GFA ELEKTROMAT ST 80.15-50.00 Installation Instructions Manual
GFA ELEKTROMAT ST 80.15-50.00 Installation Instructions Manual

GFA ELEKTROMAT ST 80.15-50.00 Installation Instructions Manual

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Installation Instructions
ELEKTROMAT
ST 80.15-50,00
Model: 10003374 00003
-en-
Status: 26.03.2021

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Summary of Contents for GFA ELEKTROMAT ST 80.15-50.00

  • Page 1 Installation Instructions ELEKTROMAT ST 80.15-50,00 Model: 10003374 00003 -en- Status: 26.03.2021...
  • Page 2 GfA ELEKTROMATEN GmbH & Co. KG Wiesenstraße 81 D-40549 Düsseldorf www.gfa-elektromaten.de info@gfa-elektromaten.de...
  • Page 3: Table Of Contents

    Table of contents General safety information ....................4     Safe operation ......................... 4   Technical Data ........................ 6     Mechanical installation ....................7     Electrical installation ..................... 11     Schematic of reversing contactor board ................ 13  ...
  • Page 4: General Safety Information

    The safe operation of the product can only be ensured if it is used as specified. Follow the installation instructions. Observe all specifications, especially warnings, when installing the product in the overall system. GfA is not liable for damage resulting from non-observance of the installation instructions. The resulting overall system must be reassessed for its safety in accordance with applicable standards and directives (e.g.
  • Page 5 Warning - Failure to follow these installation instructions may result in severe injury or death.  Please read these instructions before using the product.  Keep these instructions handy.  Include these instructions when passing on the product to third parties. Warning - Danger from improper use of the product! ...
  • Page 6: Technical Data

    2 Technical Data Type SG 115R Output torque Output speed Output shaft / hollow shaft 50,00 Maximum output speed open / close 26 / 26 for frequency inverter operation Maximum door weight 80000 Supply voltage 3N~ 400 Operating current 4,10 Operating frequency Power factor cos φ...
  • Page 7: Mechanical Installation

    3 Mechanical installation Requirements The permissible loads on walls, mountings, connection and transmission elements must not be exceeded even for maximum holding or locking torque (▶ observe technical data). Connection elements ▶ Use self-locking ▶ Use a screw that ▶ Use adequately connection elements with precisely fits the hole.
  • Page 8 Mounting 4 boreholes are provided for mounting. BAGAD0 4 3 0 1 _Z0 0 2...
  • Page 9 Installation The following descriptions refer to a door which is not further defined. The door manufacturer's specifications must also be observed. Warning – Injury or danger to life possible!  Use a lifting device with sufficient load-carrying capacity for installation tasks. ...
  • Page 10 Warning – Injury or danger to life possible!  Disconnect the electrical voltage for the setting of the slipping clutch. ▶ The slipping clutch acts as an overload BAGAE4 3 0 3 _Z0 0 2 protection. The factory setting for the tightening torque is 24Nm (ST 60) or 30Nm (ST 80).
  • Page 11: Electrical Installation

    4 Electrical installation Warning - Danger to life from electric current!  Switch the mains OFF and check that the cables are de-energised  Observe the applicable regulations and standards  Make a proper electrical connection  Use suitable tools Installation location for the control! ...
  • Page 12 Performing electrical installation Remove the cover. Remove the cover. Open the cable conduit. Insert the mains supply cable. BAHFA07_Z001 BAHFF01_Z001 BAHFG01_Z001 Caution - Component damage can result!  Use an appropriate tool to open the cable conduit.  Sealing is ensured only if the hole in the cable conduit is smaller than the cable diameter.
  • Page 13: Schematic Of Reversing Contactor Board

    5 Schematic of reversing contactor board BAHFH01_Z001 L1 L2 L3 Transformer 400 V AC, 230 V AC / 24 V A Terminal strip for the reversing contactor board Control fuse 6,3x32 0.5A, slow Functional wire-link Control fuse 6,3x32 0.5A, slow Transformer bridge Control fuse 5x20 0.5A, slow OPEN contactor...
  • Page 14 Wire link A: This wire link is used to control a magnetic interlock. Depending on the supply network, it can be connected between the following terminals: L4 and Br2 ≙ 3~400 V AC L4 and Br2 ≙ 3~230 V AC L4 and Br2 ≙...
  • Page 15 Mains supply connection BAHFI01_Z001 Completing electrical installation Connect any control devices and/or safety devices. Mount the cable entries and/or cable glands.
  • Page 16: Limit Switch Adjustment

    6 Limit switch adjustment Adjust the limit switches to define the final limits positions for OPEN and CLOSE. Prerequisite The door must open when the OPEN pushbutton S11 of the reversing contactor board is operated. If the door closes, L1 and L2 must exchanged with the current switched off.
  • Page 17 Check the position of the door: Close the door ① until the cam is free and open the door again ② at OPEN final limit position. Carry out fine adjustment to correct the OPEN final limit position. Check the door position after correction.
  • Page 18: Main Circuit

    7 Main circuit Functional wire-link Motor Fusing on the building supply side Main switch on building supply side F1-2 Control fuse 6.3x32 0.5A, slow Transformer Control fuse 5x20 0.5A, slow Connection cable Transformer bridge X13 Motor plug Rectifier Magnetic brake OPEN contactor CLOSE contactor...
  • Page 19: Control Circuit

    8 Control circuit Motor temperature switch Manual interlock safety switches Safety limit switch OPEN OPEN pushbutton (PCB) Safety limit switch CLOSE CLOSE pushbutton (PCB) OPEN operational limit switch Terminal rail for reversing contactor CLOSE operational limit switch...
  • Page 20: Motor Connection

    9 Motor connection Half-wave rectifier Motor Connection cable motor / brake X13 Motor plug Magnetic brake 10 Limit switch connection Thermal contact BANA001013_Z001 S10 Emergency manual operation X12 Limit switch board Emergency OPEN limit switch Emergency CLOSE limit switch OPEN limit switch CLOSE limit switch Additional limit switch Additional limit switch...
  • Page 21: Additional Limit Switch Connection

    11 Additional limit switch connection Additional limit switches can be used in both directions of movement. WS 905 Terminal strip X12 Limit switch board Additional limit switch Additional limit switch W1 Connection cable motor / limit switch...
  • Page 22: Control Device Connection

    12 Control device connection ① Key-switch with emergency STOP Key-switch Connection cable motor / limit switch ② Key-switch with STOP- button Key-switch ③ Door control TS 950...
  • Page 23 ④ Key-switch ⑤ Key-switch with STOP- button ⑥ Door control TS 951 / TS 954...
  • Page 24: Emergency Manual Operation (Emergency Hand Crank)

    13 Emergency manual operation (emergency hand crank) The emergency manual operation is designed for opening or closing the door without power supply. Its activation interrupts the control voltage. Electrical operation is no longer possible. Warning – Injuries due to incorrect operation or falling objects! ...
  • Page 25 Warning – Risk of injury due to uncontrolled movements and falling objects! The drive unit could start up unexpectedly and injure people should a wrong emergency hand crank be used. A wrong crank will drop out of the mounting and injure people.
  • Page 26: Completing Commissioning / Inspection

    14 Completing commissioning / inspection Check the following components and then install all covers. Gearbox Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft permanently against corrosion. Mounting Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are secure and in proper condition.
  • Page 27 Brake Warning - Potential injury or danger to life!  Carry out a brake test. Overrun depends on the door and its equipment. The specifications of the door manufacturer must be observed. In an environment that can affect the coefficient of friction of the brake pad (atmosphere with oil, solvents, detergents, etc.), class of protection IP65i must be adopted.
  • Page 28: Declaration Of Incorporation / Declaration Of Conformity

    EMC Directive 2014/30/EU within the meaning of RoHS Directive 2011/65/EU The following requirements from Appendix I of GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met: declare under our sole responsibility that the 1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,...

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Sg 115r10003374 00003

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