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Ford FOCUS ELECTRIC 2017 Emergency Response Manual

Ford FOCUS ELECTRIC 2017 Emergency Response Manual

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2017
FOCUS ELECTRIC
EMERGENCY
RESPONSE GUIDE
FCS-21200-17
2017 Focus Electric Emergency Response Guide - 01/2017
© Copyright Ford 2017 FoMoCo

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Summary of Contents for Ford FOCUS ELECTRIC 2017

  • Page 1 2017 FOCUS ELECTRIC EMERGENCY RESPONSE GUIDE FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 2 . High-Voltage Electrical System Information . High-Voltage Service Disconnect . High-Voltage Charge Cord Lock Manual Release . Approaching a Damaged Electric Vehicle 5. Damaged Vehicle Guidance and Storage FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 3 ....................................About This Manual .................................. Electric Vehicle (EV) Identification — Vehicle Exterior ......................Electric Vehicle (EV) Identification — Underhood ........................Vehicle Identification Number (VIN) Layout ..........................FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 4 However when approaching an electric vehicle in a fire, rescue or recovery situation, always follow one industry standard rule: ALWAYS ASSUME THE VEHICLE’S HIGH VOLTAGE SYSTEM IS POWERED UP! FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 5 (1) Electric nameplate and icon on the front doors. • • (2) Electric nameplate and icon on the trunk lid. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 6 The Focus electric powertrain is identified by the orange high voltage underhood cabling. Vehicle Identification Number (VIN) Layout The 5th, 6th and 7th positions of the VIN identify the vehicle as Focus electric. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 7 Section 1: High Voltage Electrical System Information ......................... High Voltage Electrical Disconnect Features .......................... High Voltage Warning Decals ..............................Component Location and Identification ..........................High Voltage Battery Packs ..............................FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 8: Section 1: High Voltage Electrical System Information

    PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 9 Section 1: High Voltage Electrical System Information High Voltage Warning Decals • On Ford electric vehicles, WARNING decals are located on high voltage components in the high voltage system throughout the vehicle. See the following example. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017...
  • Page 10 The following illustrations provide the location, description and basic function of the Focus electric system components. NOTE: All high voltage wires and harnesses are wrapped in orange insulation. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 11 Provides the physical connection from the high voltage between the high voltage and the compartment. All high voltage vehicles high voltage equipment. wiring has orange-colored insulation. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 12 PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 13 Table of Contents Contents PAGE Section 2: Battery High Voltage Service Disconnect ........................Upper Battery High Voltage Service Disconnect ........................Lower Battery High Voltage Service Disconnect ........................FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 14: Section 2: Battery High Voltage Service Disconnect

    PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 15 Remove the cover to access the upper battery high voltage service disconnect. Press the release tab at the top of the upper high voltage battery service disconnect and pull the release handle down approximately 45 degrees. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 16 Press the release tab again, and rotate the release handle another 45 degrees to the fully released position. Pull the handle to remove the lower battery high voltage service disconnect. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 17 SECTION 3: High Voltage Charge Cord Lock — Manual Release Table of Contents Contents PAGE Section 3: High Voltage Charge Cord Lock Manual Release ....................... High Voltage Charge Cord Lock Manual Release ........................FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 18: Section 3: High Voltage Charge Cord Lock Manual Release

    If this latch fails to release, the cord cannot be removed without special action. On the APIM display select Settings. Select Vehicle. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 19 Select Unlock, attempt to disconnect the high voltage charge cord from the vehicle. Press and release the charge cord plug unlock button located on the center console. Attempt to disconnect the high-voltge charge cord from the vehicle. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 20 Select the Unlock option on the APIM display. Press the charge cord plug unlock button that is located on the center console. Attempt to disconnect the high voltage charge cord from the vehicle. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 21 Apply tape surrounding the charge port door to prevent damage to the fender. 12. Remove charge port outer door cover by lifting the tab behind the cover using a flat blade screwdriver. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 22 NOTICE: Use caution to not damage the electrical connector when removing the bezel from the fender. 14. Remove the charge port door bezel. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 23 15. Use a flat blade screwdriver to manually retract the high voltage charge port lock actuator pin. Remove the high voltage charge cord from the vehicle. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 24 ..........................If The High Voltage Battery Case Has Been Ruptured ......................Moving Damaged Vehicles - Tow Truck Drivers ........................Electric and Hybrid Electric Vehicle Considerations ....................... FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 25: Section 4: Approaching A Damaged Electric Vehicle

    PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH..
  • Page 26 The vehicle charge port is located on the left front fender. Refer to the diagram below for the no cut zones. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 27 • Be alert. There is potential for delayed fire with damaged lithium-ion batteries. • Call an authorized Ford dealer or vehicle manufacturer representative, if necessary, to determine the additional steps to take to safely recover or transport the vehicle. •...
  • Page 28 Venting/off-gassing HV battery vapors are potentially toxic and flammable. • Physical damage to the vehicle or HV battery may result in immediate or delayed release of toxic and/or flammable gases and fire. FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 © Copyright Ford 2017 FoMoCo...
  • Page 29 SECTION 5: Damaged Vehicle Guidance and Storage Table of Contents Contents PAGE Section 5: Damaged Vehicle Guidance and Storage ........................Damaged Vehicle Guidance for Ford Motor Company Electric and Hybrid-Electric Vehicles Equipped with High Volt- age Batteries ..................................Vehicle Storage ..................................FCS-21200-17 2017 Focus Electric Emergency Response Guide - 01/2017 ©...
  • Page 30: Section 5: Damaged Vehicle Guidance And Storage

    For vehicles in the United States, notify Ford Motor Company 1-800-392-3673 (then follow the prompts on the voice response menu) or an authorized Ford Dealer as soon as possible as there may be additional steps necessary to secure, discharge, handle, and/or store the HV battery and vehicle.
  • Page 31 PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 32 If the vehicle and/or battery high voltage system is damaged, place a sign indicating that it is a battery electric vehicle with potentially dangerous high voltage. See example below: Copyright 2017, Ford Motor Company. All rights reserved. This document may be reproduced in its entirety and distributed for emergency responder use only. It may not be excerpted for any purpose.