Guarantee and liability 1.12 Copyright 2 Basic safety instructions 3 Overview 4 Commissioning 5 Notes 6 Setup TC24IO Connecting to the HST-Tool-Manager Network settings 6.2.1 Network settings for integration into an existing Wi-Fi network Process controls Webinterface 7 Tool configuration...
Page 3
9 Technical data 10 EC declaration of conformity - 3 -...
Page 4
Disposal Power devices, accessories and packaging must be disposed of at an environmentally- compatible recycling facility. Power devices do not go into the household trash. Only for EU countries: Directive 2012/19/EU: Defective power devices must be collected separately and disposed of at an environ- mentally-compatible recycling facility.
1 Operating principles Dear customers, thank you for choosing a HS-Technik GmbH product. This quality product „Made in Germany“ fulfils the highest requirements with regard to performance, quality and accuracy. When used correctly the product will undoubtedly perform very well for many years.
In addition to this operating instructions the applicable regulations on accident prevention and environmental protection should be observed. NOTE After reading, keep the operating instructions in a place accessible to every operator. If you have any further questions, please feel free to contact us. Signs and symbols used The following signs and symbols will be used in this manual, or on the product: Symbol...
Structure of the warnings The warnings are structured as follows: DANGER Indicates an immediate dangerous situation that can lead to serious or even deadly injuries and/or that could seriously damage or even destroy the device. WARNING Indicates a potentially dangerous situation that can lead to serious injuries and/or damage to the device.
• following all indications of the operating instructions and • observance of inspection and maintenance works. Any other use or use beyond that is considered improper use. HS-Technik GmbH is not liable for any damage resulting from this. Improper use DANGER The use of this device for other purposes is not permitted.
Duties of personnel Prior to its use all people who work with this device are obligated to inform themselves of the applicable workplace safety and accident prevention regulations for this device and to observe them. 1.10 Training of personnel Only trained and instructed personnel should work with this device. The responsibilities of the personnel must be clearly defined.
These operating instructions are intended solely for the operator and its personnel. They contain guidelines and information which may not be fully, or partially • reproduced • distributed or • otherwise shared. The copyright of these operating instructions is retained by HS-Technik GmbH. Manufacturer’s address: Im Martelacker 12 D-79588 Efringen-Kirchen Telephone:...
2 Basic safety instructions DANGER Read all the safety information, instructions, illustrations and technical data which is provided with this device. Failure to follow the instructions below may result in electric shock, fire and/or serious injury. WARNING This device was manufactured in according with current state-of-the-art technology and recognised technological safety guidelines.
TC24IO when a telegram is sent again. • Error status „OUT3“ is set when telegrams to the tool are not answered with „OK“, e. g. at the hardware initialization (PowerRiv). Here, the TC24IO Enable telegram is answered with „HW“. - 15 -...
6 Setup TC24IO Connecting to the HST-Tool-Manager • Connect mini USB to Laptop/PC • Start HST Tool Manager • To start the readout, press the „Read“ button • Open the settings menu by pressing the „Settings“ button - 16 -...
Network settings • Define SSID and network key • Set IP address of the TCs with port number • Set up subnet mask • A standard gateway is not required everything is „0“ → • Save changes in the TC by pressing the „Apply changes“ button - 17 -...
• Set the standard gateway (IP address of the access point) • Save changes in TC with the „Apply changes“ button * Please note that the TC24IO only supports 2.4GHz Wi-Fi. Integration into a 5GHz Wi-Fi is not possible. - 18 -...
Process controls • Select the Process controls tab • Select tool type • Program no.: Select program with which the tool should work. To start a process, „101“ must be selected for the PowerRiv and NutBee series riveting tools. For screwdriving tools of the TorqBee series, the number of the desired sequence + 1000 must be selected e.g.
Page 20
Release mode Value Designation Description Never Not possible to release Release only possible after NOK OK & NOK Release after OK and NOK possible Off program Settings correspond to the program of the tool (selection only possible via web interface) 1.OK Release until 1.OK possible NOK-behaviour...
Webinterface • Set login name and password • By default, the login name and password are always set to „admin“ • Set desired auto logout time - 21 -...
• Modify the following settings on the Wi-Fi tab - Type of authentication: WPA / WPA2 - SSID: Apply settings from the TC24IO - Network key: Apply settings from the TC24IO - Region: automatic - Band: Select 2.4 GHz - Transmission power: select according to the desired range...
Ipv4 • Switch to the IPv4 tab • Apply settings for the server IP address, port (lower) and subnet mask from the tool controller • Adapt own IP address and port range to the TC - 23 -...
Telegrams • Switch to tab telegrams • Next to send telegram select TG1 • TG-Block-PR must be activated • Send ALL OK / NOK must be activated 8 Configuration telegrams - 24 -...
8 Web interface Tool status • Connect PC, tablet, smartphone to the Wi-Fi (SSID/network key) defined in the TC • Open browser and query the TC’s IP address • Color-coded indicators under „Tool status“ show the TC’s server status and the connection to the tool (Red –...
Login • On the login tab, users can log in to the web interface via the defined user settings. • Default settings: User: admin, Password: admin - 26 -...
• Call up the webinterface tab Net Setup and change to tab Test EA • Activate test mode via boxes and switch outputs • Check the status LEDs on the TC24IO and TM • Call Alternative Rider Test EAs in TM and with Web Interface...
Page 29
9 Technical data General information Property Description Function/comment Dimensions (L × W × H) 91 × 72 × 62 mm Weight 200 g Fastening DIN-profile rail, 35 mm EN 50022 Protection category IP20 Protection class Protective low voltage Operating temperature 0°C ≤ T ≤ 55°C Relative humidity 20 % ≤ φ ≤ 60 %...
Page 30
If the device or its accessories/attachments are modified without our authorization, this declaration will be null and void. Description of the device: Controller Type description: TC24IO Manufacturer: HS-Technik GmbH Im Martelacker 12 D-79588 Efringen-Kirchen Directives:...
Need help?
Do you have a question about the TC24IO and is the answer not in the manual?
Questions and answers