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 32: 12-Hvac System

    12—HVAC System Cable Controls Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 33: Electronic Controls

    12—HVAC System Electronic Controls Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 34: 13-Auxiliary Heater

    13—Auxiliary Heater NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use...
  • Page 35: 14-Panel Lights (Hvac Control Panel)

    14—Panel Lights (HVAC Control Panel) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 36: 15-Forward Light Wiring

    15—Forward Light Wiring Without Daytime Running Lights Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 37: Daytime Running Lights (Domestic)

    15—Forward Light Wiring Daytime Running Lights (Domestic) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 38: Daytime Running Lights (Canadian)

    15—Forward Light Wiring Daytime Running Lights (Canadian) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 39: 16-Rear Light Wiring

    16—Rear Light Wiring Standard Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 40: Routed Through Interior

    16—Rear Light Wiring Routed through Interior Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 41: Split Taillights

    16—Rear Light Wiring Split Taillights Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 42: Split Taillights Routed Through Interior

    16—Rear Light Wiring Split Taillights Routed through Interior Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 43: 17-Supplemental High Mount Stop Lamp (Shmsl)

    17—Supplemental High Mount Stop Lamp (SHMSL) Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 44: 18-Clearance Lights

    18—Clearance Lights NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use...
  • Page 45: 19-Roof Wiring

    19—Roof Wiring Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 46: 20-Power Vent

    20—Power Vent Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 47: 21-Stereo System

    21—Stereo System Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 48: 22-Accessory Outlet (Cigarette Lighter)

    NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle. Use this information as a guideline where it applies.
  • Page 49: 23-Dash Fan

    23—Dash Fan Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 50: 24-Door Ajar System

    24—Door Ajar System NOTE: These wiring diagrams are a generic sample. Details in these diagrams may differ from those in your vehicle. Because Utilimaster manufactures many customized vehicle bodies, this manual cannot list and illustrate every possible wiring configuration for every vehicle.
  • Page 51: 25-Heated Mirrors

    25—Heated Mirrors Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 52: 26-Spotlight Or Strobe Light

    26—Spotlight or Strobe Light Aeromaster on Ford Chassis—Body Wiring Manual...
  • Page 53: Index

    10 Heated mirrors 51 Transport Canada 10 Heater. See also HVAC U.S. Department of Transportation 10 Auxiliary 34 Utilimaster System (no A/C) 30, 31 Customer Service 7 HVAC 32, 33. See also Heater Publications department 3 Air conditioning. See HVAC...
  • Page 54 Spotlight 52 Work order 8 Strobe 52 Thermo (A/C) 32, 33 Outlet. See Accessory outlet Utilimaster body parts manuals 7 Utilimaster body serial number 8 Parts guide and manuals 7 Utilimaster Customer Service 7 Phone numbers Utilimaster Glossary of Terms 7...
  • Page 56 Number t Number: : : : : 03102245-WY97EN t Number 03102245-WY97EN 03102245-WY97EN art Number t Number 03102245-WY97EN 03102245-WY97EN Utilimaster Cor Utilimaster Cor Utilimaster Cor Utilimaster Cor Utilimaster Corpor pora a a a a tion, tion, tion, tion, tion, 65906 Sta...

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