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AMG-PESCH SADT 45-60 Series Installation And Maintenance Instructions Manual

AMG-PESCH SADT 45-60 Series Installation And Maintenance Instructions Manual

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AMG-PESCH GmbH
Installation and Maintenance Instructions
Type SADT / SADF / SAF 45-60, 50-70
Contents
1.0 Introduction
1.1 Application area
1.2 Requirements for the usage acc. to regulations
1.3 Safety instructions for user
1.4 Labelling of the actuators
1.5 Certification acc. to ATEX (2014/34/EU)
1.6 Transport
1.7 Storage
2.0 Installation and commissioning
2.1 Air connection type SADT / SADF / SAF (standard version)
2.2 Mounting actuator - control valve
2.3 Mounting actuator - positioner or sensor slot
2.4 Mounting actuator - valve
2.5 Commissioning
3.0 Design and function
3.1 Type SADT / SADF (double-acting)
3.2 Type SAF (single-acting, with spring-return)
3.3 Direction of rotation
3.4 Parts list
4.0 Disassembly and assembly of the actuators
4.1 Lubrication grease and quantities
4.2 Type SADT
4.3 Type SADF / SAF
4.4 Reversal of the direction of rotation
4.5 Functional testing of the actuators
5.0 Period of maintenance and inspection
6.0 Liability and warranty
7.0 Technical data
1.0 Introduction
This installation and maintenance instruction contains very important indications, to assemble, to
maintain and operate correctly and securely the actuator. Respecting those guidelines will help you to
avoid danger, to reduce repair charges and downtime and will also enhance the reliability and
durability of the actuators. The installation and maintenance instruction has to be read and applied by
every person, who is in charge to work with the actuators. The installation and maintenance instruction
has to be disposal in every time for the working personal and for the employees, who are in charge to
maintain and repair the actuators. Keep one copy of the installation and maintenance instruction
always in the operating area of the actuators. Before starting any assembly- or maintenance working
actions, you have to read the installation and maintenance instruction completely. In case of doubt
please contact AMG-Pesch. Any technical changes and additions of description / instruction are
reserved.
Before any installation, commissioning and maintenance of the actuators, this
installation and maintenance instruction has to be read and the including safety
instructions have to be respected.
1.1 Application area
This installation and maintenance instruction is valid for AMG double piston rotary actuators in the
sizes of 45-60 and 50-70 in the series SADT (double acting with tandem pistons) and SADF (double
acting with spring storage) and SAF (single acting with spring return).
SADT/SADF/SAF/2015/ EN / 01
AMG-PESCH GmbH
Adam-Riese-Straße 1
D - 50996 Cologne
Germany
Phone: +49-(0)2236-8916-0
Fax: +49-(0)2236-8916-73
Email:
info@amg-pesch.com
Homepage:
www.amg-pesch.com
Page 1/14

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Summary of Contents for AMG-PESCH SADT 45-60 Series

  • Page 1 Before starting any assembly- or maintenance working actions, you have to read the installation and maintenance instruction completely. In case of doubt please contact AMG-Pesch. Any technical changes and additions of description / instruction are reserved.
  • Page 2 Without respecting the advice contained in these instructions dangers can appear and lead to the ineffectiveness of the guarantee and liability of AMG-PESCH.  The actuators are to be pursued only in flawless, functional state ...
  • Page 3 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com  The actuators may be linked up to the control, served and maintained only by skilled and trained ...
  • Page 4 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com 1.5 Certification acc. to ATEX (2014/34/EU) The actuators are applicable in plants, witch they succumb to device group II category 2 acc. to Directive 2014/34/EU.
  • Page 5 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com Shipping screws: These may only be used for transport of the actuator NOT for transporting of the complete motorized unit.
  • Page 6 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com SADF function: double acting, SADF function: double acting SADF function: double acting...
  • Page 7 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com Make sure that by operating the actuators no dangerous movements are initiated.
  • Page 8: Parts List

    AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com 3.3 Parts list Pos. Pcs. Designation Materials Piston Aluminium...
  • Page 9 AMG-High temperature grease / Syntheso glep 1 -25°C to +100°C Low temperature -40°C to +60°C AMG- Low temperature grease / Isoflex Topas NB52 For deviating operating conditions please take contact with AMG-Pesch. Defined grease quantity Size Grease qty. [g] 45-60...
  • Page 10 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com 4.2 Type SADT 4.2.1 Disassembly of the actuators type SADT 1.
  • Page 11 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com 3. Should by loosen of the cover screws (18) for a way of 4-5 mm, the spring tension does not subside, interrupt the process.
  • Page 12 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com Table 4.1 Size Thread Torque [Nm] 45-60 50-70 Table 4.2 4.4 Reversal of the direction of rotation...
  • Page 13 AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com To eliminate this risk to persons and to objects in close proximity, the functional test must be performed as follows: 1.
  • Page 14: Installation And Maintenance Instructions

    AMG-PESCH GmbH AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany Installation and Maintenance Instructions Phone: +49-(0)2236-8916-0 Fax: +49-(0)2236-8916-73 Type SADT / SADF / SAF 45-60, 50-70 Email: info@amg-pesch.com Homepage: www.amg-pesch.com AMG-PESCH GmbH Adam-Riese-Straße 1 D - 50996 Cologne Germany...