Related Manuals for Kobelt 2544
Summary of Contents for Kobelt 2544
- Page 1 2544 Pneumatic Control Head Owner’s Operation, Installation & Maintenance Manual Kobelt Manufacturing Co. Ltd.
- Page 2 2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. NOTES RECORD DATA BEFORE INSTALLATION FOR FUTURE REFERENCE Model #: Serial #: Date of Purchase: Date of Installation: Rev A mnl_2544.docx 2 of 22...
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Page 3: Table Of Contents
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. Table of Contents Introduction ........................4 Contact ............................4 Safety ............................4 1.2.1 Safety Alerts .......................... 4 1.2.2 Notice to Installer ........................4 1.2.3 Product Hazards ........................5 Product Description .......................6 Overview............................ 6 Technical Data ........................... -
Page 4: Introduction
This document is intended to clearly present comprehensive product data and provide technical information to assist the end user in design applications. Kobelt reserves the right, without notice, to change the design, or construction, of any products and to discontinue or limit distribution of any products. -
Page 5: Product Hazards
Ensure that all power sources are locked out prior to performing work. Pinch Points: The 2544 control head contains pinch points, which can cause bodily harm. Ensure that hands and fingers remain clear of the pinch points when performing work. -
Page 6: Product Description
Direct connection to air-piloted shift valves, or b. Connection to Kobelt 4204 or 4207 clutch actuators. The 2544 is available in a combination of black and chrome, all black, or all polished chrome to suit your appearance preference. Rev A mnl_2544.docx... -
Page 7: Technical Data
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. ECHNICAL Handle Travel: • Neutral: Detented • Clutch engage: +/- 20 Detented • Full throttle: +/- 80 Pressure Output: • Throttle: configurable (see model code) • Clutch: 150 psi [10.1 bar] (maximum) -
Page 8: Schematic Symbol
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. CHEMATIC YMBOL Rev A mnl_2544.docx 8 of 22... -
Page 9: Installation
To make the proper piping connections at the control head, refer to the diagram at left. The 2544 control head is equipped with four 1/8 NPT pressure ports and two 1/8 NPT exhaust ports. The exhaust ports do not need to be connected. Install the port fittings using thread sealant and tighten to 2 - 3 turns from finger tight. -
Page 10: Piping
Kobelt 2544 control head valves are equipped with “U” cups and “O” rings and therefore require lubrication in order to provide long service life. Unlubricated seals will have excessive friction and wear. -
Page 11: Multi-Station Connection
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. ULTI TATION ONNECTION Rev A mnl_2544.docx 11 of 22... -
Page 12: Commissioning
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. OMMISSIONING DJUSTMENT The control head is adjusted and at the factory and, as such, will not require any further adjustment after installation. UNCTIONAL Do not put the vessel into service until the control head has been tested. -
Page 13: Maintenance
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. AINTENANCE REVENTATIVE AINTENANCE • Quarterly (4 times per year) o Ensure that the throttle friction adjustment is adequate. o Inspect unit for air leaks • Every 2 years o Lubricate pins & rollers o Inspect throttle &... -
Page 14: Recommended Spare Parts And Kits
Appendix B for a complete list of parts. When purchasing spare parts refer to Appendix B: Parts List at the back of this manual for Kobelt component Part Numbers. It is recommended that any required service work on a Kobelt unit be performed by a factory authorized service representative. -
Page 15: Warranty
Buyer. Kobelt’s sole obligation to the Applicant will be to repair or replace the defective part with same or similar product, to a maximum value of the list price of the product or part. The Kobelt warranty does not cover labour charges, travel or any other associated expenses. -
Page 16: Appendix A: Installation Dimensions
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. A: I PPENDIX NSTALLATION IMENSIONS Figure 6: 2544 Installation Dimensions Rev A mnl_2544.docx 16 of 22... -
Page 17: Appendix B: Parts List
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. B: P PPENDIX ARTS Rev A mnl_2544.docx 17 of 22... - Page 18 2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. 2544-2000 Sub Assembly Rev A mnl_2544.docx 18 of 22...
- Page 19 2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. 3217-N Compensating Valve Rev A mnl_2544.docx 19 of 22...
- Page 20 2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. 3803 Directional Valve Rev A mnl_2544.docx 20 of 22...
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Page 21: Appendix C: Installation Cut-Out Template
2544 Pneumatic Control Head Kobelt Manufacturing Co. Ltd. C: I PPENDIX NSTALLATION EMPLATE Figure 9: Installation Cut-out Template Scale may not be exactly 1:1 due to PDF and printer scaling. Verify primary dimension with a ruler after printing and before using to cut. - Page 22 Kobelt Manufacturing Co. Ltd. 8238 129th Street Surrey, British Columbia, Canada, V3W 0A6 Sales Tel: +1-604-572-3935 Fax: +1-604-590-8313 Email: sales@kobelt.com Website: www.kobelt.com Made in Canada / Printed in Canada...