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Summary of Contents for BOMBARDIER Ski-Doo Legend Sport 4-Tec
- Page 2 2003 Shop Manual Supplement 4-TEC LEGEND V-1000 SPORT GRAND TOURING V-1000 SPORT This supplement must be used in conjunction with the 2003 ZX Series Shop Manual (P/N 484 200 042).
- Page 3 Legal deposit: National Library of Quebec National Library of Canada 2003 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc. © Bombardier Inc. 2003 Technical Publications Bombardier Inc.
- Page 4 TABLE OF CONTENTS SECTION SUBSECTION PAGE SAFETY NOTICE ..........................INTRODUCTION ..........................SERVICE TOOLS AND 01 – Service tools ................01-01-1 SERVICE PRODUCTS 02 – Service products ..............01-02-1 MAINTENANCE 01 – Table of contents ..............02-01-1 02 – Maintenance chart ..............02-02-1 03 –...
- Page 5 Always use common shop safety practice. Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. We strongly recommend that any services be carried out and/or verified by a highly skilled professional mechanic.
- Page 6 INTRODUCTION INTRODUCTION This Shop Manual covers the following Bombardier made 2003 snowmobiles: MODEL PACKAGE ENGINE COLOR COUNTRY MODEL NUMBER GRAND TOURING (E) SPORT V-1000 2 tone Blue (U.S./CDN) 2638 GRAND TOURING (E) SPORT V-1000 2 tone Blue (EUR) 2644 LEGEND (E)
- Page 7 INTRODUCTION coolant temperature sensor Max. maximum °C degree Celsius Min. minimum cubic centimeter milliliter capacitor discharge ignition millimeter center minute centimeter mile per hour cm² square centimeter multi protocol interface cm³ cubic centimeter newton direct current N.A. not applicable DESS digitally encoded security system number digital performance management...
- Page 8 INTRODUCTION This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog. Page heading indicates section and subsection detailed. Subsection title indicates Section 07 REAR SUSPENSION beginning of the subsection. SUSPENSION SC-10 SPORT, TOURING AND MOUNTAIN Italic subtitle above exploded view...
- Page 9 INTRODUCTION Section 05 TRANSMISSION Title indicates main procedure Turn puller handle and sliding half at once to extract the bushing. to be carried-out. CAUTION: Italic bold face type setting indicates a particular procedure A-Series and B-Series Only concerning a model. Should installation procedure be required, refer to BRAKE then look for Italic bold face setting...
- Page 10 Due to late changes, it may have some differences between the manufactured product and the de- scription and/or specifications in this document. Bombardier Inc. reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.
- Page 11 INTRODUCTION THREADLOCKER 1. Clean threads (bolt and hole) with solvent. 2. Apply Loctite Primer N (P/N 293 800 041) on Uncovered Holes (bolts and nuts) threads (bolt and nut) and allow to dry for 30 seconds. 3. Choose proper strength Loctite threadlocker. 4.
- Page 12 INTRODUCTION Preassembled Parts NOTE: If it is difficult to readjust, heat screw with a soldering iron (232°C (450°F)). STRIPPED THREAD REPAIR Stripped Threads A00A3OA 1. Apply here 2. Do not apply 1. Clean bolts and nuts with solvent. 1. Release agent 2.
- Page 13 INTRODUCTION GASKET COMPOUND MOUNTING ON SHAFT All Parts Mounting with a Press A00A3UA 1. Bearing 2. Proper strength Loctite A00A3SA 3. Shaft 1. Proper strength Loctite 2. Loctite Primer N (P/N 413 708 100) and Gasket Eliminator 515 Standard (P/N 413 702 700) on both sides of gasket 3.
- Page 14 INTRODUCTION CASE-IN COMPONENTS Metallic Gaskets A00A3VA 1. Proper strength Loctite 1. Clean inner housing diameter and outer gasket diameter. 2. Spray housing and gasket with Loctite Primer N (P/N 293 800 041). 3. Apply a strip of proper strength Loctite on lead- ing edge of outer metallic gasket diameter.
- Page 15 INTRODUCTION TIGHTENING TORQUES FASTENER SIZE N•m Lbf•ft (8.8 grade) WARNING Torque wrench tightening specifications must strictly be adhered to. Locking devices (ex.: locking tabs, elastic stop nuts, self-locking fasteners, etc.) must be in- stalled or replaced with new ones where spec- ified.
- Page 16 Page______ ❏ ❏ Machine___________________ Report of error Suggestion ____________________________________________________________ We would be pleased if you could ____________________________________________________________ communicate to Bombardier any sug- gestions you may have concerning ____________________________________________________________ our publications. ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Name ______________________________________________________ Address ____________________________________________________ City and State/Prov. ________________________...
- Page 17 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0...
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