Huvema HU 200K Manual
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Huvema HU 200K Manual

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HU 200K

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  • Page 1 HU 200K...

  • Page 2: Table Of Contents

    CONTENT 1. SAFETY INSTRUCTION 1-1.SAFETY RULES FOR ALL TOOLS 1-2 ADDITIONAL SAFETY RULES FOR SLOTTERS 2. SPECIFICATION 3. FEATURE 4. LIFTING AND INSTALLATION 5. LUBRICATION 6. ATTENTION PRIOR MACHINE OPERATIONS 7. HOW TO OPERATE THE MACHINE 8. HOW TO OPERATE THE ROTARY TABLE 9.

  • Page 3: Safety Instruction

    WARING: FAILURE TO FOLLOW THESE RULES MAY CAUSE RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or personal injury to the operator may result.
  • Page 4 (5) KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. (6) DON’T USE IN DANGEROUS ENVIR ONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted. (7) KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
  • Page 5 (15) MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating accessories. (16) DISCONNECT TOOL before servicing and when changing accessories such as blades, bits, cutters etc. (17) USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended.

  • Page 6: Additional Safety Rules For Slotters

    (24) MAKE SURE TOOL IS DISCOUNNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected. 1-2. ADDITIONAL SAFETY RULES FOR SLOTTER (1) BE SURE cutting tool is securely locked in the chuck. (2) BE SURE chuck key is removed from the chuck before turning on power.

  • Page 7: Specification

    2. SPECIFICATIONS: 1. Index Ratio……………………………………….1:80 2. Stroke…………………………………………….200MM 3. Table Size………………………………………...400MM 4. Traverse Travel…………………………………...300MM 5. Longitudinal Travel……………………………….260MM 6. Velocity of Main Spindle …………………… L:26,31,36,46 H:53-62-73-93 7. Distance between Planning Head & table surface….300MM 8. Electric Motor……………………………………..2HP-3PH-6P 9. Machine Weight (Approx.)………………………...900KGS 10. Packing size… …...
  • Page 8 FOUNDATION FRONT...
  • Page 9 MFEATURES: 1. The unit is a precision slotter. It may be easily installed and operated therefore, it is used multi-purposefully for the cuttings of key seat, square seat, square cotton seat, internal & external contact geat, etc.. 2. The velocity of the main spindle is divided into 4 stages and the top speed reaches as high as 132R.P.M.
  • Page 10 3. UNIT AND INSTALLATION 4-1. TRANSPORT INSTRUCTION AND SAFETY: (1) For the safety transport of the machine. The lifting hooks ( ∮ 33MM ) is provided with each machine. And the hool on the machine top are pre-installated ex work for this purpose. (2) Use belts or tables going through hooks as shown in ligure to transport the machine.

  • Page 11: Lubrication

    4. LUBRICATION: 5.1 Sliding surface of planning head 1) Lubrication Method: Remove the lid of the glass oil cup before injecting oil. 2) Lubricant oil head: China petroleum co., R68 3) Period of Lubrication: Lubrication is made constantly according to machine operations. 5.2 For other tiny oiling holes: 1) Lubrication Method: Simply by direct injection of oil.

  • Page 12: Attention Prior Machine Operations

    5. Attentions prior machine operations: As soon as the machine is securely installed. the antirust grease will be cleaned off together with the unclean elements. An overall Lubrication must be performed as instructed in Chapter IV. 1. Inspect if the planning head is adjusted to the distance distred and the lever is properly locked.
  • Page 13 Preliminary Work Before start slotting process Before start slotting edit, operator need to do following work: ①. install the workpiece well ②. Install slotting tool well ③. Adjust suitable stroke length ④. Adjust the suitable slotting top point and bottom point range ⑤.
  • Page 14 How to adjust the stroke length 一、 The stroke length means the distance between Ram at top point (Dt) and Ram at bottom point (Db). (Stroke = Dt - Db) 二、 The stroke is adjustable, Each model minimum stroke and maximum stroke are as following table Stroke...
  • Page 15 5. The adjust stroke procedure is (1) Open the side cover (as photo X) (2) Set operation mould at MPG mold or JOG mold (Manual mold) (3) Use Ram JOG Button to turn the front linking rod driving wheel to let the adjusting screw at door direction.
  • Page 16 6. How to adjust the slotting top point and bottom point range After adjust the suitable stroke length, operator need to adjust the top point/ button point running range according to workpiece, clamping device and slotting bar conditions. Procedure: 1) Loose the Hexagon clamping nut A in the front of ram (Photo A) 2) Turn the square Bolt B (Photo B) to move the clamping block higher or lower to adjust the slotting top and bottom point, usually operator can switch speed to 0 which locate at backword of speed 1, the speed 0 mean “disengage”, then operator can move...
  • Page 17 ▲ ▲ Photo C Photo D ◄ Photo C.D...
  • Page 18 7. Traverse travel manual feed of table: For each turn of the left handwheel, the table feed range is 4mm (0.2”) and each scale of the micro indicator ring is 0.02mm (0.001”). 8. Manual longitudinal Feed: For each turn of the handwheel of the ahead & behind, the table, feed range is 4mm (0.2”) and each scale of the micro indicator ring is 0.02mm (0.001”).

  • Page 19: How To Operate The Rotary Table

    7. HOW TO OPERATE ROTARY TABLE TURNTABLE LOCKING AND UNLOCKING LOCKING THE URNTABLE Must lock the turntable before starting cut Rotate both right and lefts locking handles 26 clockwise. The clamps 24 will hold fixedlx the turntable. UNLOCKING THE TURNTABLE Unlock the turntable when the Swivel both right and left locking handles counter clockwise.
  • Page 20 WORM GEAR ENGAGEMENT & DISENGEMENT DISENGAGEMENT Direct rotating the turntable by hand is performed by first disengaging the worm shaft from the worm wheel by means of an eccentric device. Loosen the set screw 31 of the eccentric housing and rotate the eccentric housing by the lever 27 clockwise until the seitch finger touches the stop bin on the cover.
  • Page 21 INDEXING First, the worm attached to the handle must be engaged woth the worm wheel on the turnable spindle. Since gear ratio is 80:1, the complete turn of the handle will cause the turntable spindle and the work to rotate 1/80 of a turn. Similarly, 80 turns of the handle will revolve the one turn.
  • Page 22 If however, it was necessary to cut six flutes, the indexing would be 80/6 = 13-1/3 turns. 13 complete turns are easily made, however, the 1/3 of a turn involves the use of the index plate and the sector arms. Remove the handle from the worm shaft and mount the proper index plate, sector arms, and index crank.
  • Page 23 2-18/21 1-4/16 2-22/29 1-9/39 2-12/18 1-7/33 2-18/31 2-8/16 1-3/17 2-14/33 2-6/17 1-3/21 2-6/21 2-4/18 1-9/18 2-6/37 2-2/19 1-3/37 2-2/39 1-1/15 1-1/19 1-39/41 1-19/21 1-1/39 1-37/43 1-27/33 1-14/18 1-17/23 40/41 1-33/47 1-10/15 20/21 1-31/49 16/17 1-9/15 40/43 1-21/39 30/33 1-13/27 16/18 1-15/33 1-9/21 20/23...
  • Page 24 PROCEDURE FOR SECTOR ARMS SETTING In aforesaid case of cutting six flutes, it is natural that indexing should process with the interval of 5 holes circle. The operator has to count 5 holes interval one by one. Sector arms are designed to avoid such a trouble. The procedure for sector arms setting would be as follows: 1.
  • Page 25 EXAMPLE: The indexing for 9 divisions = 8 complete turns plus 16 holes on a 18-hole circle. The indexing plate D providing the required 18-hole circle would be mounted on the worm shaft. Adjust and set the index pin into any hole on the 18-hole circle. Place the narrow edge of the left arm against the index pin.

  • Page 26: Maintenance

    9. MAINTENANCE 9-1 DAILY CHECKING In order to quaratee trouble-free, long use of the machine, it is very important to elaborately check each part of the machine periodically. If and trouble or checking. Be sure to immediately remedy it. The daily checking and maintenance schedule that should be at leaste performed before starting daily work is shown below.
  • Page 27 (B) After staring machine (1) Check if unusal sound occurs -Visually check or touch (2) Check that lubricating oil is satisfactorily given to -Daily each slide way. (3) When daily work ends, be sure to thououghly clean -Daily the machine. Particularly, slide ways. Apply machine oil to the spindle taper to prevent corrosin.
  • Page 28 9-4 SPECIFICATION OF T-SLOT (1) The size of T-Slot on table as fig 4. 28mm 16mm 9-5 ADJUSTING TABLE SLACK AND COMPENSATE FOR WEAR. (1) Your machine is equipped with strip adjustment to compensate for wear and excess slack on cross and longitudinal travel. (2) Clockwise rotation the jib strip bolt screw for excess slack otherwise a litter counter clockwise if too tight.
  • Page 29 9-6 Belt Installation And Maintaince 1) Turn off power, take out pulley cover, loosen adjustment screws to let belt loose. 2) Take out belt to check, if there is serious wear condition, it need to change new belt, NOTE: If there 2 or 3, 4 , 5 belts, they must replace at same time. 3) Select right type and size belts for replacement.
  • Page 30 9-7 TROUBLE SHOOTING HINTS TROUBLE SHOOTING HINTS TROUBLE PROBABLE CAUSE REMEDY 1. Replace belt 1. Belt break or weared 2. Replace motor No action when Push 2. Bad motor running 3. Reduce feed 3. Relay failure due to rate/sharpen tool and over-load keep sharp 1.
  • Page 31 9-8 Recommend Slotting cooling oil The slotting process cutting oil should be oily cutting oil, the oil can be able to prolong the cutting tool life, improve the processing precision, increase production and high stability, also must have good anti-embroidered nature. Usually the slotting process oil can use similar to gear shaping, gear hobbing, broaching cutting oil.
  • Page 32 10. ELECTRIC CONTROL PANEL DESCRIPTION: ITEM DESCRIPTION 1. POWER FOR SHOWING THE ELECTRIC POWER IS ON OR OFF 2. START START SWITCH FOR RUNNING MACHINE 3. JOG FOR EASY LOCATE THE RAM POSITION WHEN ADJUST THE STROKE POSITION. 4. STOP FOR STOP 5.
  • Page 33 HU200K Spare Parts of Head Assembly Item no. Description Item no. Description Bolt H-26 T-Screw Slotting bar base Washer Cover Fixed Plate Screw Linking Shaft Screw Linking Rod Bearing Washer Bearing base Screw Screw Bearing O Ring Lead Screw Dial Handle Handle Wheel Plastic Handle...
  • Page 35 HU200K Spare Parts of Column Item no. Description Item no. Description Screw C-26 Ring Washer Lead screw Flywheel Screw fixed base Belt Screw Bearing Spacer Adjusting handle Screw Washer Fixed ring Screw Bearing Column Spring washer Half worm gear Washer Washer Screw Screw...
  • Page 37 HU200K Spare Parts of Machine Base Item no. Description Item no. Description B-26 Spring washer Adjusting screw Screw Pulley Washer Reduction Pulley Lead screw Bearing Spring washer Bearing Bearing base Reduction M/C base Screw Washer Tightening nut Screw Dial Washer Screw Screw Handle wheel...
  • Page 38 HU200K Spare Parts of Machine base Item no. Description Item no. Description B-51 Bearing base B-76 Fixed ring Washer Screw Screw Adjusting ring Tightening nut Screw Dial Holding ring Screw Fixed pin Handle wheel Spring Washer Dividing plate Screw Screw V plate Plastic handle Bearing...
  • Page 40 ELECTRIC BOX LOCATION DIAGRAM(電器箱配置圖) Spindle Magnetic Contactor (主軸電磁接觸器) Overload Relay (過負載電驛) Transformer (變壓器) Fuse (保險絲) Terminal Block (端子台) NOTE-1...
  • Page 41 OPERATION PANEL DESCRIPTION (操作面板說明) POWER ON LAMP (電源燈) RAM START RUN BUTTON (插頭連動按鈕) RAM STOP BUTTON (插頭停止按鈕) NOTE-2...
  • Page 42 Coolant ON / OFF Switch (冷卻開關) Ram JOG Button (插頭寸動按鈕) Emergency Stop Button (緊急停止按鈕) NOTE-3...
  • Page 43 iii. ELECTRICAL PART LIST 料號 技術資料 項目 物料名稱 數量 型式 廠牌 備註 Part Technical ITEM Description Q’TY Type Maker REMARK Data CU-11 CNS 2930 AC3.1.1-0 IEC 60947-4-1 EN 60947-4-1 Hh=25A Ui690V~ V~ 220/230 KW 3.0 V~380/690 KW 5.5 SIZE 0 600V AC24A 2567 IND CONT.EQ...
  • Page 44 料號 技術資料 項目 物料名稱 數量 型式 廠牌 備註 Part Technical ITEM Description Q’TY Type Maker REMARK Data RHU-10K1 SETTING RANGE:11.3 -16A EN 60947 -4-1 IEC 60947-4-1 Ui690V~ Aux.cont.A600 Q300 10 AMPS/600 VAX MAX Torque:120-20 lb-in Use 75℃ Copper Wire only Main Terminals Awg:22-10 Spindle...
  • Page 45 料號 技術資料 項目 物料名稱 數量 型式 廠牌 備註 Part Technical ITEM Description Q’TY Type Maker REMARK Data CU-11 CNS 2930 AC3.1.1-0 IEC 60947-4-1 EN 60947-4-1 Hh=25A Ui690V~ V~ 220/230 KW 3.0 V~380/690 KW 5.5 SIZE 0 600V AC24A 2567 IND CONT.EQ E72215 V~208/230 5HP...
  • Page 46 料號 技術資料 項目 物料名稱 數量 型式 廠牌 備註 Part Technical ITEM Description Q’TY Type Maker REMARK Data MODEL: A009-0394 Capacity: 167VA Tranformer A009-0 YUNG FRE:50/60HZ 變壓器 JENG PHASE:1Φ WEIGHT: 3KG Fuse 保險絲 Terminal Block 端子台 Power lamp 電源燈 Start button 插頭連動按...
  • Page 47 料號 技術資料 項目 物料名稱 數量 型式 廠牌 備註 Part Technical ITEM Description Q’TY Type Maker REMARK Data Stop button 插頭停止按 鈕 Coolant switch E-10 冷卻開關 JOG button E-11 插頭寸動按 鈕 Emergency- stop button E-12 緊急停止按 鈕 NOTE-8...
  • Page 48 NOTE-9...
  • Page 49 EXPLANATION CIRCUIT SYMBOLS Description Symbol Description Symbol 說明 符號 說明 符號 Power supply wire Halogen lamp 總電源接線 石英燈 Ground Emergency stop 接地 緊急開關 HI/LOW SWITCH Ram Stop button 高低速開關 插頭停止按鈕 Motor Power lamp 馬達 電源燈 Fuse Ram start button 保險絲 插頭連動按鈕...
  • Page 50 NOTE-11...
  • Page 51 All rights reserved. No part of this booklet may be reproduced in any form, by print, photoprint, microfilm or any other means without written permission from the publisher. © Huberts bv, Kennedylaan 14, Veghel, the Netherlands. Internet: www.huvema.nl CHANGES AND T YPING ERRORS RESER VED...
  • Page 52 (in accordance with supplement II A of the Machinery Directive) Industrie & Handelsonderneming Huberts bv, Kennedylaan 14, 5466 AA Veghel, the Netherlands, in the capacity of importer, is to be held responsible for declaring that the Huvema machines: 19002 - HU 200K - Mortaiseuse...

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