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Vermont Castings VANGUARD XE Assembly Manual
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Vermont Castings VANGUARD XE Assembly Manual

4–burner barbecue
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SERIAL NO./ N° DE SÉRIE
VERMONT CASTINGS VANGUARD XE
TM/MC
4 – BURNER BARBECUE
ASSEMBLY MANUAL
REGISTER YOUR NEW GRILL AT
WWW.VERMONTCASTINGSBBQ.COM
LAST UPDATE: NOV 09, 2018

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Summary of Contents for Vermont Castings VANGUARD XE

  • Page 1 SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD XE TM/MC 4 – BURNER BARBECUE ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW.VERMONTCASTINGSBBQ.COM LAST UPDATE: NOV 09, 2018...
  • Page 2 Vermont Castings continues the promise of unwavering quality and purposeful design. Vermont Castings barbecues do more than just grill. They let you create enduring connections around food and flame. CONTACT US: 1-844-586-4660...
  • Page 4 TOOLS REQUIRED Mallet Screwdrivers Wrench 4 People HARDWARE PACK PHOTO PART NO. DESCRIPTION ¼"-20UNC x 38 Screw ¼"-20UNC x 13 Screw NO.10-24UNC x 13 Screw ST4.8 x 10 Tapping Screw ST4.2 x 20 Tapping Screw ST4.2 x 10 Tapping Screw Wheel Bushing Pin, Wheel Spacer, Door Handle...
  • Page 5 PARTS ITEM QTY. DESCRIPTION PART NO. ITEM QTY. DESCRIPTION PART NO. Top Lid Assembly G540-3000-02 Tool Hooks G366-0041-01 Lid Handle G540-0037-01 Infrared Side Burner Fascia, Right G540-0900-01 Infrared Side Burner, Burner Box G535-3500-01 Thermometer G366-0035-01 Infrared Side Burner Lid G518-0036-01 Top Lid screw &...
  • Page 6 EXPLODED PARTS Hardware Pack MODEL No. 085-3157-8/G54002...
  • Page 7 BUILD IT STEP 1A Assemble on a FLAT and SOFT surface to avoid damage. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 8 BUILD IT STEP 1B BATTERY NOT INCLUDED. MODEL No. 085-3157-8/G54002...
  • Page 9 BUILD IT STEP 2A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 10 BUILD IT STEP 2B MODEL No. 085-3157-8/G54002...
  • Page 11 BUILD IT STEP 3A Mallet STEP 3B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 12 BUILD IT STEP 4A MODEL No. 085-3157-8/G54002...
  • Page 13 BUILD IT STEP 4B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 14 BUILD IT STEP 4C MODEL No. 085-3157-8/G54002...
  • Page 15 BUILD IT STEP 4D CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 16 BUILD IT STEP 5 VIEW FROM INSIDE MODEL No. 085-3157-8/G54002...
  • Page 17 BUILD IT STEP 6A FOR NATURAL GAS CONVERSION CUSTOMERS ONLY STOP You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. See Steps 3 and 4B in manual included with this kit. Once complete proceed to the next step. Turn the orifice removal tool COUNTER–CLOCKWISE to remove the LP orifice.
  • Page 18 BUILD IT STEP 6C MODEL No. 085-3157-8/G54002...
  • Page 19 BUILD IT STEP 6D CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 20 BUILD IT STEP 6E MODEL No. 085-3157-8/G54002...
  • Page 21 BUILD IT STEP 6F CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 22 BUILD IT STEP 7 MODEL No. 085-3157-8/G54002...
  • Page 23 BUILD IT STEP 8 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 24 BUILD IT STEP 9 MODEL No. 085-3157-8/G54002...
  • Page 25 BUILD IT STEP 10 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 26 BUILD IT STEP 11 MODEL No. 085-3157-8/G54002...
  • Page 27 BUILD IT STEP 12A 3 x3 STEP 12B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 28 BUILD IT STEP 12C MODEL No. 085-3157-8/G54002...
  • Page 29 BUILD IT STEP 13A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 30 BUILD IT STEP 13B MODEL No. 085-3157-8/G54002...
  • Page 31 BUILD IT STEP 13C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 32 BUILD IT STEP 13D MODEL No. 085-3157-8/G54002...
  • Page 33 BUILD IT STEP 13E Remove hardware from the valve. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 34 BUILD IT STEP 13F MODEL No. 085-3157-8/G54002...
  • Page 35 BUILD IT STEP 13G 3 x2 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 36 BUILD IT STEP 13H 6 x2 MODEL No. 085-3157-8/G54002...
  • Page 37 BUILD IT STEP 13I 5 x1 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 38 BUILD IT STEP 13J 6 x1 MODEL No. 085-3157-8/G54002...
  • Page 39 BUILD IT STEP 13K CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 40 BUILD IT STEP 13L MODEL No. 085-3157-8/G54002...
  • Page 41 BUILD IT STEP 14 1 x6 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 42 BUILD IT STEP 15 MODEL No. 085-3157-8/G54002...
  • Page 43 BUILD IT STEP 16A Electrode wires The valve must be fed through the orifice must enter Burner Box (BA) and the burner tube, the Control Panel Heat as shown. shield (CB) in this step. VALVE CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 44 BUILD IT STEP 16B 10 x4 MODEL No. 085-3157-8/G54002...
  • Page 45 BUILD IT STEP 16C Electrode wire retainer. PORT 1–6 are interchangeable. TIP: Firmly grasp wires between your thumb and index 1,2,3, Main Electrodes, Ground Wire, finger. Insert wire 4,5,6 Infrared Side Burner Electrodes into the appropriate terminal until a positive connection is made.
  • Page 46 BUILD IT STEP 17A MODEL No. 085-3157-8/G54002...
  • Page 47 BUILD IT STEP 17B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 48 BUILD IT STEP 18A MODEL No. 085-3157-8/G54002...
  • Page 49 BUILD IT STEP 18B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 50 BUILD IT STEP 19 MODEL No. 085-3157-8/G54002...
  • Page 51 BUILD IT STEP 20 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 52 BUILD IT STEP 21 STEP 22 MODEL No. 085-3157-8/G54002...
  • Page 53 BUILD IT STEP 23 NATURAL GAS CONVERSION CUSTOMERS STOP PROCEED TO STEP 24. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 54 BUILD IT STEP 24 NATURAL GAS CONVERSION CUSTOMERS ONLY. STOP You will need the natural gas hose included with the Wrench Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. MODEL No. 085-3157-8/G54002...
  • Page 55 BUILD IT STEP 25 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). FIGURE A Natural gas Supply Pipe 5/8”...
  • Page 56 BUILD IT WARNING! HOT SURFACES. WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. •...
  • Page 57 BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. CHECKING FOR LEAKS GRILL SAFETY PAGE 10 CHECKLIST PAGE 6 REGULATOR FLOW LIMITING DEVICE BLOCKED PAGE 11 BURNER VENTURI IF YOU FLASH BACK FIRE ONLY READ...
  • Page 58 NOTES MODEL No. 085-3157-8/G54002...
  • Page 59 NOTES CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 60 CONTACT US 1-844-586-4660 WWW.VERMONTCASTINGSBBQ.COM...