Inficon Sensistor ILS500 F Operating Manual
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Inficon Sensistor ILS500 F Operating Manual

Inficon Sensistor ILS500 F Operating Manual

Leak detection filler
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O P E R A T I N G M A N U A L
ninp69e1-a (1410)
Type no. ILS.210.306
Sensistor ILS500 F
Leak Detection Filler

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  • Page 1 O P E R A T I N G M A N U A L ninp69e1-a (1410) Type no. ILS.210.306 Sensistor ILS500 F Leak Detection Filler...

  • Page 3: Table Of Contents

    Content General Information About This Manual Introduction to the ILS500 F Disposal Equipment and Storage Supplied Equipment Required Equipment Storage ILS500 F Description Front View Rear View (Electrical) Configuring Ports and Interfaces (Electrical) Rear View (Pneumatical) Configuring Ports and Interfaces (Pneumatical) Labels Setup Placement of the ILS500 F...
  • Page 4 Electrical Specifications 11.2 Pneumatic Specifications 11.3 Other Data 11.4 Interfaces and Connectors Spare Parts and Accessories Support from INFICON 13.1 How to Contact INFICON 13.2 Returning Components to INFICON Declaration of Conformity Declaration by the Manufacturer Appendix Parameter Index Content...
  • Page 5 General Safety Precautions Definitions of Warning, Caution and Notice Warning Indicates procedures that must be strictly observed to prevent hazards to persons. Caution Indicates procedures that must strictly be observed to prevent damage to or destruction of the instrument. Notice Indicates special requirements the user must comply with.
  • Page 6 Failure to observe the following precautions could result in damage to the equipment: Caution If the tracer gas filler suffers external damage, it must be checked and repaired by a service organization authorized by INFICON. Caution Always switch power off before connecting or disconnecting any cable. Notice Before connecting the tracer gas, confirm that the connectors or test object is designed for operating at the test pressure to be used.
  • Page 7 Check that all relevant legislation and safety standards are complied with before putting the ILS500 F into service. See further information under Installation. INFICON can not take any responsibility for the consequences arising from inappropriate use of certain test pressures.

  • Page 8: General Information

    First edition Introduction to the ILS500 F The Sensistor ILS500 F is a stand alone tracer gas filler with all necessary functions integrated in one very compact housing.The purpose of the ILS500 F is to make it possible to set up a fully automatic leak test system quickly, to a low cost.

  • Page 9: Disposal

    According to EU legislation, this product must be recovered for separation of materials and may not be disposed of as unsorted municipal waste. If you wish you can return this INFICON product to the manufacturer for recovery. The manufacturer has the right to refuse taking back products that are inadequately packed and thereby presents safety and/or health risks to the staff.

  • Page 10: Equipment And Storage

    Thread Converter Set (ISO to NPT Conversion) Hose Connection Kit Safety Override Loopback USB flash drive with relevant manuals Operating Manual Sensistor ILS500 F (this manual) Notice Some pneumatic ports are plugged upon delivery. Store the removed plugs. They are used for future hardware testing.

  • Page 11: Required Equipment

    Required Equipment Required Equipment Tracer Gas Compressed Air Two-Step Gas Regulator Compressed Air Filter Exhaust Hose Emergency Stop Circuit (recommended) Storage For prolonged storage, factors such as temperature, humidity, saline atmosphere etc., may damage the detector elements. Please contact your local representative for more information. Equipment and Storage...

  • Page 12: Ils500 F Description

    ILS500 F Description ILS500 F is manually controlled using the START and STOP buttons and the menu system of the touch panel. The screen also shows the steps of the test sequence graphically and in plain text. Front View ILS500 F Front View Red lamp Green lamp ILS500 F Touch panel...

  • Page 13: Rear View (Electrical)

    Rear View (Electrical) Rear View (Electrical) Leak Detector (for connection of ISH2000 or T-Guard) Safety Interface Fuses Power Switch Power Input Probe Control Port (for connection of ISH2000) Control Output Tooling Interface Status Output Inputs 1 and 2 (optional) Ethernet Printer Port/RS232 For more information, see on page 71.

  • Page 14: Configuring Ports And Interfaces (Electrical)

    Configuring Ports and Interfaces (Electrical) Port/Interface Connect Leak Detector ISH2000 or T-Guard. Safety Interface Emergency Stop Circuit. Power Input Power Cable. Probe Control Port Pin-to-pin cable (for external mounting of ISH2000 Leak Detector). Control Output Optional External Valves. Tooling Interface External sensors for tooling control.

  • Page 15: Rear View (Pneumatical)

    Rear View (Pneumatical) Rear View (Pneumatical) Optional Port Test Port 2 Compressed Air Input Tooling Valve Outputs 1-4 Vacuum Gauge Vent Test Port 1 Tracer Gas Input Plugged Port Exhaust Notice Do not remove the plug from the plugged port in pos. 8. ILS500 F Description...

  • Page 16: Configuring Ports And Interfaces (Pneumatical)

    Configuring Ports and Interfaces (Pneumatical) Port/Interface Port Thread Exhaust Barb Fitting: ID 25 mm (1 in.) Tracer Gas Input BSP 3/8" (NPT 3/8" adaptor included) Test Port 1 BSP 3/8" (NPT 3/8" adaptor included) Test Port 2 BSP 3/8" (NPT 3/8" adaptor included) Compressed Air Input BSP 3/8"...
  • Page 17 Pneumatical Label Electrical Label ILS500 F Description...

  • Page 18: Setup

    Setup Caution Check that you comply with all relevant legislation and safety standards before putting your ILS500 F into service. Notice Start-up time for the leak detectors can be up to 10 minutes, depending on the condition. Placement of the ILS500 F Place the ILS500 F on a flat surface, as close as possible to the test fixture and ventilation system.

  • Page 19: Electrical Connections

    Notice The front feet under the ILS500 F can be flipped out to raise the front for a better viewing angle. Electrical Connections 4.2.1 Setting Up an Emergency Stop Caution To short-circuit is not recommended and should only be made for preliminary testing before connecting compressed gases or test tooling with moving parts.
  • Page 20 4.2.2 Connecting to Mains Plug the Power Cable into the Power Inlet of the ILS500 F and into the nearest socket. 4.2.3 Connecting Extra Features When using the ports for Options, Status, Tooling and Control, make sure to mount the connectors as shown below.

  • Page 21: Pneumatic Connections

    Pneumatic Connections 4.3.1 Connecting Compressed Air Caution Make sure that compressed air is dry, well filtered and oil free. Recommended filter grade is 5 μm or finer. Inadequate filtering will result in increased maintenance. Caution Make sure to use adequate pressure and flow. For more information, see on page Use the hose to connect the compressor and the ILS500 F.
  • Page 22 Secure gas cylinder safely. Open the cylinder valve briefly to blow out dirt that may have collected in the outlet. Install the two stage gas regulator on cylinder. Turn regulator fully counterclockwise for zero output pressure. Connect a regular welding gas hose or similar between the Tracer Gas Port and the pressure regulator.
  • Page 23 4.3.3 Connecting Exhaust to Air Vent Min 2 m (6.5 ft.) ≥ Ø 100 mm (4 in.) ≥ Ø 25 mm (1 in.) Max 10 m (30 ft.) Exhaust Recommendation ILS500 F Exhaust Hose Bleed Air • The exhaust gas must be directed out of the building. It is best placed on the roof of the building, far away from the fresh air intake of the test station.
  • Page 24 4.3.4 Connecting to Test Port 1 and 2 • Use both Test Ports if applicable. Hose ID ≥8 mm (0.31 in.). • • The hoses should be as short as possible. If the test object has 2 or more ports, connect to ports on opposite sides of object. Notice The larger the test object, the more important to follow the recommendations above.

  • Page 25: Connect External Leak Detector

    Connect External Leak Detector Notice When external leak detector is connected, some settings must be updated. These settings are made in the Hardware Setup menu. Start-up time for the leak detectors can be up to 10 minutes, depending on the condition. Connect External ISH2000 External ISH2000 is connected to the Probe Control port and Leak Detector port.
  • Page 26 Fresh Air Curtain Recommendation Local Air Jet Test Object Filter • Try to create a laminar flow over the test area. • Curtain should cover the entire test area (test hood or sample point) and extend at least 0.5 m outside the area. •...

  • Page 27: Menu System

    Menu System ILS500 F Display - 0 + 5,00 -0,70 Ready for Start Status Bar Main Display Navigation Button Bar (varies depending on menu) 5.1.1 Menu Buttons Use the menu buttons for quick navigation. Home Load Recipe Settings Menu System 27...
  • Page 28 5.1.2 Navigation and Other Buttons Go Back Escape (changes will not be saved) Previous Page Next Page (changes will be saved) Activated Unactivated Selected Deselected Save Load (only shown if usb is connected) Open switch Closed switch 5.1.3 Entering Numbers and Text To change a value: Click on the value.

  • Page 29: Passwords

    Passwords To access the menus, use default password "1234" for "Service". The password can be changed under Settings / Advance Settings / Passwords. Passwords Calibrate Log In Select Recipe Log Out Setup excl. Tooling Adv. Setup excl. Service Service Menu Setup User Notice Remember to change the passwords of all menus you want to protect.

  • Page 30: Menu Overview

    Menu Overview For information about parameter factory default settings, see on page 88. Notice If the instrument is equipped with a Leak Detector ISH2000, some settings are blocked. These settings are made via the ILS500 F operator panel. Load Recipe Settings Hardware Setup Test Settings...
  • Page 31 Settings Hardware Setup Hardware setup. Test Settings For more information see chapter 7on page 38. Menu System 31...
  • Page 32 Advanced Settings Advanced Settings Timers Service Menu Pressures Passwords Options IP-settings ISH2000 Advanced settings to fine tune the fill cycles and settings for service staff. Calibration settings For more information, see chapter 10, “Service” Recipes For more information, see chapter 9, “Maintenance Instructions”. Menu System...
  • Page 33 Statistics Statistics Total: Accepted: Rejected: Evacuation: Print Vacuum Decay: Blockage: Reset Gas Fill: Pressure Decay: Press 3 sec Gas Test: Information about test statistics and number cycles events during a test period. For more information see on page 35. Region Regions settings.
  • Page 34 Info Info Type: ILS500 F Serial number: 0 CPU software v 3.00.08 Display version: 3.00.09 Backup Battery Level (3,0 V) Brightness display Instrument information, software versions, battery status and display light settings. Menu System...

  • Page 35: Using The Ils500 F

    Using the ILS500 F Warning Ensure that the tracer gas supply pressure (feeding the ILS500 F tracer gas inlet) is set up properly. Caution To abort a test sequence and reset to standby, press STOP for 3 s. Notice The following description is an example for illustration only. The design of the text fixture, the use of probe(s) and tooling functions etc.

  • Page 36: Run A Test

    Step Comment Tracer Gas Filling Tracer gas filling before gas test. • Reveals internal blockages in tested object. Blockage Test • Ensures that connection lines and test fixture are correctly connected. The test object is filled through Test Port 1 while the pressure is recorded in Test Port 2.
  • Page 37 6.2.2 Place the Test Object Place the test object in the Test Chamber or connect it to one, two or more connection ports. Connect any extra equipment needed. 6.2.3 Perform Tracer Gas Filling Caution If ISH2000 is put into operation with ILS500 F the sensor withstands temporary exposure to hydrogen concentration up to 100%.

  • Page 38: Recipes

    Recipes A recipe is a collection of settings suited for a particular test setup. This is used to have different settings for different test objects. Recipe Overview Click Settings >> Recipes to enter the three Recipe Setup menus. Recipe Setup Use Recipes Choose at startup Load Recipe...

  • Page 39: Create A Recipe

    Delete Recipe Deletes the chosen recipe. A new window will open. Connect with Recipe Connects two recipes to form one test cycle. Write the name of the recipe to be included, or choose one from the list in Use from list. Use from list Shows all saved recipes.

  • Page 40: Test Settings

    Test Settings Click Settings >> Test Settings to enter the two Test Settings menus. Test Settings Setup Tooling Connection Pre Evacuation Gross Leak Test Tracer Gas Filling Test Settings Setup Blockage Test Tracer Gas Test Gas Evacuation Tooling Disconnection Set which steps to include in the test sequence by selecting the ON boxes. Click Setup to the right of each selected step to enter the Setup menus.
  • Page 41 Stand-By STAND-BY Tooling Outputs Go to next step with Start Button and Tooling Inputs Delay Click on the Tooling Outputs to be activated in stand-by (between tests). Choose how to move on to the next step. - Set action in list. - Select Tooling Inputs.
  • Page 42 Test Step Test Step Tooling Outputs Condition for starting test and Tooling Inputs Info Delay See Connection Step 1 - 3 above and follow the instructions. 7.3.2 Pre Evacuation Pre Evacuation Pre Evacuation Setpoint -0.70 Extended Pre Evacuation Pre Evacuation Setpoint A value of -0.70 bar (-0.07 MPa, -10 psi) is adequate for most applications.
  • Page 43 7.3.3 Gross Leak Tests Gross Leak Test Evacuation Timeout 10.0 s Vacuum Decay Test - before gas test Pressure Decay Test - during gas test Evacuation Timeout Object will be rejected if Pre Evacuation Setpoint is not attained within time set. Vacuum Decay Test If to be included in the test sequence, select the box and click the blue button to enter Pressure...
  • Page 44 Pressure Decay Test Gas Pressure Decay Test Pressure Stabilisation Time Pressure Decay Test Time Pressure Decay Limit 0.10 Pressure Stabilisation Time Delay time before Pressure Decay test begins. Pressure Decay Test Time Time during which pressure drop is recorded. Pressure Decay Limit Allowed pressure drop during test time.
  • Page 45 External Fill Regulation If selected, this is the setpoint of fill pressure alarm. Internal pressure regulation is disengaged and pressure will be that of the gas supply line. ILS500 F checks that fill pressure is above Pressure Setpoint before proceeding to gas test step. Pressure Unit Select desired unit.

  • Page 46: Optimizing The Test Cycle

    7.3.6 Gas Evacuation Gas Evacuation -0,30 Gas Evacuation Setpoint Extended Gas Evacuation Set desired level of Gas Evacuation. Gas Evacuation Setpoint -30 kPa (-0.3 bar, -4.4 psi) creates 30% vacuum, which is adequate for most applications. Extended Gas Evacuation Extends time for gas evacuation, after Gas Evacuation Setpoint has been reached.
  • Page 47 This section is a guide for optimizing step 2, 3 and 5. Optimizing the Pre Evacuation Step Notice The fastest way to fill a pipe like object is to use push-through filling. That does not require pre evacuation. Begin to determine how deep the pre evacuation needs to be, or if it can be skipped altogether.
  • Page 48 A = Fill Pressure B = 1 atm C = Tracer Gas Fill Factor D = Evacuation Pressure - - - - - - - - 0.05 0.07 - - - - - - - - - - - - - - - 0.05 The average tracer gas concentration in this example will be 0.8 (80%).
  • Page 49 Pre-evacuating down to -0.7 atm (-0.07 MPa) means there will be 0.3 atmospheres (0.03 MPa) of residual air in the pipe before filling. We will now have: - - - - - - - - 0.03 0.056 - - - - - - - - - - - - - 0.03 of air left in the pipe.

  • Page 50: Troubleshooting

    Troubleshooting Fault Symptoms Fault Symptom Fault Measures Evacuation Failed Failed to reach vacuum Check the compressed air within the specified time. supply. Large leak on Test Object or connections. Gas Fill Failed Failed to fill to the right Check the incoming gas pressure within the pressure.
  • Page 51 The hardware test is a diagnostic tool helping you in preventive maintenance as well as service and repair. The test takes you through a number of steps testing all units that are subject to wear and should thereby help you to find almost any problem in the ILS500 F system.
  • Page 52 Evacuation Valve Hardware Test Evacuation Valve No Internal Leakage Vacuum: -0.03 Pressure: 0.00 CONTINUE STOP Evacuation valve is checked for internal leakage. Possible results: • No Internal Leakage • Internal Leakage Internal leakage can result in: • False vacuum decay rejects •...
  • Page 53 Manifold Tightness (gross) Hardware Test Manifold Tightness No Leakage from Outside Vacuum: -0.82 bar Pressure: 0.00 CONTINUE STOP The overall tightness of the manifold is tested using the vacuum raise method. Possible results: • No Leakage from Outside • Leakage from Outside Leaks in the manifold can result in: •...
  • Page 54 Tracer Gas Fill Valve Hardware Test Tracer Gas Fill Valve No Internal Leakage Vacuum: 0.00 bar Pressure: 0.00 CONTINUE STOP The step tests the gas fill valve for internal leakage by registering pressure rise behind the valve. Possible results: • No Internal Leakage •...
  • Page 55 Tracer Gas Fill Valve Hardware Test Tracer Gas Fill Valve Valve works! 0.00 bar Vacuum: 0.50 Pressure: CONTINUE STOP This step tests that tracer gas fill valve opens to fill gas. Test will fail if tracer gas feed pressure is too low. If this is the case, adjust pressure and restart hardware test from beginning.
  • Page 56 Manifold Tightness (gross) Hardware Test Manifold Tightness Internal Leakage 0.00 bar Vacuum: Pressure: 0.46 CONTINUE STOP The overall tightness of the manifold is tested using the pressure decay method. This is a complement to the gas test, revealing leakage out, through the exhaust etc. Possible results: •...
  • Page 57 Indicator Lamps Hardware Test Lamp in Start Button 0.00 bar Vacuum: Pressure: 0.00 CONTINUE STOP Hardware Test Green Lamp (Top Left) 0.00 bar Vacuum: Pressure: 0.00 CONTINUE STOP Hardware Test Red Lamp (Bottom Left) 0.00 bar Vacuum: Pressure: 0.00 CONTINUE STOP This is a “manual”...
  • Page 58 START and STOP buttons Hardware Test Press Start Button (Top Right) 0.00 bar Vacuum: Pressure: 0.00 STOP Hardware Test Press Stop Button (Bottom Right) 0.00 bar Vacuum: Pressure: 0.00 STOP This is a “manual” test. The test continues when the correct button is pressed. The test checks the activated START and STOP buttons only.
  • Page 59 8.2.1 Hardware Error Messages Error Message Reason for Error Corrective Action* Hardware Error No power to vacuum Check cable to sensor. sensor. Vacuum Sensor Error Sensor not connected to Check connection to AD. Damaged vacuum sensor. Send in for repair. Hardware Error No power to pressure Check cable to sensor.
  • Page 60 8.2.2 Interpretation of Hardware Test Results Use the table below, to correct errors detected by the hardware test routine. Tested Unit Tested Feature Reason for Error Action Evacuation Valve Internal leaks Dirty or worn valve seals. Replace clean evacuation valve. Venturi Pump Maximum vacuum Compressed air pressure...
  • Page 61 Tested Unit Tested Feature Reason for Error Action Tracer Gas Fill Valve Internal leaks Dirty or worn valve seals. Replace or clean tracer gas fill valve. Leaking pilot valve. Replace fourth valve from bottom in pilot valve ramp. Test Port 2 Valve Function Dirty or broken pilot valve.

  • Page 62: Maintenance Instructions

    Maintenance Instructions There are three different parts that needs regular maintenance: • Venturi Pump Needs regular cleaning. • Gas Valves Needs regular cleaning and wears out. • Pilot Valves Maintenance free if incoming compressed air is dry and filtered to 5 μm. Changing Venturi Pump and all Gas Valves takes less than 15 minutes.

  • Page 63: Maintenance

    Maintenance 9.2.1 Tools and Safety Equipment When performing regular maintenance of the ILS500 F the following equipment is needed. Description Note Allen Keys (Hexagonal 3 and 4 mm) Torx Key (T25) Screwdriver (Philip 1 or Pozidrive 1 Protective Eyewear When performing tooling output test.
  • Page 64 Tracer Gas Fill Valve Test Port Valve 2 Vacuum Sensor Control Valve Pressure Sensor (HP model only) Vacuum Sensor Pressure Sensor Pilot Valve Ramp Valve Position 5A+6A Main Air Valve 5B+6B Venturi Pump Supply Evacuation Valve Tracer Gas Fill Valve Test Port 2 Valve Sensor Protection Valve Tooling Valve 1...
  • Page 65 9.2.4 Replacing the Venturi Pump Remove the exhaust hose from the barbed hose fitting Unscrew and remove the barbed hose fitting and the plastic washer. Use a 4 mm Allen key to remove the four screws holding the Venturi pump. Remove the o-ring under the Venturi.
  • Page 66 Install new Venturi or use compressed air jet and a cotton bud, pipe cleaner or small brush to clean the nozzles inside the Venturi. Replace hose fitting on Venturi inlet. Reconnect inlet hose. Clean o-ring and install in groove on valve manifold. Reinstall and tighten the four screws.
  • Page 67 9.2.5 Replacing Gas Valves Use a 3 mm Allen key to remove the four screws holding the valve to be changed. Lift the old valve out and put the new valve in. Notice the correct orientation in the picture below. Tighten the screws 2-3 mm (0.08-0.12 in.) at a time moving the key from screw to screw so that the valve doesn’t tilt much.
  • Page 68 9.2.6 Replacing Pilot Valves Use small screw driver to loosen the screw holding the valve. You must back the screw all the way out until you feel it “jumping” in the thread entrance. Push down on the LEDs while pressing the screw down until you feel the locking mechanism “snap”.

  • Page 69: Functional Verification

    9.2.7 Replacing Sensors Caution Service of the sensors may only be carried out by service organizations authorized for this purpose by INFICON. Functional Verification See Perform Hardware Test on page 50. Maintenance Instructions...

  • Page 70: Service

    Service Caution In case of a dysfunctional Sensistor ILS500 F, please send the product for service at your most convenient service facility. Please visit www.inficon.com for addresses. Service 70...

  • Page 71: Technical Data

    Technical Data 275 mm (10.8 in.) 364 mm (14.3 in.) 11.1 Electrical Specifications Electrical Supply Mains Voltage Single Phase 110-240VAC 50/60 Hz Current 1.0 A at 100 VAC 0.45 A at 230 VAC Power Rating 120 W max 33 W typical average Inrush Current Max 40 A Mains Connector...

  • Page 72: Pneumatic Specifications

    Communication Ports Data rate 1200-115200 baud Data bits Stop bits Parity None Flow control None 11.2 Pneumatic Specifications Compressed Air Supply Pressure Std Model 0.35–0.7 MPa (3.4–6.9 bar) (50–100 psi) Reduced vacuum capacity below: 0.5 MPa (4.8 bar) (70 psi) HP model 0.5–0.7 MPa (4.8–6.9 bar)

  • Page 73: Other Data

    Pneumatic Valve bore* 7 mm (0.28 in.) *Capacity is given for 500 mm (20 in.) of ID 10 mm (0.4 in.) hose between ILS500 F and test volume. Evacuation Max vacuum -85 kPa (-12.3 psi) Capacity 0.4 s/l to -50 kPa (-7.2 psi) 1.5 s/l to -80 kPa (-11.6 psi) Filling Capacity at 1 MPa supply...

  • Page 74: Interfaces And Connectors

    11.4 Interfaces and Connectors All interfaces signals except the serial. Communication interfaces are discrete 24 VDC logic signals. Output signals (OUT) are sourcing transistor outputs. Input signals (IN) are transistor inputs. Max current of each signal is given in the tables below. Total current (sum) must, however, be within instrument specification.
  • Page 75 Printing of results The printer port prints the result of every test. In hand probe mode the result printed is “ACCEPT” or “REJECT” followed by date & time and recipe name (if used) and end Char New Line (0A, LF).<09> (Char Tab, 09) is used as a separator. For Example: "TEST_ACCE<09>2013-09-04 13:23:03<09>Factory Default<0A>"...
  • Page 76 Commands The printer port can also be used to control the ILS500 F. The most commonly used functions can be started/configured over the RS232 interface. Always use New Line (0A,LF) as end character. Command Action K<0A> Starts a calibration. If the function is busy, the ILS500 prints the time remaining for the ongoing calibration in seconds.
  • Page 77 Connector: 5 pin male Weidmüller, Omnimate BL3.5. Mating screw terminal included. Purpose: Options port 1. Optional analogue or digital input (not supported by std software). Signal Type Load Comment +24 VDC SUPPLY 250 mA Option supply. VIN1 -60 mA Voltage input:Digital 24 VDC or analogue 0-10 VDC.
  • Page 78 11.4.4 Status Output Connector: 6 pin male Weidmüller, Omnimate BL3.5. Mating screw terminal included. Purpose: Test Status Outputs. Sourcing 24 VDC transistor outputs. Signal Type Load Comment RUNNING 0.5 A Cycle running. ACCEPT 0.5 A Tested part accepted. REJECT 0.5 A Tested part rejected.
  • Page 79 Signal Type Load Comment +24 VDC SUPPLY 300 mA Tooling switch supply (e.g. proximity switch). -7 mA Tooling switch 1. -7 mA Tooling switch 2. -7 mA Tooling switch 3. -7 mA Tooling switch 4. MARKER* 0.5 A Marker output. Selectable mark on REJECT or ACCEPT.
  • Page 80 Signal Type Load Comment EVAC1 0.5 A Venturi valve output. EVAC2 0.5 A Evacuation valve output. GASFILL 0.5 A Fill valve output. OPTOUT 0.5 A -1.0 A Common GND for outputs. 11.4.7 Probe Control Port Connector: 25 pin female D-sub Purpose: For external connection of ISH2000.
  • Page 81 Purpose: Emergency stop interface. Signal Type Load Comment +24 VDC SUPPLY 2.5 A AUX1 +/-1-5 A* Terminal 1 of safe relay contacts for auxiliary external use. AUX2 +/-1-5 A* Terminal 2 of safe relay contacts for auxiliary external use. ESTATUS 0.5 A Internal emergency circuit stopped.
  • Page 82 Signal Not Used Not Used Not Used Not Used Not Used 11.4.11 USB Port Connector: Purpose: Used for import and export of recipes. To access the USB port, remove the cover. See Removing the Cover on page 64. USB is connected USB Memory connected Import from USB Export to USB...
  • Page 83 Import Recipe from USB Importing database table Recipe1 from csv-file... USB Memory connected Import from USB Export to USB When importing recipes all recipes are imported from a file named Recipe1.csv. Export Recipe from USB Exporting database table Recipe1 to csv-file... USB Memory connected Import from USB Export to USB...

  • Page 84: Spare Parts And Accessories

    No-Stop Maintenance Kit Standard Model 590-680 HP Model 590-685 Venturi 1 pcs Fill valve 4pcs Pilot valve 1 pcs Fuse 2 pcs Necessary tools For a complete list of all spare parts and accessories, please contact: support.sweden@inficon.com Spare Parts and Accessories 84...

  • Page 85: Support From Inficon

    Customer Service Representative. You must obtain a Return Material Authorization (RMA) number from the Customer Service Representative. If you deliver a package to INFICON without an RMA number, your package will be held and you will be contacted. This will result in delays in servicing your instrument.

  • Page 86: Declaration Of Conformity

    Object of the declaration (marketing identification): Sensistor ILS500, Leak Detection System, … Sensistor ILS500 HP, Leak Detection System, high pressure model… Sensistor ILS500 F, Leak Detection Filler, … Sensistor ILS500 FHP, Leak Detection Filler, high pressure model… Type no for construction identification: ILS.210.306...

  • Page 87: Declaration By The Manufacturer

    Hereby declares that Sensistor ILS500, Leak Detection System, … Sensistor ILS500 HP, Leak Detection System, high pressure model… Sensistor ILS500 F, Leak Detection Filler, … Sensistor ILS500 FHP, Leak Detection Filler, high pressure model… Type no for construction identification: ILS.210.306)

  • Page 88: Appendix A: Parameter Index

    Appendix Parameter Index Parameter Range Factory Default Customer Modification Block Test Pressure 0.3 bar Blockage Test Time Blockage Test Choose at startup Demo Mode End of Test Signal Evacuation Timeout 10.0 s Extended Gas Evacuation Extended Gas Fill Extended Pre Evacuation External Acknowledge External Gas Regulation External Start/Stop...
  • Page 89 Parameter Range Factory Default Customer Modification Purge Object Refill Hysteresis 0.2 bar Refill Timeout Status - pin 5 End of Test Test Timeout 10 min Tooling Connection Tooling Disconnection Two-Hand Control Use Recipes Vac. Stabilisation Time Vacuum Decay Limit 0.1 bar Vacuum Decay Test Vacuum Decay Test Time...
  • Page 90 INFICON AB Westmansgatan 49, S-58216 Linköping, Sweden UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM HONG KONG Vi sit o ur web site fo r con ta ct info rma tion an d sa le s o f fi ces wo rld wid e.

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