Related Manuals for ESS Compact Plus
Summary of Contents for ESS Compact Plus
- Page 1 Compact Plus Primary Cleaner Installation Operations Manual Compact Plus Primary Cleaner 25/06/2020...
- Page 2 Braeside VIC 3195 essvic@esseng.com.au Unit 1 / 20 Doyle Avenue (02) 4251 9801 PO Box 343 WOLLONGONG esswol@esseng.com.au Unanderra NSW 2526 TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA VSS TOLL FREE 1800 300 877 Compact Plus Primary Cleaner 25/06/2020...
-
Page 3: Warranty Note
WARRANTY NOTE ESS WARRANTS the Compact Plus Primary Cleaner to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory. The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective. - Page 4 SECTION 2 INTRODUCTION SECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 OPERATOR TRAINING SECTION 6 ROUTINE MAINTENANCE AND SERVICE SECTION 7 TROUBLE SHOOTING SECTION 8 INSTALLATION & PARTS ASSEMBLY DRAWINGS SECTION 9 FINAL CHECKLIST Compact Plus Primary Cleaner 25/06/2020...
-
Page 5: Section 1 - Safety
SECTION 1 - SAFETY The Compact Plus Primary Conveyor Belt Cleaner is designed to be quickly and easily serviced by appropriate personnel. If appropriate safe visual access is provided, inspection and tensioning adjustments can be carried out whilst the belt is in operation. -
Page 6: Section 2 - Introduction
The Compact Plus is a conveyor belt Primary Cleaner, designed for use on smaller conveyors where space is often restricted. The Compact Plus is suitable for use on conveyor belts that range from 200 to 1200 mm wide, and where belt speed is low to moderate. -
Page 7: Section 3 - Preparation For Installation
Does the belt run true, or track off to one side? Is the Head Pulley out-of-round? Consult ESS if any UNUSUAL conditions are observed in the above. These conditions may result in recommendation of a different installation position or even a different cleaner. -
Page 8: Section 4 - Installation
For conveyors that do not have an enclosed chute, fabricate suitable mounting plates each side of the conveyor, or contact ESS for assistance. Measure radially A mm (see table following) from the face of the belt. From this point draw an arc using the pulley’s centre-line as the centre point. - Page 9 The tensioner can be reverse assembled, as long as it is tensioning the blades in the correct direction – see diagram below. The tensioner assembly may be located on the opposite side of the conveyor, as long as access is available for maintenance. Once mounting position is confirmed, proceed. Compact Plus Primary Cleaner 25/06/2020...
- Page 10 If the mount is to be attached to structure or brackets other than the chute wall, project the line of the mainframe centre to the mounting position, and provide cutouts and bolt holes at that position. Compact Plus Primary Cleaner 25/06/2020...
- Page 11 Centre the blades on the mainframe, then tighten the blade retainers in place against either side of the blades. Rotate the mainframe until the blade tips lightly contact the belt. Do the blade tips all touch the belt at the same time? (+1mm)? Compact Plus Primary Cleaner 25/06/2020...
- Page 12 4.2 SETUP AND ADJUSTMENT OF THE SPRING TENSIONER The Compact Plus Primary Cleaner is supplied with a pair of steel mount plates fitted with low friction bushes. These mounts may be secured to the conveyor chute in any orientation (horizontal, vertical or inclined), to suit site restrictions.
- Page 13 Assembly is as follows: Install the Far Side mount as previously described. Slide the Lock Collar onto the Compact Plus mainframe, with the tab pointing inwards toward the mount. With the cleaner blades just touching the belt, as previously described, position the Lock Collar tab at 30°...
- Page 14 NUMBER OF SPRING BELT WIDTH BLADES LENGTH (mm) (mm) 1050 1200 1350 Installation is complete and the cleaner is ready for service. 4.2.4 Spring Tensioner Assembly and Parts Diagram Compact Plus Primary Cleaner 25/06/2020...
- Page 15 M12 Spring Washer 02319514 Pivot Bracket 09040398 M12 x 40 Setscrew 02315540 Adjusting Rod 09040397 M12 Nut 02311512 Spring 09040399 R-Clip 02308005 Far Side Lock Collar 09040033 Note: Add suffix S to part numbers for stainless steel. Compact Plus Primary Cleaner 25/06/2020...
-
Page 16: Section 5 - Operator Training
SECTION 5 - OPERATOR TRAINING The decision to purchase ESS cleaning equipment has put within easy reach the reality of a clean plant. The next step is the correct training of personnel to maintain and service the equipment or contract ESS to maintain the cleaners so that they remain at optimum efficiency. -
Page 17: Section 6 - Routine Maintenance And Service
Thoroughly assess the job and jobsite before proceeding. Ensure that personnel and equipment are protected from injury or damage during maintenance. ESS recommends that a Job Safety Analysis (JSA) be conducted before proceeding with any installation or service work to identify and control hazards. - Page 18 Re-adjust the cleaner as previously described in section 4. Step 6 Remove locks or tags and restart belt. Observe cleaner action and blade effectiveness. Replace access door or hatch - if fitted. Clean up work area. Compact Plus Primary Cleaner 25/06/2020...
-
Page 19: Section 7 - Trouble Shooting
Increase frequency of inspection and service once a mainframe and belt week A small amount of deflection is considered normal. Normal deflection Contact ESS if excessive deflection occurs PROBLEM - Higher blade wear rate than estimated. CAUSE SOLUTION Cleaner over-tensioned... -
Page 20: Section 8 - Installation & Parts Assembly Drawings
SECTION 8 – INSTALLATION & PARTS ASSEMBLY DRAWINGS Compact Plus Primary Cleaner 25/06/2020... - Page 21 Compact Plus Primary Cleaner 25/06/2020...
-
Page 22: Final Checklist
Number: _____________________ Date: ___________________ Site Equipment No./Location: _________________________ Site Contact: _________________________ Completed By: _____________________________________ 1. Was equipment to ESS Specification? _______________________________ Yes/No Drawing No. Ref: _________________________________________ Attached? Yes/No If No, WHY _______________________________________________________________________________ ________________________________________________________________________________________ Will this affect performance? Yes/No If Yes, WHY ______________________________________________________________________________ ________________________________________________________________________________________ 2.
Need help?
Do you have a question about the Compact Plus and is the answer not in the manual?
Questions and answers