Uponor Kamo Combi Port E Installation And Operation Manual
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Uponor Kamo Combi Port E Installation And Operation Manual

Uponor Kamo Combi Port E Installation And Operation Manual

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Combi Port E
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Installation and operation manual
CD0000289

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  • Page 1 Combi Port E Installation and operation manual CD0000289...

  • Page 2: Table Of Contents

    Table of contents Troubleshooting..............26 Copyright and disclaimer............. 3 10.1 Fault description..............26 10.2 App alarms................27 Preface................... 4 Technical data..............28 Safety instructions..............4 11.1 Technical specifications............28 Standards and regulations............4 Correct disposal of this product (Waste Electrical and 11.2 Electrical connection controller..........

  • Page 3: Copyright And Disclaimer

    You agree to comply with all copyright laws worldwide in your use of the manual. Modification or use of any of the contents of the manual for any other purpose is a violation of Uponor’s copyright, trademark and other proprietary rights.

  • Page 4: Preface

    Provide the domestic hot water pipes with required thermal Warning! insulation strength. The Uponor system uses 50 Hz, 230 V AC power. In • Insulate the drinking cold water pipes to secure that no heating case of emergency, immediately disconnect the power.
  • Page 5 Household users should contact either the retailer where they purchased this product, or their local government office, for details of where and how they can take this item for environmentally safe recycling. Business users should contact their supplier and check the terms and conditions of the purchase contract.

  • Page 6: Combi Port E System Description

    The heat interface unit has an insulation cover with a combined energy is saved. function. A thermal separation between heating and tap water side The room temperature control is carried out with either Uponor secures that no heating of the cold water pipes takes place. Smatrix or Uponor Base flexiboard.

  • Page 7: Components

    Heating supply (secondary) Heating return (secondary) 3.4 Accessories Uponor offers a variety of accessories for use with the standard portfolio. The following accessories are optional. Their use completes the product portfolio. The application is described in more detail in the following chapters.
  • Page 8 Uponor Smatrix Wave Pulse Uponor Smatrix Base PRO CD0000271 Uponor Smatrix is a fully equipped range of components for room temperature control, optionally via radio or wired. The unique auto- CD0000270 balancing technology eliminates the need for manual balancing of the loops.

  • Page 9: Spare Parts

    Connection set 2nd heating circuit CD0000267 A connection set for 2 heating circuit can be connected on demand. Differental pressure regulator or return temperature limiter CD0000291 Item Description Differential pressure regulator Return temperature limiter (RTB) Differential pressure regulator or return temperature limiter (RTB) can be connected on demand.

  • Page 10: Prepare For Installation

    4 Prepare for installation 4.1 General information Warning! The fittings are under pressure. Escaping pressurized media can cause serious injury such as scalding or eye damage. Depressurise the system before performing any installation work. For retrofits to an existing system: Drain the system or close the supply lines of the section and depressurise it.

  • Page 11: Mechanical Installation

    Combi Port E in an in-wall cabinet with an underfloor heating manifold. Adjusting the in-wall cabinet A Uponor Smatrix controller for room temperature control is mounted and connected to the manifold. The in-wall cabinets are adjustable inside the niche in height and depth.
  • Page 12 Install the in-wall cabinet Secure the in-wall mounting box to the wall aperture, and secure with the enclosed hexagon bolts. Note For freestanding installations, set the height according to the table and adjust the feet accordingly. Pay attention to the horizontal alignment. Mark the hole positions in the wall aperture using the in-wall cabinet holes as a pattern.
  • Page 13 Install the heat interface unit Connecting the pipes Note Install the pipes in accordance with planning documentation. Note Ensure the use of supplied seals when connecting the pipes! Connect the underfloor heating pipes to the manifold. SI0000291 SI0000291 Item Description Heat interface unit Hexagon nut (4 pcs) Fixed bolts...

  • Page 14: On-Wall Installation

    Install the heat interface unit Item Description In-wall cabinet Frame Door Close the heat interface unit with an insulation cover. Attach the frame to the cabinet body using wing nuts. Mount the door in the frame by fitting the two frame brackets into the recesses in the door.

  • Page 15: Install The Accessories

    Install the on-wall covering 5.4 Install the accessories Caution! Mount according to the condition of the walls and supports SI0000307 Item Description On-wall cover SI0000289 Close the heat interface unit with an insulation cover. Item Description Hang the on-wall cover on to the lateral strips of the base sheet. Circulation line Room temperature control Heating circuit (secondary, 2nd)
  • Page 16 Remove the distance piece preferably by using two wrenches. Fasten the DIN-rail with the screws on the distance nut. Mount the return temperature limiter or differential pressure Attach the Uponor Smatrix room controller to the DIN-rail. regulator. Combi Port E...

  • Page 17: Electrical Installation

    Warning! The Uponor system uses 50 Hz, 230 V AC power. In case of emergency, immediately disconnect the power. 6.1 Connecting the heat interface unit...

  • Page 18: Additional Installation

    7 Additional installation 7.1 Heat meter or cold/warm water Sensor pocket heat meter The sensor pocket (M10x1) is available for the flow sensor. The plug meter in the delivered condition must first be removed. Remove plug with an internal hexagon key (6 mm). Hot and cold water meters, and heat meters, can easily be installed for measuring the water and energy consumption.

  • Page 19: Strainer

    7.2 Strainer 7.4 Tightness testing Caution! Warning! Lock the unit and relieve the pressure before any work Leaking connections can cause personal injury and with the strainer. property damages. Note Caution! To open the cold water/primary flow strainer, use internal Pressure leaks may occur even at normal operating hexagon (6 mm).

  • Page 20: Operation

    8 Operation 8.1 Start up the hydraulic system Item Description Motor valve Combi Port E controller Connecting the hydraulic system Plate heat exchanger Hot water meter distance piece Warning! Cold water meter distance piece Risk of injury due to improper installation! Distance piece for return temperature limiter (RTB) or differential pressure regulator Ensure that the hydraulic connections are made in a...
  • Page 21 Constant values Δp-c Pump effect EEI ≤ 0.20 Part 3 Value p/kPa Speed Min. Max. Pump operation Display view Operation settings 0 % ≼ P1 ≼ 25 % 25 % ≼ P1 ≼ 50 % 50 % ≼ P1 ≼ 75 % 75 % ≼...

  • Page 22: Combi Port E Mobile Application

    Standby Operation A precise description of the unlocking of the First-Open-Function with Standby Operation the Uponor Smatrix control modules can be found in the operation Supplier Heating Supplier Heating manual for the Uponor Smatrix room temperature control system under "Test of the actuator".
  • Page 23 A Connection status C Hot water Combi Port E Uponor Combi Port E Uponor Combi Port E Hot water Uponor Combi Port E Standby Hot water Back Standby Standby Status Standby Hot water Circulation Status 43.7°C 11.3°C Not connected 43.7°C 11.3°C...

  • Page 24: Commissioning And Hand Over

    E Supplier DISPLAYED VALUES • Supply secondary • Return secondary • Outdoor temperature (optional) • Room temperature (optional) Combi Port E Supplier Uponor Combi Port E • External input (optional) Standby Supplier Back G System Status Standby Status 53.1°C 36.9°C 53.1°C...

  • Page 25: Maintenance

    9 Maintenance 9.1 General information 9.2 Turning off heat interface unit Note Important information If droplets of water are detected, call a qualified service personnel. To ensure the correct and safe operation of the system, this information must be read and followed. Ball valves must be closed in the event of malfunctions.

  • Page 26: Troubleshooting

    10 Troubleshooting 10.1 Fault description Fault description Cause Solution Hot water function Hot water temperature too low or volatile Central heating Buffer temperature too low Buffer temperature must be 5-10 K above hot water setpoint Heating circuit pump type not supported The following pump type is supported: Grundfos UMP3 Setting for heating circuit pump is not correct...

  • Page 27: App Alarms

    Fault description Cause Solution Pump not connected Check the pump connection No hot water and no heating Ball valves/locking devices closed Open locking devices Controller is not working Check if the check valve is installed in the circulation line (when the circulation set is installed) Central heating circuit pump not working Check that the central heating circuit pump is working and correctly set...

  • Page 28: Technical Data

    Temperature sensor input Soldering copper, vacinox Pipes 1.4404 Note Room thermostat and/or outdoor temperature sensor Uponor Vario S manifold Value must be connected to a 2-pin connector on site. Medium Heating water according to VDI 2035 Operating temperature 5-60 °C...

  • Page 29: Data Output

    External On/Off 11.3 Data output Contacts Description Marking Current measured values, controller status and output states can be read and value settings changed in an external device, e.g. computer. (X6) Room thermostat for heating (X7) Safety temperature monitor RS485 interface (4-pin terminal X14) (STW) •...

  • Page 30: Wiring Diagrams

    11.4 Wiring diagrams Combi Port E with Uponor Base flexiboard Fuse N L L’ N L L’ N L L’ N L L’ N L L’ N L L’ N L L’ N L L’ T4.0A Relay N L’ N L’...
  • Page 31 Room temperature sensor (optional) Safety temperature monitor Outdoor temperature sensor Room thermostat RTA EPP cover Uponor Base flexiboard controller Zone valve for limiting heating flow to apartment Potential free heat circuit distributor cable (optional) Combi Port E Installation and operation manual...
  • Page 32 Combi Port E with Uponor Smatrix Wave Pulse T-166 T-168 T-165 T-163 T-169 L L’ PUMP BOILER Fuse < > T3.15A Power 24 V Combi Port E Installation and operation manual...
  • Page 33 Safety temperature monitor Outdoor temperature sensor Uponor Smatrix room thermostats (wireless) EPP cover Uponor Smatrix Wave Pulse room controller Zone valve for limiting heating flow to apartment Potential free heat circuit distributor cable (optional) Combi Port E Installation and operation manual...
  • Page 34 Combi Port E with Uponor Smatrix Base Pulse T-141 T-143 T-144 T-145 T-146, T-148 T-149 A B + - A B + - A B + - A B + - A B + - A B + - L L’...
  • Page 35 Safety temperature monitor Outdoor temperature sensor Uponor Smatrix room thermostats (wireless) EPP cover Uponor Smatrix Base Pulse room controller Zone valve for limiting heating flow to apartment Potential free heat circuit distributor cable (optional) Combi Port E Installation and operation manual...
  • Page 36 Combi Port E with single room thermostat WD0000079 Description of wiring diagram Item Description Sensor pocket heat meter Item Description Safety temperature monitor Motor valve Room thermostat RTA Combi Port E controller EPP cover Plate heat exchanger Hot water meter distance piece Description of connection symbols Cold water meter distance piece For description of the connection symbols, see Connection...

  • Page 37: Dimensional Drawings

    Temperature sensors In-wall cabinet 750 x 1200 Contact Description Colour cable Domestic hot water Heating supply (primary) Orange Heating supply (secondary) Yellow Heating return (secondary) Black Cold water from riser (CW) Green Heating return (primary) Blue Room temperature sensor (optional) Outdoor temperature sensor 11.5 Dimensional drawings All dimensions are given in mm.

  • Page 38: Performance Curves

    Rails with ball valves Domestic hot water side (secondary) 1.00 0.90 0.80 0.70 0.60 ZD0000020 0.50 0.40 0.30 0.20 0.10 0.00 10.0 12.0 14.0 16.0 18.0 20.0 22.0 Item Description Pressure loss in bar ZD0000019 Tapping capacity in litres/minute (l/min) Max range Additional pressure losses of other external fixtures at drinking water must be included.
  • Page 39 Tapping capacity Tapping capacity 55 °C 50 °C 60 °C 55 °C 65 °C 60 °C 70 °C 65 °C 75 °C 70 °C 80 °C 75 °C 85 °C 80 °C 85 °C Item Description Item Description Return temperature °C Return temperature °C Tapping capacity in litres/minute (l/min) Tapping capacity in litres/minute (l/min)
  • Page 40 Tapping capacity Tapping capacity 65 °C 60 °C 70 °C 65 °C 70 °C 75 °C 80 °C 75 °C 85 °C 80 °C 85 °C Item Description Item Description Return temperature °C Return temperature °C Tapping capacity in litres/minute (l/min) Tapping capacity in litres/minute (l/min) Cold water warming 50 K (10-60 °C) Pressure losses with heat exchanger 40...
  • Page 41 Domestic hot water side (secondary) Tapping capacity 1.00 0.90 0.80 0.70 50 °C 0.60 55 °C 0.50 60 °C 0.40 65 °C 70 °C 75 °C 0.30 80 °C 85 °C 0.20 0.10 0.00 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 Item...
  • Page 42 Tapping capacity Tapping capacity 60 °C 55 °C 65 °C 60 °C 70 °C 65 °C 75 °C 70 °C 80 °C 75 °C 85 °C 80 °C 85 °C Item Description Item Description Return temperature °C Return temperature °C Tapping capacity in litres/minute (l/min) Tapping capacity in litres/minute (l/min) Cold water warming 45 K (10-55 °C)
  • Page 43 Tapping capacity 65 °C 70 °C 75 °C 80 °C 85 °C Item Description Return temperature °C Tapping capacity in litres/minute (l/min) Combi Port E Installation and operation manual...
  • Page 44 Industriestraße 56, D-89584 Ehingen, Germany D-97437 Hassfurt, Germany 1096053 v1_01_2020 Production: Uponor/ELO Uponor reserves the right to make changes, without prior notification, to the specification of incorporated components in line with its policy of continuous www.uponor.com www.kamo.de improvement and development.

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