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2006-08
DATA MAINTENANCE MANUAL
Automatic Dicing/Cutting Saws
UHESDE*054C
DAD321
DAC351
DAD361
DAD341
DAD381
SOFTWARE VERSION 5.4 SERIES
Copyright of this document is owned by Disco Corporation ("Disco").
No part of this document may be copied or reproduced in any form
or by any means, without the express written permission of Disco.
Also, this document may not be disclosed or transferred to third
parties.
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- The blue paper is recyclable as used paper just like plain paper.
- The cover paper and adhesive portions are non-recyclable.
(Remove the cover and adhesive portions before recycling.
Recycle the blue paper only.)
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Table of Contents
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Summary of Contents for DISCO DAD321
- Page 1 Copyright of this document is owned by Disco Corporation ("Disco"). No part of this document may be copied or reproduced in any form or by any means, without the express written permission of Disco. Also, this document may not be disclosed or transferred to third parties.
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Page 2: Read Carefully Before Using This Manual
If you modify the machine without prior consent of DISCO or repair it in a manner not stated in this manual, the safety assurance features of the machine may be seriously affected. - Page 3 Hazard level The safety precautions set forth in this document are classified into DANGER, WARNING and CAUTION categories which represent three degree of hazards latent in the machine. These categories are defined as detailed below in accordance with the seriousness and probability level of the hazard. In addition to the above three safety precaution levels, NOTICE is used to give safety usage instructions to the user.
- Page 4 Safety label Safety labels are affixed to the hazardous sections of the machine. Before using the machine, verify the label positions and thoroughly understand the precautions and warning indicated by the safety labels. Label Hazard Level Meaning of Label Rotary Blade It is possible that your hands and Label fingers may be cut by the rotating...
- Page 5 This Data Maintenance Manual describes the screen details related to certain operations and procedures for setting operational data and machine operation data concerning Automatic Dicing/Cutting Saws 3*1 Series Models DAD321, DAC351, DAD361, DAD341 and DAD381 for data maintenance personnel. To ensure safety To ensure safety, be sure to thoroughly read and understand the contents of this manual before starting any operation of the machine.
- Page 6 Documentation for this machine The following five written manuals are provided for 3*1 series machine. This manual is the Data Maintenance Manual shaded in the list below. Manual Who should read Contents Installation Manual Maintenance Operational procedures for personnel machine installation and adjustment Operation Manual Operator...
- Page 7 Section Diagram The diagram and the table below show names and functions of each component. [321/351/361] [341/381] Operation control section Cutting section Cutting section Operation control section Name Function Cutting Section Cuts workpieces. Operation Control Keys on the operation panel are used for data entries, Section and the function keys perform operations.
- Page 8 External View [321/351/361] The diagram and the table below show the external view, names and functions of main constituents. Pilot lamp Monitor Disk drive POWER lamp Flowmeter Key switch Maintenance switch Vacuum gauge Light intensity Splash cover adjustment dial Operation panel EMO switch Microscope Chuck table...
- Page 9 External View [341/381] The diagram and the table below show the external view, names and functions of main constituents. Pilot lamp Monitor Microscope Splash cover Flowmeter Vacuum gauge Maintenance switch Light intensity POWER lamp adjustment dial Chuck table POWER LAMP MANUAL VOLUME AXIS...
- Page 10 Axis Arrangement Diagram [321/351/361] The diagram and the table below show axis arrangement, names and functions of each axis. Spindle axis Z-axis θ -axis (except 351) Y-axis X-axis Main body frame Front Name Function X-axis Moves the chuck table to the right and the left. Y-axis Moves the spindle shaft and the microscope forward and backward.
- Page 11 Axis Arrangement Diagram [341/381] The diagram and the table below show axis arrangement, names and functions of each axis. Z-axis Y-axis Spindle axis θ -axis X-axis Main body frame Front Electrical system section Name Function X-axis Moves the chuck table to the right and the left. Y-axis Moves the spindle shaft and the microscope forward and backward.
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Page 12: Table Of Contents
CONTENTS READ CAREFULLY BEFORE USING THIS MANUAL INTRODUCTION ..........Intro-1 CONTENTS ..........Contents-1 A. IMPORTANT SAFETY INFORMATION ... A-1 1. General Safety Precautions ..............A-2 2. Safety Precautions to Be Observed During Operation......A-5 3. Inherently Hazardous Areas and Ways to Avoid Hazards..... A-9 4. - Page 13 CONTENTS 2-2. Names and Functions of Touch-Activated Keys........... C-20 2-2-1. Keys for start/stop and alarm cancel and Z-EM key......C-21 2-2-2. Single-function keys ................C-22 2-2-3. Keys to setup, call and edit data ............C-23 2-2-4. Axis operation keys ................C-25 2-2-5.
- Page 14 CONTENTS 1-4-2. Device data related screens --- DAD mode --- ........D-45 1-4-2-1. DEVICE DATA 1 screen [screen 4.2]..............D-46 1-4-2-2. DEVICE DATA 2 screen [screen 4.3]..............D-49 1-4-2-3. DEVICE DATA 3 screen [screen 4.4]..............D-51 1-4-2-4. KERF CHECK FUNCTION PARAMETER screen [screen 4.7]......D-53 1-4-2-5.
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Page 15: Contents
CONTENTS 1-8. Error Recovery Related Screens ............... D-112 1-8-1. ERROR RECOVERY (KERF CHECK) screen [optional accessory]................D-113 1-8-2. ERROR RECOVERY (B.B.D) screen [optional accessory] ....D-116 1-8-3. ERROR RECOVERY (SETUP) screen [optional accessory].... D-118 2. Cutting Data Setup ................D-121 2-1. - Page 16 CONTENTS 2-3-2. Cutting data setup example 6 --- A cutting mode/normal program/alternately using two different index and amount left uncut --- ..............D-192 2-3-2-1. Description of cutting data <example 6> ............D-193 2-3-2-2. Procedures for data setup <example 6> ............D-195 2-3-3. Cutting data setup example 7 --- A cutting mode/normal program/ multiple indexing /multi-level cutting --- ................
- Page 17 CONTENTS 4-8. External Memory Device [Optional Accessory] .......... D-284 4-8-1. EXTERNAL MEMORY UNIT screen [screen 6.7]......D-286 4-8-2. FORMAT (FLOPPY DISKETTE) screen [screen 6.7.1] ....D-288 4-8-3. DEVICE DATA LOAD screen [screen 6.7.2]........D-290 4-8-4. DEVICE DATA SAVE screen [screen 6.7.3] ........D-292 4-8-5.
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Page 18: Important Safety Information
A. IMPORTANT SAFETY INFORMATION Contents of this chapter This chapter describes various precautions to assure safety in the operation and safety protective functions employed in this machine. Section No. Title Contents General Safety - Safety precautions to be Precautions understood before operation - Safety precautions to be observed during operation Safety Precautions to Be... - Page 19 The machine must be inspected on regular basis. If any accidents occur while an appropriate regular inspection program is not adhered to, DISCO is not responsible for the results. - Maintenance personnel Maintenance must be conducted by qualified personnel who have...
- Page 20 General safety precautions (Continued) N O T I C E - Proper installation of safety device If the covers or other parts with safety interlocks are broken, immediately stop the machine and repair broken devices. - Air exhaust, water drainage and contamination control Since harmful substance may be generated depending on the cutting work type and machining characteristics, air exhaust, water drainage and contamination control/disposal must be properly...
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