Sofar solar AMASSTORE GTX3000 Series User Manual

Lithium-ion storage battery

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Lithium-Ion Storage Battery

Product Model: GTX3000

S h e n z h e n S O FA R S O L A R C o . , L t d .

Version 1.3

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Page 1 User manual Lithium-Ion Storage Battery Product Model: GTX3000 S h e n z h e n S O FA R S O L A R C o . , L t d . Version 1.3...
Page 2: Table Of Contents
User manual AMASSTORE GTX3000 Contents General Information ..................1 Validity ....................1 Intended Use ..................1 Identifying The Product ..............3 Safety ......................5 Technical Data ....................7 Technical Items ..................... 11 Product Overview..................13 Brief Introduction ................13 Battery System Overview ..............15 GTX3000-BCU ................16 5.3.1 Technical Data ................17...
Page 3 User manual AMASSTORE GTX3000 6.3.1 Installation environment requirements ........33 6.3.2 Installation carrier requirements ..........35 Installation Instructions ..............36 6.4.1 Dimensions ................36 6.4.2 Installation Step ................38 Cleaning and Maintenance ................53 Cleaning ....................53 Maintenance..................53 7.2.1 Recharge Requirements During Normal Storage .....53 7.2.2 Recharge Requirements When Over Discharged .....54 7.2.3 Replacement or expand capacity ..........55 Common Issues and Solutions ..............59...
Page 4: General Information
User manual AMASSTORE GTX3000 1 General Information This manual introduces AMASSTORE GTX3000 LFP Battery Product from SOFAR. Please read this manual before you use the battery. Any confusion, please contact SOFAR immediately for advice and clarification. 1.1 Validity This user manual is applicable to AMASSTORE GTX3000. This user manual contains AMASSTORE GTX3000 product information, usage guidance, safety information, installation guide and details on common operating issues and subsequent corrective actions.
Page 5 User manual AMASSTORE GTX3000 AMASSTORE GTX3000 is not suitable for supporting life-sustaining medical devices. This product is intended for use only in accordance with the information provided in the enclosed documentation and with the locally applicable standards and regulations. Any other application may cause personal injury or property damage. The illustrations in this manual are meant only to help explain system configuration concepts, includes usage guidance, safety precautions, and common operating issues and subsequent corrective actions.
Page 6: Identifying The Product
User manual AMASSTORE GTX3000 1.3 Identifying The Product The type labels were attached on the product, which contain the product identification information. For safe usage, the user must be well-informed of the contents in the type labels. The type labels include: Copyright ©...
Page 8: Safety
User manual AMASSTORE GTX3000 2 Safety This section contains safety information that must be observed at all times when working on or with batteries. To prevent personal injury or property damage and to ensure long-term operation of the batteries, read this section carefully and observe all safety information at all times.
Page 9 User manual AMASSTORE GTX3000 Operation Precautions tems that could product a short circuit before installation and handling ect battery from power/load and then power off battery before installation and maintenance. package. Packaged batteries should not be stacked more than specified number stipulated on the package.
Page 10: Technical Data
User manual AMASSTORE GTX3000 3 Technical Data Basic GTX3000- GTX3000- GTX3000- GTX3000- GTX3000- GTX3000- GTX300- Parameters Battery module quantity Nominal 204.8V 256V 307.2V 358.4V 409.6V 460.8V 512V voltage MAX. Charge 230.4V 288V 345.6V 403.2V 460.8V 518.4V 576V Voltage MIN. Discharge 182.4V 228V 273.6V...
Page 11 User manual AMASSTORE GTX3000 Protection IP65 Class Cooling Natural Nominal charging current Max. Continuous charging current Nominal discharge current Max. Continuous discharge current Working -20℃ ~ 60℃ Temperature ≤25℃，12months Storage ≤35℃，6months Temperature ≤45℃，3months Environment ≤ 95%RH (No condensation) al humidity Operating ≤2000 m Altitude...
Page 12 User manual AMASSTORE GTX3000 Certificates UN38.3、IEC62619、IEC62040-1、SAA etc. Cycle Life 6000 @ 80% DOD / 25℃ / 0.5C / 60% EOL Battery Module Parameters Battery Type LiFePO4，Lithium Iron Phosphate Nominal 51.2V Voltage Nominal 50AH capacity Weight(kg) 30kg Dimension( 515*478.8*125 mm W*H*D) Protection IP65 Note:...
Page 14: Technical Items
User manual AMASSTORE GTX3000 4 Technical Items Terms Comment Discharge Battery output power for load Charge To put electricity into battery by charger Full charge Battery had been full charged, SOC is 100%. Standby Ready for charging or discharging Shutdown Power off State of Charge(Useable capacity) Battery voltage...
Page 16: Product Overview
User manual AMASSTORE GTX3000 5 Product Overview 5.1 Brief Introduction Product overview The AMASSTORE GTX3000 high-voltage lithium battery energy storage system consisting of 4-10 pcs battery modules (51.2V / 50AH) and one BCU(Battery Control Unit) in series with an operating voltage range between 180V—700V. It is Copyright ©...
Page 17 User manual AMASSTORE GTX3000 utilized in household / commercial energy storage applications and works together with a high-voltage inverter to realize the goal of energy storage. AMASSTORE GTX3000 has built-in BMS (Battery Management System, include master BMS in BCU and slave BMS in battery modules), which can manage and monitor cells information including voltage, current and temperature.
Page 18: Battery System Overview
The ways to trigger this function are different when the battery systems are operated with different inverters. 5.2 Battery System Overview AMASSTORE GTX3000 series consist of GTX3000-H battery modules and GTX3000-BCU (Battery Control Unit) connected in series. Description (Battery Control Unit)
Page 19: Gtx3000-Bcu
User manual AMASSTORE GTX3000 5.3 GTX3000-BCU BCU include master BMS, Breaker, DC fuse, Soft-start circuit, Charging circuit, Discharge circuit, subsystem charging independent control circuit and 12V DCDC power supply module. Master BMS control charging voltage/current and discharge voltage/current according to the cell voltage and temperature supply by slave BMS in battery modules through CAN communication to PCS.
Page 20: Technical Data
User manual AMASSTORE GTX3000 5.3.1 Technical Data Parameters Specification Nominal Voltage 180V—750V Nominal Current Maximum Current Working Temperature -20℃~60℃ ≤95%RH Environmental humidity Protection Class IP65 Cooling Natural Weight(kg) 11 kg Dimension(W*H*D) 515*478.8*144 mm Communication CAN / RS485 / RS232 Certificates IEC62619、IEC62040-1、SAA etc..
Page 21 User manual AMASSTORE GTX3000 LED Indicators Instructions Status Descriptions Shut down All OFF Standby Flash 1 According to the battery level Indicates Standby The highest capacity indicator LED According to the battery level Normal Light flashes(flash 2),others lighting Charging Full Charged Light Light Light...
Page 22: Port Definition
User manual AMASSTORE GTX3000 Discharging Battery Level Indicators Instructions Status Discharge Battery Level Indicator 0～25% Light 26～50% Light Light Battery Level Flash 3 （%） 51～75% Light Light Light 75～100% Light Light Light Light Note: The flashing instructions, flash 1 - light 0.25s / off 3.75 seconds; flash 2 - 0.5s light / 0.5s off;...
Page 23 User manual AMASSTORE GTX3000 5.3.3.1 Power Switch Main MCB: Power on /off the AMASSTORE GTX3000 battery system. 5.3.3.2 Start Button 1、Close the Power Switch, press start button more than 3s and then release the button, LED will lights from L5 to L1, and then enters to automatic coding while all LED lights(L5 lights as purple).
Page 24 User manual AMASSTORE GTX3000 5.3.3.3 BCU Link Port Definition Note Pin 1 RS485-B（Blue） to PCS, reserved Pin 2 CAN_H（White-Orange） to PCS Pin 3 RS485-B（White-Blue） to PCS, reserved Pin 4 CAN_L（Orange） to PCS Pin 5 GND（Brown） Pin 6 ADR_IN- / ADR_OUT-（Green） Automatic Coding Function Pin 7 ADR_IN+ / ADR_OUT+（White-Green）...
Page 25 Master BCU, after normal startup, the parallel BCU will automatically code and assign ID to each parallel BCU, and then the parallel system will run normally. Note: Through Sofar Solar PCS, customers can set the fully charged time period, which is from 3AM to 6AM by default. 5.3.3.4...
Page 26 User manual AMASSTORE GTX3000 Definition Pin 1 RS232_RX Pin 2 RS232_TX Pin 3 5.3.3.5 Output Dry Contact Terminal Dry Contact Terminal: provided 2 output dry contact signal. Definition Note Maximum load capacity ： 1 / 2 Prohibit Discharging 30V/1A 3 / 4 Prohibit Charging 5.3.3.6 Extend LCD Terminal...
Page 27: Gtx3000-H Battery Module
User manual AMASSTORE GTX3000 Note: External LCD display is an optional accessory. Definition Pin 1 SCREEN_B Pin 2 SCREEN_A Pin 3 GND_PWR Pin 4 VCC_LCD 5.4 GTX3000-H Battery Module Battery module include 51.2V/50AH battery unit and slave BMS. The slave BMS collects the cell voltage and temperature of the battery unit in real time and send these massage to the master BMS through internal communication.
Page 28: Technical Data
User manual AMASSTORE GTX3000 5.4.1 Technical Data Parameters Specification Battery Type LiFePO4，Lithium Iron Phosphate Nominal Voltage 51.2V Nominal Capacity 50Ah Nominal Energy (100%DOD) 2.5 KWh Usable Energy (90%DOD) 2.25 KWh < 90% Nominal Charging Current Maximum Charging Current Nominal Discharge Current Maximum Discharge Current Working Temperature -20℃~60℃...
Page 29: Port Definition
User manual AMASSTORE GTX3000 5.4.2 Port Definition Items Description Battery module B- Battery module B+ Battery system P+ Link Port In Battery system inner communication signal Link Port Out Battery system inner communication signal Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 30: Installation Guide
User manual AMASSTORE GTX3000 6 Installation Guide Check before Prepare Determine the Start installation installation tools installation position Electrical Installation the Moving the battery Connection battery pack PACK Installation flow chart 6.1 Checking Before Installation 6.1.1 Checking Outer Packing Materials Packing materials and components may be damaged during transportation.
Page 31: Checking Deliverables
User manual AMASSTORE GTX3000 6.1.2 Checking Deliverables After unpacking the battery, check whether deliverables are intact and complete. If any damage is found or any component is missed, contact the dealer. The below table show the components and mechanical parts that should be delivered.
Page 32 User manual AMASSTORE GTX3000 Battery module Pictures Quantity Description 1PCS Battery 1PCS wire 2PCS 1PCS Test report 1PCS Certificate Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 33 User manual AMASSTORE GTX3000 BCU and Base Pictures Quantity Description 1PCS GTX3000-BCU 1PCS GTX3000-BASE 1PCS P+ connector CAN communication 1PCS cable Link port connector 1PCS （parallel system） 1PCS CAN matching resister 1PCS 4PIN port Metal terminals 1PCS secured to P+ cables Copyright ©...
Page 34 User manual AMASSTORE GTX3000 Metal terminals 1PCS secured to P- cables 1PCS P+ terminal 1PCS P- terminal 4PCS support leg 1PCS Hanging rack 1PCS Backboard 1PCS M6*12 3PCS M5*12 4PCS M6*60 Expansion bolts Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 35 User manual AMASSTORE GTX3000 4PCS 1PCS Manual 1PCS Test report 1PCS Certificate Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 36: Tools
User manual AMASSTORE GTX3000 6.2 Tools Model Tools Knife Hammer drill（10mm） Socket wrench（10mm） Rubber mallet Cross Screwdriver Marker Installation Incinometer Measuring tape ESD gloves Safety goggles Anti-dust respirator Protection Safety shoes 6.3 Installation requirements 6.3.1 Installation environment requirements • Install the battery in the indoor environment. •...
Page 37 User manual AMASSTORE GTX3000 • Do not expose the battery to moisture or liquids. • Do not expose the battery to direct sunlight. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 38: Installation Carrier Requirements
User manual AMASSTORE GTX3000 6.3.2 Installation carrier requirements • The mounting carrier shall have fire resistance. Do not install batteries on flammable buildings. • The mounting carrier surface shall meet the load bearing requirements. • Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 39: Installation Instructions
User manual AMASSTORE GTX3000 6.4 Installation Instructions 6.4.1 Dimensions Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 41: Installation Step
User manual AMASSTORE GTX3000 6.4.2 Installation Step Step 1 Unscrew and separate BCU and base. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 42 User manual AMASSTORE GTX3000 Step 2 Adjust the level of the base with a Level Ruler. Step 3 When the battery module more than 5 (include 5), anti-dumping subassembly shall be installed. Position the holes according to the number of modules (5-10PCS) and drill the holes with a 10mm drill bit.
Page 44 User manual AMASSTORE GTX3000 Step 4 Install the batteries. Tighten the screws to lock the battery module before installing next battery module. Please install the battery modules one by one. Step 5 Ground connection. Connect PE line from BCU to ground. Copyright ©...
Page 45 User manual AMASSTORE GTX3000 Step 6 Tear the tape of protective door, and press the middle position of right side of the protective door, open all of the protective doors, ready to wiring. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 46 User manual AMASSTORE GTX3000 Step 7 Connect the Power wires between the batteries. 1、Press the plug downward after it is aligned with the socket; 2、In the process of pressing, the blue nut rotated and locked automatically. When the "click" sound is heard, the socket is plugged and closed in place; 3、Observe the ribbon position mark on the blue nut, if the position mark is in the Copyright ©...
Page 47 User manual AMASSTORE GTX3000 middle of the socket, it is locked. Otherwise, you need to manually screw the blue nut to the bottom in the locking direction shown below. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 49 User manual AMASSTORE GTX3000 Step 8 Close all of the protective doors. Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 50 User manual AMASSTORE GTX3000 Step 9 Electrical connections. 1、Prepare power cable on side You are advised to use the EV power cable with size 6mm2 or 9AWG (1500V, 25A) and length min.1500mm. ② 1: Positive metal contact 3: Positive connector ①...
Page 51 User manual AMASSTORE GTX3000 2、Prepare CAN communication cable on side Refer to the following GTX3000-BCU CAN communication cable definition, according to the different inverter communication port definition, made the corresponding communication terminal on site. GTX3000-BCU CAN communication cable definition: Color Definition Pin 1 Blue...
Page 52 User manual AMASSTORE GTX3000 3、Single battery system electrical connection A、Connect Power cable Connect P+\P- power cable from BCU to isolation device. Note: Reverse connection prohibited! B、Connect CAN communication cable Connect CAN cable from Link In of the BCU to communication port. C、Connect CAN matching resistor terminal Connect CAN matching resistor terminal to Link Out of the BCU.
Page 53 User manual AMASSTORE GTX3000 4、Parallel battery systems electrical connection A、Connect Power cable Connect P+\P- power cable from BCU to isolation device. Note: Reverse connection prohibited! B、Connect CAN communication cable Connect CAN cable from Link In of the BCU1 to communication port. C、Connect parallel communication cable Connect parallel communication cable from Link Out of the BCU1 to Link In of the BCU2.
Page 54 User manual AMASSTORE GTX3000 Connect CAN matching resistor terminal to Link Out of the BCU2. Step 10 Battery system ON/OFF Operation. Double check all the power cables and communication cables before operation. 1、Single battery system A、Close power switch of BCU; B、Refer to section 5.3.3.2 to Power ON/OFF the battery system.
Page 55 User manual AMASSTORE GTX3000 battery system can be activated by charging to start again. 2、The system need to do fully charge for SOC calibration purpose at first power Copyright © Shenzhen SOFARSOLAR Co., Ltd...
Page 56: Cleaning And Maintenance
User manual AMASSTORE GTX3000 7 Cleaning and Maintenance 7.1 Cleaning CAUTION: Please power off the system before cleaning. It is recommended that the AMASSTORE GTX3000 should be cleaned periodically. If the enclosure is dirty, please use a soft，dry brush or a dust collector to remove the dust.
Page 57: Recharge Requirements When Over Discharged
User manual AMASSTORE GTX3000 Recharge conditions when in storage Storage Relative Humidity of Environment Storage Time Storage Environment Temperature Below -10℃ prohibit ≤12 months -10~25℃ 5%~70% 30%≤SOC≤60% ≤6 months 25~35℃ 5%~70% 30%≤SOC≤60% ≤3 months 35~45℃ 5%~70% 30%≤SOC≤60% Above 45℃ prohibit 7.2.2 Recharge Requirements When Over Discharged Please recharge the over discharged batteries (90%DOD) in a timeframe that is in accordance to the following table, otherwise the over discharged battery modules...
Page 58: Replacement Or Expand Capacity
User manual AMASSTORE GTX3000 7.2.3 Replacement or expand capacity Important: The installation and all other kinds of works or measurements in combination with the AMASSTORE GTX3000 are only allowed by professional electricians. Attention: High Voltage Storage! Improper handling can cause danger and damage. This section describes how to remove or add battery modules to an existing AMASSTORE GTX3000 system.
Page 59 User manual AMASSTORE GTX3000 2、 After PCS is confirmed to be disconnected from the power grid, turn off the battery power supply and disconnect the connection line between the battery and inverter. 3、 Remove modules refer to section 6.4.2. 7.2.3.2 Replace or extend modules The battery modules could be replaced or extended when need.
Page 60 User manual AMASSTORE GTX3000 2、 For battery modules with a long inventory time, charge the new module to 100% SOC with a charger (charge voltage is 56.16Vdc / 25A, cut off when current less than 2.5A), and charge the existing system to 100% SOC. Copyright ©...
Page 61 User manual AMASSTORE GTX3000 3、 Refer to Section 7.2.3.1 to remove GTX3000-BCU or remove modules that need to be replaced. 4、 Add the new module on top of other battery modules to the tower. 5、 Install battery system refer to section 6.4.2. 6、...
Page 62: Common Issues And Solutions
User manual AMASSTORE GTX3000 8 Common Issues and Solutions The customer is not supposed to replace or change the parts. If L5 long bright in red, that means an error happens. Contact our local after-sales service within 48 hours when you observe an error. 8.1 Common Issues and Solutions User can monitor the running status, warnings and alarms information from the App or LCD display of inverter, or battery extend LCD.
Page 63 User manual AMASSTORE GTX3000 -10℃ and 55℃. b) Temperature: Above 60℃ or under -20℃, the battery could not discharge. Solution: to move battery to the normal operating temperature range between -20℃ and 60℃. c) Current: If current is greater than 50A, battery protection will turn on. Solution: If operating current is too large, change the settings on power supply side.
Page 64 User manual AMASSTORE GTX3000 gap; b) If the lowest SOC LED indicators is only one less than the highest SOC LED indicators, and SOC LED indicator will become same within 10 minutes, it is a normal running status; 4、Other common issues Issues Possible Reason Solution...
Page 65: Emergency
User manual AMASSTORE GTX3000 8.2 Emergency Please cut off the power supply and turn off the battery in an emergency. 1) Wet Batteries If the battery pack is wet or submerged in water, do not let people access it, and then contact Sofar or an authorized dealer for technical support.
Page 66: Disposal Of The Battery System
User manual AMASSTORE GTX3000 4) Damaged Batteries Damaged batteries are dangerous and must be handled with the utmost care. They are not fit for use and may pose a danger to people or property. If the battery pack seems to be damaged, pack it in its original container, and then return it to Sofar or an authorized dealer.
Page 68 Product Name: Lithium-Ion Storage Battery ADD: 401, Building 4, AnTongDa Industrial Park, District 68,XingDong Community, XinAn Street, BaoAn District, Shenzhen, GuangDong.P.R. China Email: service@sofarsolar.com Tel: 0510-6690 2300 Web: www.sofarsolar.com...

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Amasstore gtx3000-h4 Amasstore gtx3000-h5 Amasstore gtx3000-h6 Amasstore gtx3000-h7 Amasstore gtx3000-h8 Amasstore gtx3000-h9 ... Show all

Sofar solar AMASSTORE GTX3000 Series User Manual

1 General Information

2 Safety

3 Technical Data

4 Technical Items

5 Product Overview

6 Installation Guide

7 Cleaning and Maintenance

8 Common Issues and Solutions

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