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2002-09
disco
INSTALLATION MANUAL
Automatic Dicing/Cutting Saws
SOFTWARE VERSION 7.00 SERIES AND NEWER
UHRSNE*070AA
DAD522
DAC552
DAD562
Copyright of this document is owned by Disco Corporation ("Disco").
No part of this document may be copied or reproduced in any form
or by any means, without the express written permission of Disco.
Also, this document may not be disclosed or transferred to third
parties.
This document is printed on
- The blue paper is recyclable as used paper just like plain paper.
- The cover paper and adhesive portions are non-recyclable.
(Remove the cover and adhesive portions before recycling.
Recycle the blue paper only.)
recyclable
Lint-Free Paper.
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Summary of Contents for DISCO DAD522
- Page 1 Copyright of this document is owned by Disco Corporation ("Disco"). No part of this document may be copied or reproduced in any form or by any means, without the express written permission of Disco. Also, this document may not be disclosed or transferred to third parties.
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Page 2: Read Carefully Before Using This Manual
If you modify the machine without prior consent of DISCO or repair it in a manner not stated in this manual, the safety assurance features of the machine may be seriously affected. - Page 3 Hazard level The safety precautions set forth in this document are classified into DANGER, WARNING and CAUTION categories which represent three degree of hazards latent in the machine. These categories are defined as detailed below in accordance with the seriousness and probability level of the hazard. In addition to the above three safety precaution levels, CAUTION without the safety alert symbol ( ) and NOTICE are used to give safety usage instructions to the...
- Page 4 Safety label Safety labels are affixed to the hazardous sections of the machine. Before using the machine, verify the label positions and thoroughly understand the precautions and warning indicated by the safety labels. Label Hazard Level Meaning of Label Rotary Blade It is possible that your hands and Label fingers may be cut by the rotating...
- Page 5 INTRODUCTION About this manual This Installation Manual describes the installation and adjustment procedures of Automatic Dicing/Cutting Saws 5*2 Series Models DAD522, DAC552 and DAD562. To ensure safety To ensure safety, be sure to thoroughly read and understand the contents of this manual before installing and adjusting the machine.
- Page 6 Documentation for this machine The following five written manuals are provided for this machine. This manual is the Installation Manual indicated by the arrow. Manual Who should read Contents Installation Maintenance Operational procedures for Manual personnel machine installation and adjustment Operation Manual Operator Operational procedures to be...
- Page 7 Keys on the operation panel are used for data entries Section and operations. Also, the monitor displays operation-related information in accordance with operation panel manipulation. On the DAD522 and DAD562, it also displays microscope images. (Camera is an optional accessory for the DAC552.) Intro-3...
- Page 8 External view The diagram and the table below show the external view, names and functions of main constituents. Spindle coolant water Wheel coolant water flowmeter flow rate sensor Pilot lamp [Optional accessory] [Optional accessory] Microscope Floppy disk drive Vacuum gauge Waterproof cover [Optional accessory] Monitor...
- Page 9 Axis arrangement diagram [DAD522] The diagram and the table below show axis arrangement, names and functions of each axis for the DAD522. Spindle shaft Z-axis θ-axis X-axis Y-axis Main body frame Front Name Function X-axis Moves the chuck table to the right and the left.
- Page 10 Axis arrangement diagram [DAC552] The diagram and the table below show axis arrangement, names and functions of each axis for the DAC552. Z-axis Spindle shaft X-axis Y-axis Main body frame Front Name Function X-axis Moves the chuck table to the right and the left. Y-axis Moves the spindle shaft and the microscope forward and backward.
- Page 11 Axis arrangement diagram [DAD562] The diagram and the table below show axis arrangement, names and functions of each axis for the DAD562. Spindle shaft Z-axis θ-axis X-axis Y-axis Main body frame Front Name Function X-axis Moves the chuck table to the right and the left. Y-axis Moves the spindle shaft and the microscope forward and backward.
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Page 12: Table Of Contents
CONTENTS READ CAREFULLY BEFORE USING THIS MANUAL INTRODUCTION ..........Intro-1 CONTENTS..........Contents-1 A. IMPORTANT SAFETY INFORMATION....A-1 1. General Safety Precautions..............A-2 2. Safety Items for Hoisting and Moving the Machine......... A-4 3. Safety Precautions to Be Observed During Operation......A-5 4. Inherently Hazardous Areas and Ways to Avoid Hazards ....A-11 4-1. -
Page 13: Contents
CONTENTS C. INSTALLATION ..........C-1 1. Installation Specifications and Environment ........... C-2 1-1. Specifications ....................C-3 1-2. Standard Packing Style on Delivery ..............C-9 1-3. Installation Environment ................. C-10 1-3-1. Installation site ..................C-11 1-3-2. Environment requirements..............C-12 1-4. Piping and Wiring Connection ................ C-13 1-4-1. - Page 14 CONTENTS 3. Transferring Operation ................. C-56 3-1. Water Drainage ....................C-58 3-2. Removing Machine Outer Covers ..............C-60 3-2-1. Turning OFF the power................. C-61 3-2-2. Removing covers other than the top cover and circuit breaker section cover....................C-62 3-2-3. Removing the circuit breaker section cover .......... C-65 3-2-4.
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Page 15: Important Safety Information
A. IMPORTANT SAFETY INFORMATION Contents of this chapter This chapter describes various precautions to assure safety in the operation and safety protective functions employed in this machine. Section No. Title Contents General Safety - Safety precautions to be Precautions understood before operation - Safety precautions to be observed during operation Safety Items for Hoisting... -
Page 16: General Safety Precautions
The machine must be inspected on a regular basis. If any accidents occur while an appropriate regular inspection program is not adhered to, DISCO is not responsible for the results. - Maintenance personnel Maintenance must be conducted by qualified personnel who has... - Page 17 In the case of relocation or disposal of the machine, the presentation of detailed precautionary notes and the management of new installation site data will be done by DISCO. If you want to relocate or dispose the machine, contact your nearest...
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Page 18: Safety Items For Hoisting And Moving The Machine
When hoisting the machine properly secure the machine with the specified hoisting jigs. The mass of the machine is 670 kg for DAD522, DAC552 and DAD562. Ensure that the maximum load rating for the employed lifting crane or handlift is adequate for the machine weight, boom length and hoisting angle. -
Page 19: Safety Precautions To Be Observed During Operation
3. Safety Precautions to Be Observed During Operation Safety precautions to be observed during operation This section describes the safety precautions that should be understood before starting operation and observed during operation by operators. WARNING - Blade section The blade has a sharp edge. Therefore, if your fingers or hands come into contact with it, they may be scarred or cut off. - Page 20 Safety precautions to be observed during operation Continued WARNING - Waterproof cover lock When the machine power is ON and during spindle rotation, the waterproof cover is locked. If the machine power turns OFF during spindle rotation (by EMO switch activation, power failure, etc.), the waterproof cover is locked and does not open even when the machine is OFF.
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