Rugby LR-26C Installation And Operation Manual

Sub-frame hoist

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Phone: 1-800-869-9162

Hoist Serial #:____________________________________________________

Pump Installation and

Operation Manual #:_______________________________________________

In Service Date:___________________________________________________

Dealer:__________________________________________________________

Address:_________________________________________________________

City, State ZIP:____________________________________________________

Dealer Phone Number:______________________________________________

Use this manual ONLY if installing or operating a model LR-26C, LR-623, LR-28A, or LR-2355 hoist in a sub-frame.

This manual should be kept in the glove compartment of the truck for reference when needed.

Original Revision: January 18, 2007

Current Revision: D August 4. 2020

MODEL LR-26C,

LR-28A, & LR-2355

SUB-FRAME HOIST

INSTALLATION AND

OPERATION MANUAL

To Be Filled In By Installer

LR-623,

1657499

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Summary of Contents for Rugby LR-26C

Page 1 City, State ZIP:____________________________________________________ Dealer Phone Number:______________________________________________ Use this manual ONLY if installing or operating a model LR-26C, LR-623, LR-28A, or LR-2355 hoist in a sub-frame. This manual should be kept in the glove compartment of the truck for reference when needed.
Page 2 All TBEI-Rugby's liability and warranty for a given hoist will be voided, if it is determined by TBEI-Rugby, that substituted hydraulic components were incompatible with those supplied by TBEI-Rugby.
Page 3 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 3 of 25 "WARNINGS" WARNING: Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death. Always read and understand fully all installation and operation manuals before installing or operating this equipment.
Page 4 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 4 of 25 Capacities are based on the following: 1. Water level non-diminishing loads. 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual).
Page 5 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 5 of 25 Capacities are based on the following: 1. Water level non-diminishing loads. 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual).
Page 6 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 6 of 25 Capacities are based on the following: 1. Water level non-diminishing loads. 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual).
Page 7 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 7 of 25 Capacities are based on the following: 1. Water level non-diminishing loads. 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual).
Page 8 "INSTALLATION INSTRUCTIONS" If a LR-26C hoist is to be mounted in this sub-frame, first bolt the two flat brackets to the sub-frame as shown in Figure 1A LR-26C. Next, position the hoist saddle so that it lines up with the flat edge of the flat bracket.
Page 9 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 9 of 25 WARNING: During the first degrees of the dump cycle, the hoist lower link will move forward. Therefore, it is important to keep the areas illustrated in Figure 3 open to allow this hoist movement. Failure to do this will cause the hoist to not operate as intended and may damage the hoist and/or other truck components.
Page 10 Attach the sub-frame guide plates to the sub-frame using 1/2 x 4" bolts, lock washers, and nuts. The guide plate should be installed in the next available hole forward of the flat bracket for the LR-26C, LR-623, or LR-2355. It should be installed in the next available hole rearward of the flat bracket for LR-28A.
Page 11 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 11 of 25 Position truck body on sub-frame. NOTE: A clearance of at least 2" is required between the truck cab and the closest point on the truck body.
Page 12 Place a complete operation manual in the glove compartment of the truck. This manual MUST BE available for reference by the operator when needed. WARNING: If the hydraulic system used to power this hoist was supplied by TBEI-Rugby, an operation manual will be included with the hydraulic components. The operation manual for this hydraulic system MUST BE supplied to the operator.
Page 13 The following is a step by step procedure to determine how many body props are required for this application. 1. The TBEI-Rugby Part Number 03 0703 body prop is to be used with this hoist. Determine if this is the body prop you have by referring to Figure 6.
Page 14 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 14 of 25 Determine the "X" value referring to Figure 7. The "X" value is the horizontal distance between the body center of gravity and the rear hinge when the body is empty and down. Be sure to include any items attached to the body such as toolboxes or other structures when determining the center of gravity.
Page 15 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 15 of 25 EXAMPLE: Using a 12' body that has an empty weight of 6,000 pounds. Body is installed with a 18" overhang. The prop is located 84" forward of the rear hinge. Assume the center of gravity is 72"...
Page 16 1. Once the TBEI-Rugby hoist has been installed, raise the hoist up and temporarily block the body up. Position the prop assembly against the truck frame as illustrated in Figure 7.
Page 17 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 17 of 25 Two “DANGER” decals, as shown on this page are supplied with each hoist. These decals should be positioned as shown in Figure 9. The part number of the “DANGER” decal is 03 6039.
Page 18 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 18 of 25 "LUBRICATION" IMPORTANT: All grease fittings should be greased at least twice annually. Refer to Figure 12 for grease fitting locations. Failure to grease hoist will result in hoist failure. Hoist failure due to lack of grease is not covered by the warranty.
Page 19 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 19 of 25...
Page 20 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 20 of 25 "OPERATION OF BODY PROP" WARNING: Being under a raised body can result in serious injury or death should the body unexpectedly descend.
Page 21 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 21 of 25 "OPERATION OF HOIST AND PUMP" WARNING: Operating this hoist without first understanding the proper operation procedures can lead to serious injury or death. Always read and understand fully all operation manuals before using or operating this equipment.
Page 22 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 22 of 25 ITEM PART # DESCRIPTION 1653827 SCREW, ½-13 X 1-1/2 HHC GR5 PLT 1653838 SCREW, 5/8-11 X 4 HHC GR8 PLT 1653845...
Page 23 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 23 of 25 ITEM PART # DESCRIPTION 1653827 SCREW, ½-13 X 1/1/2 HHC GR5 PLT 1653838 SCREW, 5/8-11 X 4 HHC GR8 PLT 1653845...
Page 24 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 24 of 25 LR-28A PARTS LIST ITEM PART # DESCRIPTION 1653827 SCREW, 1/2-13 X 1-1/2 HHC GR5 PLT 1653840 SCREW, 5/8-11 X 4-1/2 HHC GR8 PLT...
Page 25 Model LR-26C, LR-623, LR-28A, & LR-2355 Sub-Frame Hoist Installation and Operation Manual Stock No. 1657499 Page 25 of 25 LR-2355 PARTS LIST ITEM PART # DESCRIPTION 1653827 SCREW, ½-13 X 1-1/2 HHC GR5 PLT 1653838 SCREW, 5/8-11 X 4 HHC GR8 PLT...

This manual is also suitable for:

Lr-623 Lr-28a Lr-2355