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Summary of Contents for Marlon Xplore Pro II SxS
- Page 1 Marlon Xplore Pro II SxS Deck Owner’s Manual Assembly & Installation Instructions 2850lbs load max on deck 2500lbs load max on ramps Marlon Recreational Products www.marlonproducts.com 1-800-663-7367...
- Page 2 • Marlon Recreational Products is not responsible for accidents, occurrence, injuries and loss to or of any person or property wherever which arises as a result of Purchaser’s alteration, modification, assembly, reassembly or installation of this product except as instructed;...
- Page 3 Inspect weekly for loose connection to truck. Deck is approximately 360lbs; it is the operator’s responsibility to ensure that the deck and load must not exceed the vehicle GVW. Maximum deck load, evenly spaced, is 2850lbs, skewed loads reduce capacity. Ensure front and rear of load is securely attached to the deck prior to vehicle start-up. Under no circumstance can the deck, load on the deck, and load in the rest of the vehicle exceed Gross Vehicle Weight (GVW) of the vehicle.
- Page 4 ASSEMBLY INSTRUCTION’S *YOU SHOULD HAVE THE FOLLOWING IN THE HARDWARE KIT PROVIDED* QTY / SIZE / LENGTH / DESCRIPTION / DECK LOCATION 1/2” 3 1/4” Hex Head Bolts SS Deck Ramps/Braces 1/2” 5 1/2” Hex Head Bolt SS Deck Ramps/Braces 1/2”...
- Page 5 DECK ASSEMBLY INSTRUCTIONS Note do not tighten any nuts until all bolts are in place.
- Page 6 1. Start by standing the front and back leg assemblies upright. 2. Choose either the 53” (shortbox Truck) or the 65” (longbox Truck) crossmembers, bolt into place on the u-channel located near the bottom of the leg assembles, using 3 1/4” bolt, washers and Nyloc nuts.
- Page 7 4. Bolt down the deck ramp sections to the leg assembles. Using the 3 1/4” bolts for the 4 outer holes then using the 5” bolt for the 4 inner holes, along with the washers, and Nyloc nuts. 5. Now you can install the 2 front tire cradles using 4 -3 1/4” bolts per cradle.
- Page 8 6. Now install the 2 side bars using the 7 – 3 1/3” bolts per side. 7. Now install the winch mount plate bar with 2 – 3 ¼” and 2 – 5 ½” bolts...
- Page 9 8. Now you can tighten all nuts, starting from the lowest to the highest. All nuts are to be tightened and torqued to 45ft lbs. 9. Slide Ramps in center, narrow ramp on top of wider ramp and pin into place. CONGRADULATIONS Finished Product...
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Page 10: Installation Instructions
INSTALLATION INSTRUCTIONS: SXS Deck is rated for 2850lbs and loading Ramp 2500lbs All decks come with serial numbers located on the lower rear leg. 1. Remove the ramp from the deck to lighten the deck’s weight. 2. With the assistance of 2-3 others, lift the deck into the back of the truck (approx. weight is 300 lbs without the ramps) 3. - Page 11 8. Repeat steps 5-8 on other 3 deck legs. 9. Reinstall the ramps and secure with the spring pins. Congrats your New Side by Side Deck is ready to Load www.marlonproducts.com Marlon Recreational Products Proudly serving you from: Chilliwack, BC Office 1-800-663-7367 Stony Plain, AB Office 1-855-962-5500 St.
- Page 12 (This is a must as it will keep the ladder from possible rotating and causing vehicle or bodily harm). Place it in front of the Marlon side decal (this is so you can get out of the vehicle once you park).
- Page 13 14. Repeat steps 12 and 13 on the remaining 3 tires.(remember to install the spring pin when using the movable ladder, this is imperative to the strength of the mounting positions) 15. Place the removable ladder in the holder on the deck, close the tailgate and you’re ready to hit the road.
- Page 14 5. Install the moveable ladder to the driver’s side of deck using the spring pin. Place it in front of the Marlon side decal (this is so you can get out of the vehicle once you park). (remember to install the spring pin when using the movable ladder, this is imperative to the strength of the mounting positions) 6.
- Page 15 5. Place ramps back on the deck and pin in place with spring pin. Place movable ladder back in holding position on the deck. Your Unloaded www.marlonproducts.com Marlon Recreational Products Proudly serving you from: Chilliwack, BC Office 1-800-663-7367 Stony Plain, AB Office 1-855-962-5500 St.
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