Sofar solar AMASSTORE GTX5000 User Manual

Sofar solar AMASSTORE GTX5000 User Manual

Lithium-ion storage battery
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User manual
Lithium-Ion Storage Battery
Product Model: GTX5000
S h e n z h e n S O FA R S O L A R C O . , L t d .
Version 1.3

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  • Page 1 User manual Lithium-Ion Storage Battery Product Model: GTX5000 S h e n z h e n S O FA R S O L A R C O . , L t d . Version 1.3...
  • Page 2: Table Of Contents

    User manual AMASSTORE GTX5000 Contents General Information ..................1 Validity ....................1 Intended Use ..................1 Identifying The Product ..............3 Safety ......................5 Technical Data ....................7 Technical Items ....................9 Product Overview..................11 Brief Introduction ................11 Interface Introduction (Front Side) ...........12 5.2.1...
  • Page 3 User manual AMASSTORE GTX5000 Tools ....................28 Installation requirements ..............28 6.3.1 Installation environment requirements ........28 6.3.2 Installation carrier requirements ..........30 Installation Method ................30 Installation Instructions ..............32 6.5.1 Dimensions ................32 6.5.2 Single Machine Installation Step ..........34 6.5.3 Parallel Machine Installation Step ..........40 Electrical Connection................44...
  • Page 4: General Information

    Intended Use AMASSTORE GTX5000 is an energy storage unit that is designed to be used in residential on-grid applications with the capability for short-term backup. Notes regarding intended use: AMASSTORE GTX5000 is not suitable for supporting life-sustaining medical Copyright ©...
  • Page 5 User manual AMASSTORE GTX5000 devices. This product is intended for use only in accordance with the information provided in the enclosed documentation and with the locally applicable standards and regulations. Any other application may cause personal injury or property damage.
  • Page 6: Identifying The Product

    User manual AMASSTORE GTX5000 Identifying The Product The type labels were attached on the product, which contain the product identification information. For safe usage, the user must be well-informed of the contents in the type labels. The type labels include:...
  • Page 7 User manual AMASSTORE GTX5000 Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 8: Safety

    User manual AMASSTORE GTX5000 2 Safety This section contains safety information that must be observed at all times when working on or with batteries. To prevent personal injury or property damage and to ensure long-term operation of the batteries, read this section carefully and observe all safety information at all times.
  • Page 9 User manual AMASSTORE GTX5000 Operation Precautions ure the battery short circuit before installation and handling regulations installation and maintenance up batteries when outside protective package stipulated on the package may cause severe injury due to electrical shock. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 10: Technical Data

    User manual AMASSTORE GTX5000 3 Technical Data Basic Parameters Specification Battery Type LiFePO4,Lithium Iron Phosphate Nominal Capacity(Ah) 100AH Nominal Voltage(V) 51.2Vdc Total Energy 5120Wh Usable Energy(90% DOD) 4600Wh Charge Voltage(V) 55.68~56.16Vdc Discharge Voltage(V) 45.6-56.16Vdc Nominal Charge Current(A) MAX. Charge Current(A)
  • Page 11 User manual AMASSTORE GTX5000 ≤ 95%RH Operating humidity ≤ 95%RH Storage humidity ≤2000m Max.Operating Altitude Scalable Suggest up to 4 Enclosure Protection Rating IP20 Net Weight(Kg) 55Kg Dimension(mm) 480mm*211.5mm*600mm Certification IEC62619、UN38.3、IEC62040-1、SAA etc. Cycle Life 6000 Cycles @ 80% DOD / 25℃ / 0.5C,60% EOL Note: Operating current derating according to cell voltage and battery temperature.
  • Page 12: Technical Items

    User manual AMASSTORE GTX5000 4 Technical Items Terms Comment Discharge Battery output power for load Charge To put electricity into battery by charger Full charge Battery had been full charged, SOC is 100%. Standby Ready for charging or discharging Shutdown...
  • Page 13 User manual AMASSTORE GTX5000 Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 14: Product Overview

    Brief Introduction Product overview AMASSTORE GTX5000 is a battery system with an operating voltage range between 45.6~56.16V. It is utilized in household energy storage applications and works together with a low-voltage PCS to realize the goal of energy storage for the home.
  • Page 15: Interface Introduction (Front Side)

    Multiple batteries can connected in parallel to expand capacity and power for larger capacity longer power supporting duration requirements, AMASSTORE GTX5000 support up to 4 parallel operation. Interface Introduction (Front Side) Items Start Button Status Indicators Battery Level Indicator Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 16: Start Button

    User manual AMASSTORE GTX5000 5.2.1 Start Button Start button integrated LED status Indicators, to show Battery running status or warning status. 1、Press start button more than 3s and then release the button, LED will lights from L7 to L1, and then enters to automatic coding, all LED lights flash and L7 is shown as purple.
  • Page 17: Led Indicator Definition

    User manual AMASSTORE GTX5000 5.2.2 LED Indicator Definition L1 to L6: Blue, show the battery level, each light indicate 16.67% SOC. L7: Blue or Red, show battery running status, blue is normal, red is abnormal. LED Indicators Instructions Battery Level Indicator...
  • Page 18: Interface Introduction (Left Side)

    User manual AMASSTORE GTX5000 Discharging Battery Level Indicators Instructions Status Discharging Battery Level Indicators 0~17% Light 18~33% Light Light Battery Level 34~50% Light Light Light (%) Flash 3 51~66% Light Light Light Light 67~83% Light Light Light Light Light 84~100%...
  • Page 19: Wiring Instructions

    User manual AMASSTORE GTX5000 5.3.1 Wiring instructions Applicable to CEC requirements in Australia only. Note: 1、 Power Switch larger than 100A; 2、 You are advised to use the EV power cable with size min. 25 mm2 or 3AWG (1000V, 100A) and length min.1500mm. The length of the power cable from connecter terminals of each battery pack to the battery connecter interface of PCS should be same by isolated device.
  • Page 20 User manual AMASSTORE GTX5000 3、 Before assembling Power cable, label the cable polarities correctly to ensure correct cable connections. 4、 The power cable installation and connected must training skilled of professional personal. Suggest Wiring Diagram (except CEC): 1、Power cable wiring instructions Power cable terminals: there are two pair of power terminals, each pair with same function.
  • Page 21 User manual AMASSTORE GTX5000 Parallel system: Multiple batteries can connected in parallel to expand capacity and power for larger capacity and longer power supporting duration requirements. NOTE: P+ must connect to master pack, and P- must connect to last slave pack.
  • Page 22: Link Port And Automatic Coding Function

    User manual AMASSTORE GTX5000 communication line, and the parallel communication wire is connected to the Port In of the first slave PACK from the Port Out of the master PACK. Then the Port Out of the first slave PACK is connected to the Port In of the second slave PACK.
  • Page 23: Can / Rs485 Port

    CAN communication to full charge the battery to corrected SOC and fully charged capacity. Note: Through the Sofar Solar PCS, skilled peoples can set the fully charged time period, which is from 3AM to 6AM by default. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 24: Rs232 Port

    User manual AMASSTORE GTX5000 Definition RS485-B (to PCS, reserved) Pin 1、Pin 8 RS485-A (to PCS, reserved) Pin 2、Pin 7 Pin 3 Pin 4 CANH(to PCS) Pin 5 CANL(to PCS) Pin6 5.3.4 RS232 Port RS232 Communication Terminal(RJ45 port) follow RS232 protocol, for manufacturer or professional engineer to debug or service.
  • Page 25: Extend Lcd Terminal

    User manual AMASSTORE GTX5000 Definition Note Maximum load capacity : NO1/COM1 Prohibit Charging; 30V/1A NO2/COM2 Prohibit Discharging. 5.3.6 Extend LCD Terminal This interface can be connected to an extended LCD to display the detailed operation status of the battery. Note: External LCD display is an optional accessory.
  • Page 26: Installation Guide

    User manual AMASSTORE GTX5000 6 Installation Guide Check before Prepare Determine the Start installation installation tools installation position Electrical Installation the Moving the battery Connection battery pack PACK Installation flow chart Checking Before Installation 6.1.1 Checking Outer Packing Materials Packing materials and components may be damaged during transportation.
  • Page 27: Checking Deliverables

    User manual AMASSTORE GTX5000 6.1.2 Checking Deliverables After unpacking the battery , check whether deliverables are intact and complete. If any damage is found or any component is missed, contact the dealer. The below table shows the components and mechanical parts that should be delivered.
  • Page 28 User manual AMASSTORE GTX5000 N O . P i c t u r e s Q u a n t i t y D e s c r i p t i o n 1PCS Battery 1PCS Hanging rack 4PCS...
  • Page 29 User manual AMASSTORE GTX5000 The following accessories are configured according to the number of parallel machines in the battery system. For example: Pictures Quantity Description Parallel connections cable N-1 "*" (P+) Parallel connections cable "*" N-1 "*" (P-) N-1 "*"...
  • Page 30 User manual AMASSTORE GTX5000 Power cable terminal making instructions: (A) Core wire (B) Insulation layer (C) Heat shrink tubing (D) Hydraulic pliers (E) Heat gun (A) Core wire (B) Insulation layer (C) Protective cover (D) Hydraulic pliers Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 31: Tools

    User manual AMASSTORE GTX5000 Tools Model Tools Knife Hammer drill(12mm) Socket wrench(10/16mm) Rubber mallet Cross Screwdriver Marker Installation Incinometer Measuring tape ESD gloves Safety goggles Anti-dust respirator Protection Safety shoes Installation requirements 6.3.1 Installation environment requirements • Install the battery in the indoor environment.
  • Page 32 User manual AMASSTORE GTX5000 • Do not place the battery near any heat sources and avoid sparks. • Do not expose the battery to moisture or liquids. • Do not expose the battery to direct sunlight. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 33: Installation Carrier Requirements

    User manual AMASSTORE GTX5000 6.3.2 Installation carrier requirements • The mounting carrier shall have fire resistance. Do not install batteries on flammable buildings. • The mounting carrier surface shall meet the load bearing requirements. Installation Method • Suspended on wall...
  • Page 34 User manual AMASSTORE GTX5000 • Pedestal mounted Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 35: Installation Instructions

    User manual AMASSTORE GTX5000 Installation Instructions 6.5.1 Dimensions Battery size Hanging rack size Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 36 User manual AMASSTORE GTX5000 Minimum mounting distance between battery pack and other equipment: Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 37: Single Machine Installation Step

    User manual AMASSTORE GTX5000 6.5.2 Single Machine Installation Step 6.5.2.1 Single Machine installation location requirements for suspended on wall 6.5.2.2 Single Machine installation step for suspended on wall Step 1 To determine the position for drilling holes, and then mark the hole position by using a marker, use the hammer drill to drill hole on the wall.
  • Page 38 User manual AMASSTORE GTX5000 Step 2 Fix the wall hanger with expansion screws. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 39 User manual AMASSTORE GTX5000 Step 3 Remove the battery and install the fixed leg. Step 4 Putting the battery hook on the hanging rack. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 40 User manual AMASSTORE GTX5000 Step 5 Fix the fixing screw (left side or right side) to ensure the safety. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 41 User manual AMASSTORE GTX5000 6.5.2.3 Single Machine installation location requirements for pedestal mounted 6.5.2.4 Single Machine installation step for pedestal mounted Step 1 To determine the position for drilling holes, and then mark the hole position by using a marker, use the hammer drill to drill hole on the wall. Keeping the hammer perpendicular to the wall, do not shake when drilling, so as not to damage the walls.
  • Page 42 User manual AMASSTORE GTX5000 Step 2 Install the fixing plate to the battery, and then fix the mounting plate to the wall with expansion screws. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 43: Parallel Machine Installation Step

    User manual AMASSTORE GTX5000 6.5.3 Parallel Machine Installation Step 6.5.3.1 Parallel Machine installation location requirements for suspended on wall 6.5.3.2 Parallel Machine installation step for suspended on wall Step 1 According to the installation location requirements in section 6.5.3.1, determine the position for drilling holes, level hole positions, and then mark the hole position by using a marker.
  • Page 44 User manual AMASSTORE GTX5000 Step 2 Use the hammer drill to drill hole on the wall. Keeping the hammer perpendicular to the wall, do not shake when drilling, so as not to damage the walls. If the aperture errors, need to reposition.
  • Page 45 User manual AMASSTORE GTX5000 6.5.3.3 Parallel Machine installation location requirements for pedestal mounted 6.5.3.4 Parallel Machine installation step for pedestal mounted Step 1 According to the installation location requirements in section 6.5.3.3, determine the position for drilling holes, and then mark the hole position by using a marker, use the hammer drill to drill hole on the wall.
  • Page 46 User manual AMASSTORE GTX5000 Step 2 Install the fixing plate to the battery, and then fix the mounting plate and the wall with expansion screws. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 47: Electrical Connection

    User manual AMASSTORE GTX5000 Electrical Connection 6.6.1 Electrical Connection Process Connection ground Connect power Start protection(PE) cable Connect PCS CAN Connect parallel communication communication 6.6.2 Single machine wiring step Step 1 After finished installation (refer to section 6.5.2), remove side panel.
  • Page 48 User manual AMASSTORE GTX5000 Step 2 Connect PE line. Step 3 Connect Power Cable from battery to isolation device. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 49 User manual AMASSTORE GTX5000 Step 4 Connect CAN communication line to communication port. Step 5 Cover the side panel and fix screw. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 50: Parallel Machine Wiring Step For Suspended On Wall

    User manual AMASSTORE GTX5000 6.6.3 Parallel machine wiring step for suspended on wall Step 1 After finished installation (refer to section 6.5.3.2), remove side panel of all battery. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 51 User manual AMASSTORE GTX5000 Step 2 Connect PE line. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 52 User manual AMASSTORE GTX5000 Step 3 Connect Parallel Power Cable between the master and slave batteries. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 53 User manual AMASSTORE GTX5000 Step 4 Connect parallel communication line between the master battery and slave battery. Note: Master Port Out connect to slave Port In. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 54 User manual AMASSTORE GTX5000 Step 5 Connect Power Cable (+) from master battery to isolation device, and connect Power Cable (-) from last slave battery to isolation device. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 55 User manual AMASSTORE GTX5000 Step 6 Connect CAN communication line from master battery to communication port. Step 7 Cover the side panel and fix screw of all battery. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 56: Parallel Machine Wiring Step For Pedestal Mounted

    User manual AMASSTORE GTX5000 6.6.4 Parallel machine wiring step for pedestal mounted Step 1 After finished installation (refer to section 6.5.3.4), remove side panel and top panel of master battery, and remove side panel of slave battery. Master battery Slave battery...
  • Page 57 User manual AMASSTORE GTX5000 Step 2 Slave battery wiring. Connect below cable to slave battery: 1、 Parallel Power Cable P+; 2、 Parallel Power Cable P-; 3、 PE line; 4、 parallel communication line; 5、 Power Cable (-). Note: Parallel communication line need connect to Port In of slave battery.
  • Page 58 User manual AMASSTORE GTX5000 Step 3 Cover the side panel and fix screw of slave battery, and connect PE line. Step 4 Connect parallel communication line, parallel Power Cable P+, parallel Power Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 59 User manual AMASSTORE GTX5000 Cable P– from salve battery to master battery. Note: Parallel communication line need connect to Port Out of master battery. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 60 User manual AMASSTORE GTX5000 Step 5 Connect Power Cable (+) from master battery to isolation device, and connect Power Cable (-) from last slave battery to isolation device. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 61 User manual AMASSTORE GTX5000 Step 6 Connect CAN communication line from master battery to communication port. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 62 User manual AMASSTORE GTX5000 Step 7 Cover the side panel and top panel of master battery. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 63 User manual AMASSTORE GTX5000 Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 64: Cleaning And Maintenance

    CAUTION: Please power off the system before cleaning. It is recommended that the AMASSTORE GTX5000 should be cleaned periodically. If the enclosure is dirty, please use a soft,dry brush or a dust collector to remove the dust. Liquids such as solvents, abrasives or corrosive liquids should not be used to clean the enclosure.
  • Page 65: Recharge Requirements When Over Discharged

    User manual AMASSTORE GTX5000 Recharge conditions when in storage Storage Relative Humidity of Environment Storage Time Storage Environment Temperature Below -10℃ prohibit ≤12 months -10~25℃ 5%~70% 30%≤SOC≤60% ≤6 months 25~35℃ 5%~70% 30%≤SOC≤60% ≤3 months 35~45℃ 5%~70% 30%≤SOC≤60% Above 45℃ prohibit 7.2.2...
  • Page 66: Replacement Or Expand Capacity

    User manual AMASSTORE GTX5000 7.2.3 Replacement or expand capacity The maintenance of batteries requires a person with professional skills. 1、 Before replacement or expand capacity, please cut off the whole system, include PCS and Battery system; at the same time, PCS is disconnected from the power grid;...
  • Page 67 User manual AMASSTORE GTX5000 Copyright © Shenzhen SOFARSOLAR Co., Ltd...
  • Page 68: Common Issues And Solutions

    User manual AMASSTORE GTX5000 8 Common Issues and Solutions Common Issues and Solutions User can monitor the running status, warnings and alarms information from the App or LCD display of PCS, or battery extend LCD. 1、Battery cannot turn on, and LED indicator all off Battery deep discharge, need to charge first.
  • Page 69 User manual AMASSTORE GTX5000 c) High Voltage: If battery voltage above 56V or more, battery charge protection will turn on. Solution: If battery is full charge, please discharge the battery for some time; if charging voltage is too high, change the settings on power supply side.
  • Page 70: Emergency

    User manual AMASSTORE GTX5000 Make sure the capacity gap no more than 80% before parallel. If capacity gap is large, it will take about 2 cycles to balance the capacity gap. The real balance time depend on the capacity gap and charge or discharge current.
  • Page 71 User manual AMASSTORE GTX5000 described below. Inhalation: Evacuate the contaminated area, and seek medical attention. Contact with eyes: Rinse eyes with flowing water for 15 minutes, and seek medical attention. Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical attention.
  • Page 72 Product Name: Lithium-Ion Storage Battery ADD: 401, Building 4, AnTongDa Industrial Park, District 68,XingDong Community, XinAn Street, BaoAn District, Shenzhen, GuangDong.P.R. China Email: service@sofarsolar.com Tel: 0510-6690 2300 Web: www.sofarsolar.com...

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