Miller Weldmaster T-300 Operating Manual
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Miller Weldmaster T-300 Operating Manual

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Operating Manual for the T-300 Filter option

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Summary of Contents for Miller Weldmaster T-300

  • Page 1 Operating Manual for the T-300 Filter option...

  • Page 2: Table Of Contents

    Table of contents Electrical and air requirements 3 Safety notes Unwind stand Airing the shaft Center laser line Drop roller Pre forming guides Main forming guide Encoder Accumulator Cut to length photo eye sensor 12 Sweeping system 13-14 Guillotine cutter Conveyor puller roller Out board puller Conveyer...

  • Page 3: Electrical And Air Requirements

    The T-300 Filter option power and air sources are ran through the T-300. Please refer to the T-300 operating manual for the correct power and air requirements. Safety notes Do not adjust the material while the material is being welded. Keep hands, long hair, loose clothing, and articles such as neckties away from the rollers have pinch points rollers to avoid entanglement and entrapment that can trap body parts or clothing and cause serious injury.

  • Page 4: Unwind Stand

    Unwind stand Unwind stand The unwind stand will hold the roll of material. The machine runs off of tension. The unwind stand will keep the tension while the machine is running. The tension is controlled by the tension roller connected to the load cells.

  • Page 5: Airing The Shaft

    Airing the shaft. Airing the shaft The shaft must have air in it to hold the roll of material in place. The above picture shows where you air the shaft and release the air. Place the air nozzle in the shafts air valve to inflate. To deflate the air shaft hold in the valve till all the air is released.

  • Page 6: Center Laser Line

    Center laser line The laser line The laser line will allow the operator to quickly line up new rolls. The laser line is the center line of the machine that all measurements are made from.

  • Page 7: Drop Roller

    Drop Roller Drop Roller The drop roller will start the folding process of the tube. The drop roller is adjustable for different widths. The drop roller will adjust for the tubes lay flat Drop roller rotation adjustment Drop roller rotation adjustment By loosening the lower handle you will be able to rotate the drop roller up or down to achieve the proper lay flat for different material widths and thickness.

  • Page 8: Pre Forming Guides

    Pre forming Guides Pre forming guide Pre forming guide After the drop roller, these guides will keep the edges of the material up and start the folding process before the material reaches the main tube guide.

  • Page 9: Main Forming Guide

    You may have to adjust the overlap when changing material and sizes to make sure the overlap is in the center of the T-300.While adjusting for the overlap you may have to adjust the forming plates to achieve the correct overlap...

  • Page 10: Encoder

    Encoder Encoder The encoder will only be used for lengths shorter than 2 feet and lengths longer than 15 feet. The settings for the encoder will be found on the machines HMI.

  • Page 11: Accumulator

    Accumulator Accumulator The accumulator is used for a continuous process. As the material is being cut, the accumulator will take up any slack while the machine is being cut so that the machine doesn’t stop the welding process.

  • Page 12: Cut To Length Photo Eye Sensor

    Cut to Length Photo Eye Sensor Cut to length photo eye sensor. This will measure the length of material and trigger the cutter to cut to length. By pushing the blue or yellow arrow adjust your sensitivity. To change lengths you must move the sensor bracket left to right depending on size.

  • Page 13: Sweeping System

    Sweeping system Sweeping system The sweeping system will push the material off the conveyer. The sweeping system is controlled by the cut. After the cut there is an adjustable timer that will trigger the sweeping systems. Each sweep can move left to right to accommodate and length of material.
  • Page 14 Sweep slide lock Sweep slide lock By loosening the slide locks you are able to move the system left and right. Sweeping system on/off toggle switch Sweeping system on/off toggle switch Will turn on and off each individual sweeping system.

  • Page 15: Guillotine Cutter

    Guillotine Cutter. Guillotine Cutter will cut the material at desired length triggered by the Cut to Length Photo Eye Sensor. Note: Never operate cutting unit without guards in place. Always disconnect electric and air to the machine prior to servicing.

  • Page 16: Conveyor Puller Roller

    Conveyor puller roller Conveyor puller roller The puller roller will pull from the accumulator. The speed of the puller roller is determined by the position of the accumulator. The open/ close button is located on the HMI screen.

  • Page 17: Out Board Puller

    Out board puller Out board puller roller open/close handle Out board puller Will pull the material after the welding on the T-300. The speed control is located on the T-300 HMI. To open the puller, lift the top puller roller.

  • Page 18: Conveyer

    Conveyer Conveyer Will Move the Material To cut length. And feed out the end for finished product.

  • Page 19: Rope Pull

    Rope pull Rope pull e stop Will shut off power to any moving part of the machine. Once the rope pull has been pulled you must reset by turning the blue button back to the forward arrow.

  • Page 20: Puller Pressure Regulator

    Puller pressure regulator Puller pressue regulator Will increase and decrease the pressure of the puller. To increase the pressure turn the knob clock wise and to decrease the pressure turn the knob counter clock wise. When decreasing the pressure it is recommended to turn the pressure to zero then increase to the correct pressure.

  • Page 21: Cutter Pressure Regulator

    Cutter pressure regulator Cutter pressure regulator Will increase and decrease the pressure of the cutter. To increase the pressure turn the knob clock wise and to decrease the pressure turn the knob counter clock wise. When decreasing the pressure it is recommended to turn the pressure to zero then increase to the correct pressure.

  • Page 22: Sweep Pressure Regulator

    Sweep pressure regulator Sweep pressure regulator Will increase and decrease the pressure of the sweep system. To increase the pressure turn the knob clock wise and to decrease the pressure turn the knob counter clock wise. When decreasing the pressure it is recommended to turn the pressure to zero then increase to the correct.

  • Page 23: Dancer Pressure

    Dancer pressure Dancer pressure regulator Will increase and decrease the pressure of the sweep system. To increase the pressure turn the knob clock wise and to decrease the pressure turn the knob counter clock wise. When decreasing the pressure it is recommended to turn the pressure to zero then increase to the correct.

  • Page 24: Screen Shots

    Screen shots Manual cut pb Will manually trigger the cutter. Puller close Will manually trigger the cutter. Manual eject pb Will manually trigger the sweeps. FWD jog pb Will jog the conveyer puller forward Piece count Displays how many pieces you ran. Set point Is the number of pieces that you wish to make.
  • Page 25 Manual cut pb Will manually trigger the cutter. Puller close Will manually trigger the cutter. Manual eject pb Will manually trigger the sweeps. Fwd jog pb Will jog the conveyer puller forward Actual Displays how many pieces have been ran. Set point Is the number of pieces that you wish to make.
  • Page 26 Cutter Will enable the cutter. Sweeps Will enable the sweeps. Counter Will enable the counter. Photo Eye Will enable the photo eye. Move time to part eject Is the amount of time after the cut that the sweeps are activated.
  • Page 27 Please contact Miller weld master before making any changes to this screen! 330-833-6739.
  • Page 28 Please contact Miller weld master before making any changes to this screen! 330- 833-6739.
  • Page 29 Cutter Down time Is the amount of time the cutter will stay down after the cut. Eject part extend time Is the amount of time after the cut that the sweeps will trigger. Time totalizer Displays the amount of time the machine has been running.
  • Page 30 Footage counter scaling Will increase or decrease the length of the material. It is recommended to contact Miller Weldmaster before making any adjustments to the scaling factor. Reset Will reset the length of the material.
  • Page 31 Alarm Screen. Displays any alarm that may have occurred. The button tells the machine that you recognized the problem and the proper adjustments have been made. You must push the ack. button to continue to run.
  • Page 32 Alarm History Will display all alarms that have occurred.

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