MachineryHouse TZ Series Operation Manual
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MachineryHouse TZ Series Operation Manual

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OPERATION MANUAL
TZ Series
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  • Page 1 OPERATION MANUAL TZ Series PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 2: Table Of Contents

    CONTENTS Brie f Int rod uc t io n o f O pe rat io n t he Ma n ua l 1. Technical Data 1 . 1 M a c h i n e ma rk 1 . 2 Eq u i p me n t d a t a 1.3 C ha rac te ris t ic o f no ise le ve l 1 .

  • Page 3: Brie F Int Rod Uc T Io N O F O Pe Rat Io N T He Ma N Ua L

    Brief Introduction of the Operation Manual Rights to correct Brief Introduction of the Operation Manual technologies The design of the products delivered to you may vary from this and data reserved! Operation Manual as a result of retrofit by the manufacturer; therefore these operation instructions covered by this Operation Manual are not necessarily fit for a certain specific model.

  • Page 4: Technical Data

    Test symbol the appendix to the Operation Manual of 98/37/EGW as a substitute for 89/392/EWG. Equipment data Manufacturer Equipment: TZ Series Table 1: All Saw Blades & Cut height Saw blade dia. (mm) Saw blade height (mm) 0-55 0-80 0-87 Saw blade height at 45°(mm)
  • Page 5 Technical parameters: Main saw Saw arbor dia. (mm) Angle of inclination of saw blade (°) 0-45 Number of idling of main arbor (1/min) 4000-6000 Scoring saw Saw blade dia. (mm) Saw arbor dia. (mm) Number of idling of main arbor (1/min) 8000 Check plate,...

  • Page 6: Characteristic Of Noise Level

    1.3 Characteristic of noise level The noise emission level rests with the sound intensity level EN3746 or EN11202 (calculated by the correcting factor K3 of A2 in the appendix of EN11204) based on the sum of operating conditions covered by ISO7904. Table 5: Characteristic of noise level Sound intensity...
  • Page 7 Operation Manual as for the maintenance and repair requirements. ＊ TZ Series panel saw can only be operated, installed and maintained by the personnel being familiar with the equipment characteristics and understanding the danger. The responsibilities for operation and maintenance must be pinpointed.

  • Page 8: Safety

    2. Safety 2. Safety 2.1 Explanation of symbol and warning Operation safety symbol This symbol is often seen in all materials about safety of this Operation Manual. There is the danger of injury and to life at any time in the place where this symbol is.

  • Page 9: Safety Measures

    remount the riving knife and safety cover immediately. ＊ When narrow wood is cut longitudinally, the planer shall be used. ＊ For the purpose of avoiding the cut wood from being brought upward and bounced out by the uprising tooth ring, an offsetting wedge may be used for instance.
  • Page 10 between the check plate and uprising tooth ring, or may be replaced with a low guide check plate so that there could be appropriate space to lower the upper safety cover to the workpiece position when cutting narrow and flat workpiece. ＊...
  • Page 11 2.3.1.2 Mounting safety cover When the 45° saw is operating, if the equipment has one narrow safety cover and one special safety cover for 45°, the special safety cover for 45° shall be mounted. If only one safety cover available both at 90° and 45° is furnished, there is no necessity to change.
  • Page 12 2.3.1.3 Screwing off safety cover Only in special cases, the safety cover may be screwed off with special care. Such as large-size workpiece. Afterwards, screw the safety cover back to the original position and lock it forcibly. Screw the safety cover according to the following procedure: ＊...
  • Page 13 2.3.3 Setting of riving knife With respect to safety, the accurate setting of riving knife plays a very important role. The distance between riving knife and toothed ring in cut height area shall be more than 8mm, and the distance in most common use is about 5mm and that of the lower part is 3mm.

  • Page 14: Risks Still Exist

    2.3.5 Planer When the wood less than 120mm to be cut, the planer shall be used to prevent hand from approaching to the saw blade. Planer knife 2.3.6 Planer handle When cutting narrow workpiece, lean the workpiece against the check plate with planer that may be self-made by the operator.

  • Page 15: Safety Operation Of Panel Saw

    2.5 Safety operation of panel saw 2.5.1 Cross-push shelf/cross-cutting check plate Size and beveling The cross-push shelf is put on the back-up key on one end of radial arm whose position can be adjusted according to the material size. The cross-cutting check plate may be placed on two positions of the cross-push shelf.
  • Page 16 2.5.2 Cross-cutting/angle check plate ＊ Cross-cutting and beveling check plate may turn by 49° (with angle Description marked on the scaleplate). Use the scaleplate to compensate for length functions when increasing the angle. ＊ The fixed position added is 90°. ＊...
  • Page 17 Clamp handle 2.5.3 Actual operation General TZ series panel saw is commonly-used equipment and can used for various saw cutting as long as being installed properly. First of all, the saw machine can only be used in good condition. The...
  • Page 18 Longitudinally ( wood width is less than 120mm) cutting narrow wood Procedure: set the longitudinal-cutting check plate at the cut width and lower the safety cover according to the height of wood. Push the wood and the sliding table forward and the wood is along with the check plate, use planer around saw blade, push the wood cut out beyond the longitudinal-cutting knife.
  • Page 19 Procedure: put and prop the wood on and against the longitudinal-cutting Cross-cutting guiding rule. Prop it against the rule closely and push it forward with left wide wood hand, put it up to depart from the saw blade or move it from the saw teeth running on the wood before drawing it back after cutting.
  • Page 20 Propping against the Prop the board against the cross-cutting guiding rule of the cross-cutting longitudinal-cutting sliding table, set size on the longitudinal-cutting scaleplate, tighten up the guiding rule set screws in front of saw blade, draw the moving table back and guide the workpiece with sliding table, after drawing the check plate back, the wood will not be blocked between the saw blade and check plate.

  • Page 21: Tra Ns P O Rta T Io

    The size in this procedure may be set on both longitudinal-cutting check Cutting large-size plate and cross-cutting check plate, if a large-size board is to be cut into board many equal pieces, it may as well be cut into parallel wood blocks on the longitudinal-cutting guiding rule and then cut into the set size.

  • Page 22: Installation Of Sliding Table

    4.2 Installation of sliding table Put the sliding table on the position of machine body, align the three set screws with the screw holes and tighten them up. Mount the rear stop plate, check if it is up to the requirement and adjust it otherwise.

  • Page 23: Connection O F Suct Io N Syste M

    ＊ Below the worktable, a dust chamber with 114mm diameter is mounted on dust collector opening with 120mm diameter. If in the operating environment of TZ series is equipped the following dust exhaust system, then this environment is recognized as a low-dust operating environment.
  • Page 24 Inspection: Parallel check Adjust the saw blade to the max cutting position to cut a piece of plate cutting 300×450mm sample, if the setting of moving table is correct can be judged from the sound of uprising saw teeth. Contrastive inspection: Move the parallel shield 0.5mm near the saw blade, push forward the Angle cutting length cutting blade and the wood to cut 50-80mm backwards.

  • Page 25: Adjustment Of Machine

    Inspection: Erect the two boards (with width about 70mm) in front of the cross-cutting guiding ruler, and cut at this position, and then make the cut planes abut, if it is set correctly, the cut planes shall run parallel with each other, that is to say there is no clearance can be seen between the two cut planes.

  • Page 26: Adjustment Of Saw Blade

    6.1 Adjustment of saw blade It shall comply with the following requirements by all means: ＊ Don’t mount the cracked or damaged saw blade, only can mount the saw blade of 250mm-300mm. ＊ Make a check, the rotary speed of saw blade shall not be too high, and the maximum rotary speed is marked on the saw blade.

  • Page 27: List Of Saw Blade Options

    6.3 List of saw blade options Main saw blade Before leaving the factory, our panel saw is furnished with a set of Freud saw blade made in Italy, which is recommended to use thereafter. The saw blade selection of panel saw is very important for only the qualified saw blade can realize perfect cutting effect.

  • Page 28: Setting Of Main Saw Blade Speed

    Scoring saw blade The scoring saw blade accompanying our panel saw is of single-piece stepped teeth with dia. of ∮120mm×24 teeth×∮22mm. The factory can also use double groove saw blade in using, both are applicable. Riving knife Sizes of the supplied riving knives are all complying with the saw blade dia.

  • Page 29: Main Switch

    Electrical cabinet shall be measured by the electrician every year. 6.8 Scoring saw Development of TZ series scoring saw is for the breakthrough in panel cutting that is to make the cutting of both panel surfaces slippery and smooth. Scoring saw first cuts 1-2mm below the panel, and then the main saw blade cuts it.

  • Page 30: Replacement Of Scoring Saw Blade

    Cut height and left & right adjustments are all completed by the manual adjusting handle and handwheel. Scoring saw Adjust up & down Adjust left/right adjustment picture 6.9 Replacement of scoring saw blade ＊ When stopping the machine, adjust the scoring saw blade to the highest position, move the moving table to the cutting direction to expose all scoring saw blades, lock up the moving table, open the safety cap, and clockwise screw off the fixing nuts with special spanner.

  • Page 31: Maintenance

    7. Maintenance 7.1 Trouble shooting In trouble shooting process, there is potential danger, please operate complying with the following descriptions: Trouble Cause Solution Close the main switch knife “I”; Main switch is not started up; Interruption occurs in electric Wait for recovery of the electric circuit or some phase;...
  • Page 32 Trouble Cause Solution Width of the workpiece cut Scale of saw cut width shifts Re-regulate the ruler. Cut a by saw is not corresponding workpiece on parallel check plate with the width regulated on with saw, and measure out the the parallel check plate saw cut width, and then adjust the scale of aluminum ruler to this...

  • Page 33: Service

    8. Service Prior to any maintenance for the machine, the power supply shall be cut off to guarantee the safety. Periodic cleaning can prolong the service life, and also is the precondition of perfect cutting effect. Thus the sliding table shall be cleaned at least twice a week according to the service condition.

  • Page 34: Electrical Diagram

    Annex 1 (this circuit diagram is suitable for three-phase circuit diagram of non-electromagnetic brake) PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 35 Annex 2 (this circuit diagram is suitable for single-phase circuit diagram of non-electromagnetic brake) PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 36 Annex 3 (this circuit diagram is suitable for electromagnetic brake) PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 37 Annex 4 (this circuit diagram is suitable for three-phase motor with electromagnetic brake) PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 38 Annex 5 (this circuit diagram is suitable for single-phase motor with electromagnetic brake) PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 39 Spare Parts Manual TZ Series PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 40 Chapter 1、Fixed table and supporting & adjustment mechanism 2、Main saw 3、Auxiliary saw 4、Machine body & turning arm 5、Bracket 6、Crosscut guide plate 7、Straight-cut guide plate 8、Sliding table 9、Sliding track seat PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 41: 1、Fixed Table And Supporting & Adjustment Mechanism

    1、Fixed table and supporting & adjustment mechanism 1、 fixed table 19、 guide track 2、 protection board 20、 bolt 3、 lift board 21、 pipe block 4、 connection board 22、 dust collection pope 5、 the cover of anti-dust 23、 guide track 6、 saw nipping plate 24、...

  • Page 42: 2、Main Saw

    2、Main saw 1、 motor base spindle 10、 pressure cushion 2、 motor 11、 main spindle sheath 3、 motor base 12、 bearing 4、 cushion 13、 pressure cushion 5、 connection board 14、 main spindle 6、 adjusting sheath 15、 adjusting screw 7、 triangular belt 16、...

  • Page 43: 3、Auxiliary Saw

    3、Auxiliary saw 16、inching handle 29、scoring saw spindle 17、lock nut 30、bearing 18、fixed sheath 31、scoring saw sheath 20、fixed base 32、bearing 21、feeding block 33、sheath 22、bolt 34、driving belt 23、scorning saw turning base 35、scoring saw wheel 24、spring 36、pressure cushion 25、oriented spindle 37、motor wheel 26、motor base 38、pressure cushion 27、nut 39、motor...

  • Page 44: 4、Machine Body & Turning Arm

    4、Machine body & turning arm 1、 machine body 11、 adjusting spindle 2、 door cover 12、 hair brush 3、 bolt 13、 stop head 4、 urgent stop switch 14、 roll wheel 5、 board base 15、 bearing 6、 operation button 16、 bearing 7、 17、...

  • Page 45: 5、Bracket

    5、Bracket 1、 Plug 20、 Adjustment axle 2、 Holding plate 21、 Limit shaft 3、 Reinforcing plate 22、 Seat board 4、 V-groove 23、 Cap 5、 Screw 24、 Pad 6、 Stabilizer nail 25、 Stud 7、 Lock block 26、 Ejector block 8、 Clip 27、 Bracket 9、...

  • Page 46: 6、Crosscut Guide Plate

    6、Crosscut guide plate 1. Adjustment bole 17. Screw 35. Pad 2. Fixing bolt 18. Magnifier 36. Holding plate 3. Locking handle 19. Fixing block 37. Pad 4. Pad 20. Screw bolt 38. Screw 5. Handle seat 21. Plug 39. Sleeve 6.

  • Page 47: 7、Straight-Cut Guide Plate

    7、Straight-cut guide plate 1、 Straight-cut guide plate 16、 Idler wheel 2、 Cam seat (guide plate seat) 17、 Spacing sleeve 3、 Cam axle (guide shaft axle) 18、 Push handle 4、 Pad 19、 Push handle seat 5、 Supporting bolt 20、 Screw 6、 Screw cap 21、...

  • Page 48: 8、Sliding Table

    8、Sliding table Sliding table Screw Screw Handle Handle terminal plate Locking handle Locating plate Fixing block Screw 10. Connecting strip 11. Screw 12. Terminal plate 13. Track metal strip PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 49: 9、Sliding Track Seat

    9、Sliding track seat 1、 track seat 2、 cap 3、 screw 4、 adjustment screw bolt 5、 nut 6、 keeping bracket 7、 steel ball 8、 lock plate 9、 connecting strip 10、 track metal strip PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 50 Tool List of Kit Name Quantity Large spanner (double-ended) 1 piece Open end spanner (14-17) 1 piece Hexagon ring spanner 1 set Philips screwdriver (150) 1 piece Slotted screwdriver (150) 1 piece Holding pad (or upper pad) 1 piece Planer block 1 piece Operation Manual 1 copy...
  • Page 51 Packing List of TZ Series Precision Panel Saw Serial No. of Machine: Quantity of cases (2 wooden cases) 1. Case of machine body and its accessories 2. Moving table and its accessories 3. Operation Manual 4. Acceptance certificate 5. Drawings of fittings...
  • Page 52 Acceptance Certificate Performance and Quality Inspection Model: Serial no. of production date: Inspected by ： Production manager： Inspecting date: Inspecting date: Signed by: Signed by: Remarks: PDF created with pdfFactory Pro trial version www.pdffactory.com...

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