AMG-PESCH SAD Operating And Maintenance Manual
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AMG-PESCH SAD Operating And Maintenance Manual

Double piston rotary actuators
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OPERATING AND MAINTENANCE MANUAL
AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS
TYPE SAD (DOUBLE-ACTING)
saved under: P:\QS\__QW_2001\__QMH-Inhalt\QM-Handbücher\QH-100en_Handbuch-SAF_SAF-HP_SAD_SAD-HP-Revision-2.docx
TYPE SAD / SAD-HP DOUBLE-ACTING
TYPE SAF / SAF-HP SINGLE-ACTING
DOUBLE PISTON
ROTARY ACTUATORS
STANDARD VERSION
HIGH PERFORMANCE VERSION (HP)
TYPE SAF (SINGLE-ACTING)
STANDARD VERSION
HIGH PERFORMANCE VERSION (HP)
QH-100en
Revision 2
Page 1 of 2

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  • Page 1 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING DOUBLE PISTON ROTARY ACTUATORS TYPE SAD (DOUBLE-ACTING) STANDARD VERSION HIGH PERFORMANCE VERSION (HP) TYPE SAF (SINGLE-ACTING) STANDARD VERSION...

  • Page 2: Table Of Contents

    The instructions must be available at all times. Always keep a copy of these instructions at the location where the drives are used. Before you start to carry out assembly or maintenance work, you must read through the instructions in full beforehand. If in doubt, contact AMG-Pesch. •...

  • Page 3: Safety Instructions

    Additional documents from the drive manufacturer / the manufacturer of the attached • components must be observed. All work may only be carried out by specialists from AMG-Pesch or appropriately trained • personnel. All work on the drive and the associated attachments may only be carried out in the •...

  • Page 4: Scope Of Application

    Protection against switching on again → Check that there is no voltage Earth plant parts 3. Scope of application These instructions apply to AMG double-piston rotary actuators SAD / SAD-HP (double-acting) and • SAF / SAF-HP (single-acting, with spring return) of sizes 05-50.

  • Page 5: Technical Data

     Control medium • Dried compressed air; other control media only after consultation with AMG-Pesch. Filter the control medium with a mesh size of at least 40 µm (ISO 8573-1, class 5). ≤ 45°C Appropriate measures must be taken for applications ≤ 0 ° C.
  • Page 6 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 5.2. Nameplate • Example Designation Comment Example: BR03C – SAF 43 90° BR03C = Series BR03 replaced by BR16...
  • Page 7 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING Designation Comment Serial no. Serial-no. AMG-Pesch Example: F16-Y-D-46 flange design Interface ISO 5211 with a lead (N = without a lead)
  • Page 8 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING Designation Remarks single-acting VARIANT 01 OPERATING DIRECTION RIGHT VARIANT 01 VARIANT 02 OPERATING DIRECTION RIGHT VARIANT 02 Symbol representation...

  • Page 9: Marking Dir 2014/34/Eu + Eac

    OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 6. Marking DIR 2014/34/EU + EAC • DIR 2014/34/EU Equipment protection level EPL II 2G Ex h IIC DIN EN IEC 60079-0 / DIN EN ISO 80079-36 II 2D Ex h IIIC T80°C Db...

  • Page 10: Design

    050), which considerably increases the mechanical load capacity of the drives. • The SAD / SAF drives have been type tested in accordance with DIN EN 15714-3. Swivel angle • The drives do not have adjustable end stops as standard In terms of design, 90 °...
  • Page 11 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING VARIANT 01 RIGHT • When the inner chamber (connection 2) is ventilated, the switching shaft rotates counterclockwise (OPEN); when the outer chambers (connection 4) is ventilated, it rotates clockwise (CLOSED)..
  • Page 12 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING VARIANT 04 LEFT TRANSVERSE STRUCTURE • When the inner chamber (connection 2) is ventilated, the switching shaft rotates clockwise (OPEN);...
  • Page 13 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING VARIANT 01 RIGHT • When the inner chamber (connection 2) is ventilated, the selector shaft rotates counterclockwise (OPEN) and pretensions the springs. When the inner chamber (port 2) is vented or the control pressure fails, the tensioned springs turn the selector shaft clockwise (CLOSED).
  • Page 14 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING VARIANT 03 LEFT • When the inner chamber (connection 2) is ventilated, the switching shaft rotates clockwise (OPEN) and pretensions the springs. When the inner chamber (port 2) is vented or the control pressure fails, the tensioned springs turn the selector shaft counterclockwise (CLOSED).
  • Page 15 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 7.2.3. HP (High Performance) • Difference between standard and high performance Standard High Performance • Additional guide bush (304) •...
  • Page 16 AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 7.4. Exploded view • Items marked in yellow differ between SAD / SAF and SAD-HP / SAF-HP Page 16 of 17 saved under: P:\QS\__QW_2001\__QMH-Inhalt\QM-Handbücher\QH-100en_Handbuch-SAF_SAF-HP_SAD_SAD-HP-Revision-2.docx...
  • Page 17 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 7.4.1. PARTS LIST / SPARE PARTS SAD / SAF QUANTITY DESIGNATION MATERIAL Housing Aluminium, anodized Flat cover Aluminium, coated...
  • Page 18 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 7.5. Interfaces / connections 7.5.1. Air supply AMG double-piston rotary actuators have the NAMUR interface as standard for direct flange- •...
  • Page 19 Centring ring → • Standard version Octagonal mount Centring ring optional • Double flange design according to ISO 5211 up to size 42 • • Connection option for AMG-PESCH stroke limiter module Page 19 of 20 saved under: P:\QS\__QW_2001\__QMH-Inhalt\QM-Handbücher\QH-100en_Handbuch-SAF_SAF-HP_SAD_SAD-HP-Revision-2.docx...
  • Page 20 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 7.6. Manual operation • There is the option of installing an emergency manual gearbox between the drive and the valve.

  • Page 21: Storage

    OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING External stroke limiter • Optionally, the drives can be equipped with an outer stroke limiter in the cover to set the outer end position.

  • Page 22: Transport

    OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 9. Transport All additional documents from the valve manufacturer / drive manufacturer and all components • included in the scope of delivery must be observed The centre of gravity and weight must be observed during transport •...

  • Page 23: Assembly

    Positioner Feedback unit Bracket Bracket acc. to VDI/VDE 3845-1 acc. to VDI/VDE 3845-1 Mounting a sensor Mounting a position indicator Sensor Position indicator The components / assemblies listed are available directly from AMG-Pesch Page 23 of 24 saved under: P:\QS\__QW_2001\__QMH-Inhalt\QM-Handbücher\QH-100en_Handbuch-SAF_SAF-HP_SAD_SAD-HP-Revision-2.docx...
  • Page 24 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 10.3. Mounting a valve • The connection to valves is usually made using a bracket and adapter (coupling) in accordance with DIN EN 15081.
  • Page 25 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 10.5. Assembly of drive 10.5.1. Type SAD/SAD-HP (double-acting) • section 7.4. Exploded view. The bearing points, the running surface in the housing, all built-in parts, sealing elements and the teeth •...
  • Page 26 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING o Check the pinion position (040) with the piston retracted; see also document QH-101dt_Varianten-SAD_SAD STANDARD TRANSVERSE STRUCTURE → If the pinion position is not exact!!! → Dismantle the pinion and reinsert it.
  • Page 27 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 10.5.2. Type SAF/SAF-HP (single-acting) • section 7.4. Exploded view. • Bearing points, running surfaces in the housing, all installation parts, sealing elements, spring assemblies, toothing must be greased before assembly.

  • Page 28: Commissioning

    OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING Tighten cover screws (500) "crosswise"; carry out this work completely on one cover side at a time. Tightening torques ...

  • Page 29: Maintenance / Service Life

    Attention!!! Safety instructions must be observed. Removal of drive Check Function  Smooth running  → for double-acting actuators SAD with test pressure p =0,3bar → for single-acting actuators SAF depending on the number of springs n [bar] 0,8-1,4 1,1-1,7 1,3-2,1...

  • Page 30: Sis (Safety Instrumented System)

    TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 13. SIS (Safety Instrumented System) • Approval according to SIL only applies to SAD/SAF with swivel range up to 90°!!!! 13.1. Terms and abbreviations GERMAN ENGLISH Sicherheits-Integritätslevel Safety Integrity Level...
  • Page 31 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 13.3. Safety function • The safety function consists of taking up the desired position of the drive on demand in order to shut off or release a volume flow accordingly.
  • Page 32 OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 13.7. FMEDA • Verification of failure rates Failure rates at component level in low demand mode Safety functions ...

  • Page 33: Faults

    OPERATING AND MAINTENANCE MANUAL QH-100en AMG-Pesch DOUBLE PISTON ROTARY ACTUATORS TYPE SAD / SAD-HP DOUBLE-ACTING Revision 2 TYPE SAF / SAF-HP SINGLE-ACTING 14. Faults 14.1. Contact AMG-Pesch GmbH • Adam-Riese-Straße 1 50996 Cologne Germany Telephone: +49 (0) 22 36 - 89 16 – 0 Fax: +49 (0) 22 36 - 89 16 –...

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Sad-hpSafSaf-hp

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