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Summary of Contents for WP MXMA 4800
- Page 1 Workshop Manual MXMA 4800 Cone Valve 2014 WP Performance Systems GmbH Gewerbegebiet Nord 8 5222 Munderfing Austria ...
- Page 2 TABLE OF CONTENTS 1 INTRODUCTION 2 EXPLODED VIEWS 3 WORK ON FORK 3.1 STANDARD SERVICE 3.1.1 DISASSEMBLING THE FORK LEGS 3.1.2 ASSEMBLING THE FORK LEGS 3.2 CARTRIDGE SERVICE 3.2.1 DISASSEMBLING THE CARTRIDGE 3.2.2 DISASSEMBLING THE PISTON ROD 3.2.3 ASSEMBLING THE PISTON ROD 3.2.4 DISASSEMBLING THE SCREW CAP 3.2.5 ASSEMBLING THE SCREW CAP 3.2.6 DISASSEMBLING THE COMPRESSION DAMPING...
- Page 3 After you complete the repair or service work, check the operating safety of the vehicle. The work prescribed in the service schedule must be carried out by an authorized WP workshop only otherwise, all warranty claims will be void. No warranty claims can be considered for damage resulting from manipulations and/or alterations to the vehicle.
- Page 4 EXPL LODED VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 5 2 EXP PLODE D VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 6 EXPL LODED VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 7 EXPL LODED VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 8 EXPL LODED VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 9 EXPL LODED VIEW Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 10 3.1.1 DISASS SEMBL LING TH HE FORK K LEGS Info Conditi The st teps are ide entical for bo oth fork leg The fork k legs are d disassemble move protec ctive cover o on the botto om of the fo ork legs Note e down the...
- Page 11 - Lo oosen rebou und adjustm ment nut. se soft jaws Info Do not use impact wre nch. Place a a fluid colle ector beneath it, a as asually s some oil will l drain out. rebound adj justment ca annot remov ved jet...
- Page 12 - Re move the c cartridge and d spring. - Re move dust boot with a screw drive er carefully. - Re move the tw wo rings. - Re move the s eal holder. Strap spann ner ( T14058 - Pul ll out the ou uter tube.
- Page 13 - Re move the s eal holder a and the dus st boot. - Re move the lo ock ring by using a sma all screw dr river. - Kno ock out the seal carefu ully. Info urn the seal holder seve eral times a and give jus...
- Page 14 3.1.2 ASSEM MBLING G THE FO ORK LE Info Before e mounting , check eve ery part for d damages. C Clean every y part. Chec ck the length h of the main s spring and compare th he measure with the da ates on the...
- Page 15 - Install dust boot. Assembly tool (T14040S) - Greasy the seal and dust boot on the inside. Grease (T14034) - Slip on the mounted seal holder. Protecting sleeve (T1401) Workshop Manual 01‐2013; Rev.0 ...
- Page 16 - Slid de on the lo ower sliding bushing. - Mo ount upper s sliding bush hing. Info ently pull the em apart wit thout using a a tool. ather the tub be with fork oil - Gre easy the fitt ting of the lo ower sliding g bushing in n the oute er tube.
- Page 17 - Mo ount the spr ring with the e spacer on n the bottom - Co ompress th e fork and p place specia al tool. T14020) ount the da amping adju ustment tube ount the hy ydro stop Info he mother sc crew has to b...
- Page 18 ighten the f fork cap with special to o ol. T14017) Info 0 Nm Worksho op Manual 01‐2013; Rev .0 ...
- Page 19 3.2.1 Disass sembling g the Ca artridge - Cla amp the car rtridge into a a vise. amping stan nd (T 14015 - Loo osen and re emove screw w cap. n wrench (T 103) - Re move screw w cap.
- Page 20 3.2.2 Disass sembling g the pi iston ro - Cla amp the pist ton rod into a vise. amping stan nd ( T14016 - Re move the n nut on the to - Re move rebou und shim st tack.
- Page 21 Info Alig gn triangular plates exact tly with the o openings of t the bound piston . Info Clea an all the pa rts tidy befo re mounting g. - Mo ount and tigh hten new nu ut with the c collar facing down nward Guid deline. Info 5 N m and Loctit te 243 3.2.4 Disass sembling g the sc...
- Page 22 - Cla amp special l tool in a vi ol ( T 1285S Info at up the ca artridge ( 50 0⁰C/ 122⁰F) ) at the uppe site - Op pen the sprin ng preload adjuster. ng wrench (T T 14028) - Ch ange the o-...
- Page 23 - Gre ease the ba alls. Info 80 Nm and Loc tite 243 ng wrench ( (T15028) - Cla amp cartridg ge in a vise using spec cial tool. 14015) - Gre ease the thr read of the preload adj justment nu - Mo ount spring p preload adj...
- Page 24 3.2.6 Disass sembling g the co ompres ssion da amping - fix the part in a a vise. pport tool (T T1286S) - Re move nut. - Re emove pisto n and shim stack. 3.2.7 Assem mbling th he comp pressio on damp...
- Page 25 - Mo ount piston, the shim an nd the sprin - Mo ount and tigh hten the nu Info 5 Nm 3.2.8 SERVIC CE SCR REW SL LEEVE - Re move ring a and check v valve stop. - Ch ange O-ring Info ease the new...
- Page 26 - Slid de the new pilot bushin ng onto the special too 620) - Pos sition the pi ilot bushing in the scre ew sleeve w with the spec cial tool and d press it all the way. Info nsure that sp pecial tool (T1...
- Page 27 3.2.9 Assem mbling th he cartr ridge - Cla amp the pist ton rod in a vise. pport tool ( T 14016) - Re place the n eedle. - Mo ount and tigh hten the pis ston. Info 18 ...
- Page 28 - Fill ing with for k oil. Info 0‐180 ml SAE E 4 - Mo ove up and d down the pi iston severa al times. Info l level 1,5 cm m underneat h the hole w when piston i s mpletely dri ven into. - Gre ease the thr read. T159) Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 29 (T 103) Info nd tight. - com mpress the cartridge co ompletely s several time Info ere can be a s small oil flow w throughout t the holes. Info WP delivers all f forks with a standard spr ring preload of 1 click k. See Chapter 3.1 Worksho op Manual 0 1‐2013; Rev .0 ...
- Page 30 NOTES: Workshop Manual 01‐2013; Rev.0 ...
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