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Summary of Contents for Marlon Xplore SXS
- Page 1 Marlon Xplore SXS Riser Assembly & Mounting Instructions (SXS or Riser Extension see Website) Marlon Recreational Products www.marlonproducts.com 1-800-663-7367...
- Page 2 • Marlon Recreational Products is not responsible for accidents, occurrence, injuries and loss to or of any person or property wherever which arises as a result of purchaser’s alteration, modification, assembly, reassembly or installation of this product except as instructed.
- Page 3 Deck is approximately 350lbs, Riser is 185lbs, it is the operator’s responsibility to ensure that the deck/riser and load must not exceed the vehicle GVW. Maximum deck load evenly spaced is 2000lbs, skewed loads reduce capacity. Ensure front and rear of load is securely attached to the deck prior to vehicle start-up. Under no circumstance can the deck, load on the deck, and load in the rest of the vehicle exceed Gross Vehicle Weight (GVW) of the vehicle.
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Page 4: Tools Required
ASSEMBLY INSTRUCTION’S *YOU SHOULD HAVE THE FOLLOWING IN THE HARDWARE KIT PROVIDED* QTY / SIZE / LEGNTH / DESCRIPTION ½” 6 1/4” Bolts ½” 5 1/2” Bolts ½” 3 ¼” Bolts ½” Nyloc Nuts ½” Flat Washers ¼” 2 ½” Bolt ¼”... -
Page 5: Packing List
Packing list... - Page 6 RISER INSTALLATION INSTRUCTIONS Start by marking the position for the mounting holes on the sled deck. 1. Mark 6 ½” from the from of the headache rack and directly in the middle of the main support stringer (inline with the large rivets that attach the decking to the frame). Repeat on other side. *It is imperative that these holes are drilled in the center of the stringer* See piture with bolt positioned in the center of the stringer and leg.
- Page 7 2. Drill 9/16” hole (start with ¼” pilot hole as you are drilling thru 4 layers). Repeat on other side. 3. Place the front support leg into position and install the 2 - 5 ¼” bolts with washers and nyloc nuts (do not tighten).
- Page 8 4. Attach the 2 main deck ramps to the front leg support with 2 – 5 ¼” and 2 – 3 ¼” bolts with washers and nyloc nuts (do not tighten). 5. Slide on the front tire cradles and bolt in place with 8 – 3 ¼” bolts (do not tighten). Then bolt on the front winch mount support with 2 –...
- Page 9 6. Align rear deck ramp pad with the pre drilled hole in the pad and the center of the main deck stringer inline with the large rivets that attach the decking to the main frame. Set the 2 deck ramp leveling spaces under the pad as follows.
- Page 10 7. Attach side rail bars with 14 – 3 ¼” bolts with washers and nyloc nuts (do not tighten).
- Page 11 8. Now that all parts have been attached you can go ahead and tighten all nuts and bolts, starting from the deck mounting bolts and work your way up. All nuts should be torqued to 75 ft lbs. 9. Install the 2 – 8” pieces of supertrac to the front tire cradles with 4 – 2 ½” x ¼” bolts, washers and nyloc nuts.
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Page 12: Mounting Instructions
MOUNTING INSTRUCTIONS: When riser is assembled and deck has been prepped 1. Lift assembled riser onto sled deck, with deck sides in the fully open position, align holes in front leg (2) and rear deck ramp pad (2) with 4 holes in sled deck, 2 fronts close to headache rack and 2 rears close to rear of deck. - Page 13 4. Install 2 – 6 ¼” bolts with 2 flat washers and nylocs. Thru the deck pad as well as the 18” and 9” spacers and thru the deck. 5. Now you can tighten all 4 sets of bolts and nuts to 75 ft lbs. 6.
- Page 14 7. You will feel the front of the machine drop slightly once the front tires roll into the front tire cradle. 8. Apply the brakes and put the vehicle in park. 9. If you have a winch on your vehicle or mounted on the deck, hook it to the winch mount point and snug up the tension on the cable.
- Page 15 Unload Instructions with Vehicle Power 1. Remove ramp/ramps from deck mount and securely engage onto the rear load bar of the deck. Align with tire width of vehicle. 2. Enter vehicle, close door, apply seat belt, press on the brake start vehicle. Place in reverse and start to back off slowly.
- Page 16 4. Continue down ramps until vehicle is completely on the ground. Place vehicle in park. 5. Place ramps back on the deck and pin in place with spring pin. Your Unloaded www.marlonproducts.com Marlon Recreational Products Proudly serving you from: Chilliwack, BC Office 1-800-663-7367 Stony Plain, AB Office 1-855-962-5500 St.
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