FREEWIRE Boost Charger Site Preparation Manual
Dc fast charging station
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Also See for Boost Charger:
- Operating and maintenance manual (20 pages) ,
- Installation manual (34 pages)
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Table of Contents
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Summary of Contents for FREEWIRE Boost Charger
- Page 1 Boost Charger ™ DC Fast Charging Station Site Preparation Guide Version 1.0...
- Page 2 The Limited Warranty you received with your Boost Charger™ is subject to certain exceptions and exclusions. For example, your use of, or modification to, the FreeWire® Boost Charger™ in a manner in which it is not intended to be used or modified will void the limited warranty. You should review your warranty and become familiar with the terms thereof.
- Page 3 Safety and compliance The FreeWire Boost Charger is for Outdoor Use Only and to be mounted on a non-combustible surface such as a concrete pad that extends a minimum of 3 feet beyond the perimeter of the battery system/Boost Charger.
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Page 5: Table Of Contents
Site Preparation Guide Version 1.0 Table of Contents GENERAL WARNINGS ..........................6 INTRODUCTION ........................... 7 Boost Charger Overview ............................7 Before You Start ................................. 8 Grounding Requirements ............................8 Surge Protection ................................ 8 Lightning Protection ..............................9 ADA Considerations ..............................9 Tools and Materials .............................. -
Page 6: General Warnings
WARNING: To reduce the risk of injury, read all instructions and caution markings before installing the FreeWire Boost Charger. WARNING: The FreeWire Boost Charger must be installed by licensed technicians and in accordance with all instructions. WARNING: Installation must be done in accordance with all local electrical codes and/or the National Electrical Code®... -
Page 7: Introduction
To ensure the successful installation of the Boost Charger DC fast charging station, please be sure to read this overview and become familiar with Boost Charger and the necessary tools and equipment to install it. -
Page 8: Before You Start
Check the cellular strength at the installation site before beginning. The Boost Charger communicates using a cellular network. FreeWire recommends that the signal is -110 dBm or better. Install repeaters if the signal is too low or if the signal is intermittent. -
Page 9: Lightning Protection
In geographic areas that experience frequent thunderstorms, it is recommended to install one electrode (ground rod) near the Boost Charger foundation. This is dependent on the local regulations and should be determined by the contractor. It may be necessary to consult a local specialist for the options of lightning protection. -
Page 10: Concrete Mounting Template
5/8 plastic caps (x8) *You will need only 32 of the 5/8-11 nuts and washers when assembling the Concrete Mounting Template. The remaining 8 are needed when securing the Boost Charger to the mounting pad as described in the Boost Charger Installation Guide. -
Page 11: Preparing The Mounting Pad
Boost Charger are designed to use up to 2 AWG wire. The remote safety shutoff terminals are designed to use up to 20 AWG wire. The service wiring should not be pulled until the Boost Charger is securely mounted. -
Page 12: Assemble The Mounting Template
2 PREPARING THE MOUNTING PAD Assemble the Mounting Template Conduit Feed *dimensions are in inches... - Page 13 2 PREPARING THE MOUNTING PAD The AC conduit enters the opening from the front of the Boost Charger. Follow the steps below to assemble the mounting template: Press the plastic cap fully 3.8” down onto the bolt Concrete surface Distance should be 2.3”...
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Page 14: Mounting Specifications
2 PREPARING THE MOUNTING PAD Mounting Specifications Stay out zones and maintenance access points are indicated by hashed lines. The following details are all shown in inches. Bollard locations are recommendations only and should be determined based on the site selection, local codes, and ADA constraints. -
Page 15: Vehicle Impact Protection
Check with local and state codes or the International Fire Code® (IFC®) to see if the installation of the Boost Charger will require bollards. If bollards are not required, it is recommended that the Boost Charger be protected from impact from vehicles by means of curbs, fences, railings or similar barriers. -
Page 16: Install The Concrete Mounting Template
Step 4 Slide the concrete mounting template over the conduit. For proper installation of the Boost Charger, the top surface of the template must be positioned 2.3” below the top surface of the concrete when poured. -
Page 17: Boost Charger Specifications
3 BOOST CHARGER SPECIFICATIONS Boost Charger Specifications System CHAdeMO: 100 kW Max Output Power CCS: 120 kW Combined: charge two vehicles up to 60 kW each CHAdeMO: 200 A Max Output Current CCS: 300 A Dimensions 40 in x 43 in x 96 in... - Page 18 3 BOOST CHARGER SPECIFICATIONS Safety and Compliance U.S.: complies with UL 2202, UL 2231-1, UL 2231-2, UL 991, Safety Compliance UL 1973 (battery pack) EMC Compliance U.S.: FCC part 15 Class A Safety: Electric Vehicle • See the EV supplier’s guide for proper care of the EV and follow directions carefully. Failure to follow EV care instructions can results in EV explosion and property damage, severe injury, or death during charging.
- Page 19 NOTES...
- Page 20 Any additional questions please contact: (415) 484-9590 support@freewiretech.com 1933 Davis St. Suite 301A San Leandro, CA 94577 Boost Charger Site Preparation Guide v1.0. 8.24.2020 Part Number 770-00004-01...
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