Vetter LD 50/30 Operating Instructions Manual

Leak sealers
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Emergency Pneumatics.
Operating Instructions
VETTER Leak Sealers
Article No. 9987033904 | © Vetter GmbH I 01/19 I Changes and errors excepted.

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Summary of Contents for Vetter LD 50/30

  • Page 1 Emergency Pneumatics. Operating Instructions VETTER Leak Sealers Article No. 9987033904 | © Vetter GmbH I 01/19 I Changes and errors excepted.
  • Page 2: Table Of Contents

    7. Vetter Leak Sealing Bags ........
  • Page 3 8. Vetter Mini-Leak Sealing Bags ........
  • Page 4: Introduction

    Introduction The precondition for the safe use and the defect-free operation of Vetter Leaking Seals is the knowledge and the observance of this operating manual as well as the safety instructions. DIN 7716 is to be adhered to in cases of long-term storage.
  • Page 5: Correct Handling And Usage

    9 Compliance to the periods for maintenance and care contai- ned in the Chapter “Maintenance and Care”. Safety instructions The use of Vetter Leak Sealers is made under the precondition that there is a knowledge of this application and that the operating instructions are observed.
  • Page 6: Information Concerning The Dangers

    Danger of explosion! If there are inflammable liquid or gas leaks it is imperative that sparks be avoided by fixtures and fittings. Vetter Leak Sealers must only be filled when in the correctly ten- sioned condition. Only fill the leak sealers until the leak is sealed (max.
  • Page 7: Operation Of The Leak Sealers

    To do this, refer to Chapter 4.3 “Handling the tension rat- chet”. Leak sealing bag 9 Step 1 Connect the leak sealing bag LD 50/30 S 1.5 bar with guide slots to the inflation hose. Inflation hose 9 Step 2 Connect the inflation hose to the controller.
  • Page 8: Operation Of The Controller, Inflation Hose And Other Sources Of Compressed Air

    Vetter Leak Sealers Compressed air bottle Operation of the controller, inflation hose and other sources of compressed air Observe the maximum input pressures of the controllers for the various pressures (refer to the table below). Maximum input pressure of Applied pressure the controller 0.5 bar...
  • Page 9: Operation With Hand Pump And Foot Air Pump

    Truck tyre valve Used for inflating with a normal hand pump or foot pump. Truck tyre valve connection For tapping off air from the spare tyre. Adapter for construction site compressor Adapter for portable compressor Air supply hose, 10 m with blocking valve The air supply hose with blocking valve can be used as an extensi- on between air source and the controller.
  • Page 10: Application Of Leak Sealers

    Vetter Leak Sealers Application of Leak Sealers This chapter gives you information about how Vetter leak sealers are used. When using leak sealers, observe the safety instructions in Chapter 2 as well as the perti- nent regulations for work protection and safety, accident prevention regulations (e.g.
  • Page 11 In doing this you avoid damage to the leak sealers as well as unintended escape of dangerous liquids and gases. The Vetter Leak Sealing Bags LD 50/30 come in two different versi- ons each having different tensioning possibilities available.
  • Page 12: Handling The Tension Ratchet

    The slot shaft is now no longer locked. The belt can now be un- coiled and taken out. The tie-down straps used in the Vetter systems do not have any specifications on the standard manual force (SHF) and standard tension force (STF) because here they are only being used as strap- ping lashes and not for lashing down the load (load restraints).
  • Page 13: Maintenance And Care

    Maintenance and care This chapter gives information about care of Vetter leak sealers and which maintenance intervals are to be observed. Maintenance intervals A function test of the safety valve must only be carried out wit- hout the leak sealers. Over-pressure area! A function test of the safety valve with leak sealers can cause leak sealers to burst.
  • Page 14: Safety Valve Blow-Through

    Vetter Leak Sealers Safety valve blow-through If a safety valve blows too early due to foreign body penetration, open the blowing device (2) by turning counter-clockwise and blow through. If the foreign body is not removed by doing this, then the comple- te upper part of the valve is to be unscrewed 9 To do this, place the pipe pliers at the height (1).
  • Page 15: Vetter High Pressure Leak Sealing System

    Vetter High Pressure Leak Sealing System Description The high pressure leak sealing system consists of one or three sealing hoses, depending on the version. This is intended for sealing T-pieces, pipe bends or problematic connection supports. Additional sealing plates made of different materials (NBR, EPDM, glass fibre reinforced plastic) produce a higher resistance.
  • Page 16: Operation Instructions

    Vetter Leak Sealers Operation instructions 9 Select the sealing hose most suitable for the leak, respectively lay a sealing plate (EODM, NBR, glass fibre reinforced plastic) underneath. 9 Entwine the pipe to be sealed so that the first point of the sealing hose completely covers the leak position.
  • Page 17: Technical Data High Pressure Leak Sealing System

    Technical data High Pressure Leak Sealing System Sealing hose Sealing hose Sealing hose 1,500 mm 2,500 mm 3,500 mm Art. No. 1500015901 1500016001 1500016101 Max. operating pressure Liter 11.1 20.0 27.9 Air requirement at 14 bar cu. ft. °C -30/+80 -30/+80 -30/+80 Temperature...
  • Page 18: Vetter Leak Sealing Bags

    The leak sealing bag LD 50/30 S 12 bar must not be used on plastic containers. Plastic containers can be pressed in and damaged. The leak sealing bag LD 50/30 S 12 bar is only to be used on metal containers which permit loading of 10 kg/m2.
  • Page 19: Leak Sealing Bag Ld 110/60 S Xl 1.5 Bar With Belt Guiding

    Leak Sealing Bag LD 110/60 S XL 1.5 bar with belt guiding slots The Vetter Leak Sealing Bag LD 110/60 S XL 1.5 bar is intended for sealing large leaks. The tension belts are extremely tear resistant. 9 Connect the inflation hose to the connection coupling of the leak sealing bag and to the output nipple of the controller.
  • Page 20: Technical Data Leak Sealing Bags

    Weight of indivi- dual bag, approx. 15.2 31.7 Weight of set, approx. 69.9 LD 50/30 S 12 bar LD 110/60 S XL DLD 50/30 Art. No. 1500011402 1500014500 1500006001 61.5 x 30 x 2 110 x 60 x 2...
  • Page 21: Vetter Mini-Leak Sealing Bags

    Vetter Mini-Leak Sealing Bags Description The mini leak sealing bags can be used for sealing leaks on small containers, pipes, hooped drums and on containers having dia- meters from 10 cm to 90 cm. The metal-free tension belts have Velcro connections enabling fast attachment and tensioning of the mini-leak sealing bags.
  • Page 22: Technical Data Of The Mini-Leak Sealing Bags

    Vetter Leak Sealers Technical data of the Mini-Leak Sealing Bags LDK 10/10 LDK 10/25 LDK 20/20 Art. No. 1500008300 1500008500 1500008600 15 x 15 x 1.2* 5 x 31 x 1.2* 25 x 25 x 1.2* Size (L x W x H) inch 6 x 6 x 0.5...
  • Page 23: Vetter Flange Draining Bag

    Vetter Flange Draining Bag Description The flange draining bag is used in all areas where it is not possible to seal a leak using the normal leak sealing bag. Using the gas and liquid sealed zip connection the flange draining bag can be quickly closed.
  • Page 24: Technical Data Of The Flange Drainage Bags

    Vetter Leak Sealers Technical data of the flange drainage bags DN 50 DN 80 DN 100 Art. No. 1500006600 1500019200 1500023400 Ø 21 Ø 21 Ø 25 External size inch Ø 8.3 Ø 8.3 Ø 9.8 Length inch Maximum opera- ting pressure 21.75...
  • Page 25: Vetter Vacuum Leak Draining Bag

    9 Therefore take care of a suffcient and permanent air supply. 9 It is therefore necessary to use the Vetter adapter 12 bar (Art. No. 1600015400) for operation with compressed air bottles.
  • Page 26 Vetter Leak Sealers 9 The vacuum leak sealing bag must only be used with tested, original Vetter fittings. 9 The following information only relates to application of com- pressed air coming from the compressed air bottle 200 bar or 300 bar.
  • Page 27: After Operation

    A leak in a container or tank is a weak point. Therefore avoid any additional damage by filling the leak sealer so that no more liquid or gas escapes. This can be the case at a point lower than the ma- ximum permissible operating pressure.
  • Page 28: Technical Data Of Vacuum Leak Draining Bag

    Kit for leak sealing lance with foot air pump With the Vetter leak sealing lance, cracks (15 - 60 mm long) and holes (30 - 90 mm diameter) on storage containers, tank trucks and tank wagons can be quickly sealed by one person. There are wedge bags and cone bags available for this purpose.
  • Page 29: Application Instructions

    9 From a safe distance, inflate the bag using the foot air pump until the leak is sealed and no liquid escapes. 9 After inflation, close the leak sealing lance with the blocking valve. 11.1 Application instructions Inflation with the foot air pump 9 Press the nipple of the foot air pump connection hose into the lance coupling until you feel it lock in.
  • Page 30: Technical Data Of The Leak Sealing Lance

    Vetter Leak Sealers Foot air pump with safety valve 9 Sharp-edged leak openings could cause damage to the wedge bags and cone bags. After use 9 After using the wedge bag or cone bag deflate via the blow-out device of the safety valve on the foot air pump.
  • Page 31: Vetter Leak Sealing Bandages

    Vetter Leak Sealing Bandages Suddenly occurring pipe defects can be quickly sealed using the Vetter Leak Sealing bandages. The bandages seal leaks on pipes and round containers having a diameter of 5 – 48 cm. Long cracks can also be sealed by positio- ning the bandages lengthways and securing them with square- shaped timber and a ratchet belt.
  • Page 32: Vetter Pipe Sealing Sleeves

    Vetter Leak Sealers Vetter Pipe Sealing Sleeves Description With the Vetter pipe sealing sleeves small cracks and holes in pipelines (diameter ½“ to 4“) can be quickly sealed mechanically with a maximum counter-pressure of 16 bar. 9 Place the inside sealing next to the leak.
  • Page 33: Vetter Sealing Paste

    Vetter Sealing Paste 14.1 Description Use the leak sealing paste to quickly and reliably seal difficult to access leaks on even the smallest valve collars and flanges in pipe- line systems and vessels such as drums and containers. This paste is a general-purpose product for immediately sealing leaks with fluid chemicals and is ideal for temporary immediate measures.
  • Page 34: Vetter Gully Sealing Bags

    Vetter Gully Sealing Bags 15.1 Vetter Universal Gully Sealing Bags With the Vetter Gully Sealing Bags outlets in road gullies can be quickly sealed when liquids dangerous for the environment thre- aten to flow into the sewer network. A guiding rod enables accu- rate positioning of the sealing bag.
  • Page 35: Compact Gully Sealing Bags

    15.2 Compact Gully Sealing Bags Sewer channel inlets can be quickly sealed with the Vetter Com- pact Sealing Bag when liquids dangerous for the environment th- reaten to flow into the sewer network. 9 Firstly remove the cover of the gully and then withdraw the dirt collection filter which may be situated underneath.
  • Page 36: Technical Data Gully Sealing Bags

    Vetter Leak Sealers 15.3 Technical data Gully Sealing Bags Universal Universal Compact Compact Gully Leak Gully Leak Gully Leak Gully Leak Sealing Bag Sealing Bag Sealing Bag Sealing Bag 10-15 15-30 30-50 50-80 Art. No. 1470000200 1470001300 1460000101 1460001400 10 - 15...
  • Page 37: List For Temperature Resistances And Materials

    List for temperature resistances and materials 16.1 Material list Products Material Base material Production Flange drainage bag Hot vulcanised Leak sealing bandages Nylon cord Hot vulcanised Leak sealing bags Nylon cord/Aramid Hot vulcanised Leak sealing lance Nylon cord Hot vulcanised Mini-leak sealing bag Nylon cord Hot vulcanised...
  • Page 38: Resistance Chart

    Vetter Leak Sealers 16.3 Resistance chart Material Description of material EPDM Acetone Acetylene Alum watery n.d. Aluminum chloride Aniline n.d. n.d. ASTM-Oil 1 n.d. Petrol n.d. Benzene Boric acid n.d. Bromine (moist) Butyric acid n.d. n.d. Chlorine gas (moist) n.d.
  • Page 39 Tel.: +49 (0) 22 52 / 30 08-0 D-53909 Zülpich Fax: +49 (0) 22 52 / 30 08-590 Germany Mail: vetter.rescue@idexcorp.com www.vetter.de Article No. 9987033904 | © Vetter GmbH I 01/19 I Changes and errors excepted. | Made in Germany...

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