Page 1 2B1000 2B1500 OPERATORS HANDBOOK & PARTS Manual MAN523 April 2019 Up to Serial Nos 2B1000 - 0646 2B1500 - 1213 WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England Tel: +44 (0) 1204 854650 www.winget.co.uk...
Page 3 Handbook, although correct at the time of publication, may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.
Page 4: Table Of Contents
INTRODUCTION CONTENTS Section Page Section Page INTRODUCTION SERVICE Contents Service Safe Working Introduction to the Handbook Safety Skip Supports Machine identification Service schedule chart Warranty Terms & Conditions Engine Lubrication oil and filter Fuel System SAFE WORKING Air Cleaner Gearbox Machine modification Front axle 3.10...
Page 5: Introduction
INTRODUCTION THE HANDBOOK WARNING The Operator must read all the Handbook and fully understand its contents before attempting to operate the machine. THE HANDBOOK MUST NOT BE REMOVED FROM THE MACHINE. The Handbook should be kept clean and in good condition. Additional copies of the Handbook can be obtained from your Distributor.
Page 6: Warranty Terms & Conditions
No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.
Page 7: Safe Working
SAFE WORKING Safety is the responsibility of all persons working with this machine. Think “safety” at all times. Read and remember the contents of this handbook. The safe working recommendations for specific tasks are found with the instructions for the relevant operation in this Handbook. MACHINE MODIFICATION WARNING Any modifications to the machine will affect its working parameters and safety factors.
Page 8 SAFE WORKING ALWAYS be aware of local and national regulations governing the use of the machine. NEVER commence work with the machine until the “Daily (or every ten hours)” service checks have been made. (See Service Section for details) ALWAYS check wheel nut tightness daily. NEVER carry passengers.
Page 9: Skips And Loading
SAFE WORKING SKIPS AND LOADING WARNING NEVER exceed the rated payload. The weights of all loads above skip water level must be checked. NEVER remain on the machine when loading the skip with excavators or loaders. Stop the engine, apply the parking brake, dismount, and stand well clear.
Page 10: Hydraulics
SAFE WORKING NEVER park on a gradient. If this is unavoidable, ALWAYS chock the wheels. NEVER attempt to turn on a gradient NEVER tow up, down or across a gradient. NEVER operate high discharge or rotating skips on gradients. HYDRAULICS WARNING ALWAYS “Dump”...
Page 11 SAFE WORKING ALWAYS disconnect battery cables and remove battery before using an external charger, carrying out welding repairs or to prevent unauthorised usage when unattended or during a repair. NEVER allow unqualified personnel to attempt to repair, remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting tackle.
Page 12 SAFE WORKING DECALS Attached to the dumper are several pictorial warning decals Ensure that all decals fitted to the dumper are legible. If any should become detached, they must be replaced immediately. For detailed information on how to safely use the items described by the decals, see the “Safe working, Operation and Servicing”...
Page 13 SAFE WORKING CE (EEC machines only). Beware of electrical hazards. Decal indicates the maximum loads that the dumper towbar can carry and pull. These surfaces may be hot. Forks and buckets are not to be used to When loaded, always REVERSE down push or lift the dumper.
Page 14: Operation
OPERATION CONTROLS AND SERVICE POINTS 1 Steering wheel 8 Skip control, tip/return 2 Brake (hydraulic tipping) 3 Accelerator 9 Hydraulic oil filler cap 4 Clutch 10 Fuel filler cap 5 Seat 11 Skip release lever (manual tipping) 6 Brake oil reservoir 12 Gear lever (Hydraulic brakes only) 13 Battery...
Page 15 OPERATION ELECTRICAL CONTROLS 20 Key start switch 21 Warning light: battery charging 22 Switch: direction indicators 23 Warning light: direction indicators 24 Switch: hazard warning lights 25 Switch: Side and head lights 26 Document case 27 Horn...
Page 16: Running-In A New Engine
OPERATION DRIVING THE DUMPER Safety warnings Running-in a new engine While a gradual ‘running-in’ of a new Read also the “Safe Working” Section engine necessary, before operating the dumper. EXTREMELY IMPORTANT that following instructions should be followed WARNING ALWAYS wear correctly fitting very closely during the first fifty hours of protective clothing.
Page 17: Petter Ph1 Engine
OPERATION DRIVING THE DUMPER Petter PH1 engines (UP TO 1988) To start Petter PH1 engines: Ensure the parking brake is in the raised “ON” position. Ensure gear lever is in the neutral position. WARNING If a starting handle is to be used, see that the shaft is greased.
Page 18: Lister St1 Engine
OPERATION DRIVING THE DUMPER Lister ST1 engines (UP TO 1988) To hand start Lister ST1 engines: Ensure the parking brake is in the raised “ON” position. Ensure gear lever is in the neutral position. Move decompressor lever over towards the flywheel (F). Pull the control lever outwards and allow it to rotate anticlockwise so that it abuts against the top stop and is in a vertical...
Page 19 OPERATION DRIVING THE DUMPER To key (Electric) start Lister ST1 engines: Ensure the parking brake is in the raised “ON” position. Ensure gear lever is in the neutral position. Depress and hold down the accelerator. Pull the control lever outwards and allow it to rotate anticlockwise so that it abuts against the top stop and is in a vertical position (G).
Page 20 OPERATION DRIVING THE DUMPER TS/TR1 engines Description A Dipstick B Lubricating oil filler C Engine control D Decompressor lever E Fuel tank F Cold start oil cup Automatic Exess Fuel Device The engine is fitted with an automatic excess fuel device which becomes...
Page 21 OPERATION DRIVING THE DUMPER Hand starting TS/TR1 engines Ensure the parking brake is in the raised “ON” position. Ensure gear lever is in the neutral position. Always use the correct starting handle which has been designed for the engine. Ensure there are no burrs on the handle. Before attempting to use the handle, clean and lightly oil that part of it which fits onto the engine.
Page 22 OPERATION DRIVING THE DUMPER Key Starting TS/TR1 engines Ensure the parking brake is in the raised “ON” position. Ensure the gear lever is in the neutral position. Fully depress and hold down both clutch and accelerator pedals. Note: (From January 1995 UK/EEC specification dumpers) A starter inhibitor switch has been fitted to...
Page 23: Engage Gear Lever
2.10 OPERATION DRIVING THE DUMPER Gradients Engaging gear lever IMPORTANT: Read the notes in “Safe When changing gear, always depress the Working” also remember clutch pedal before moving the gear lever following: from one gear to another. Slippery or loose surface conditions can adversely affect safe...
Page 24: Skip Operation
OPERATION 2.11 DRIVING THE DUMPER Skip operation Loading Rotating skips (where fitted) Never remain on the dumper when using After releasing the turntable locking catch, excavators or loaders to load the skip. rotate the skip manually, then tip by using Stop the engine, apply the parking brake, the hydraulic control lever.
Page 25: Towing With The Dumper
2.12 OPERATION DRIVING THE DUMPER Towing with the dumper Dumpers are not designed as towing vehicles, however, trailers may be towed providing that: 1 The combined weight of the trailer and its load does not exceed the specified maximum dumper drawbar pull and dumper drawbar load...
Page 26 SERVICE SAFE WORKING WARNING Read the safety notes in “Safe Working”, Section 1 of this book. Also note the following: Safe handling of oils, filters and filter elements WARNING Do not allow oils to come into regular contact with skin. This can lead to serious skin diseases.
Page 27 SERVICE SAFE WORKING Rotary skip support bracket (WHERE FITTED) The “Rotary skip support Bracket” MUST ONLY be used when the tipping ram is to be removed. To install the “Skip support bracket”: Raise the skip using the hydraulic control lever. Remove clip/pin (A) from pin (D).
Page 28: Service
SERVICE SERVICE SCHEDULE IMPORTANT: The engine will require additional services or adjustments in addition to those listed below (See the appropriate Engine Operator’s handbook or Workshop Manual). WARNING Warning lights and indicators REQUIRE IMMEDIATE ACTION. SERVICE OPERATION REFERENCE PAGE Every 10 operating hours, or daily, the above and the following Engine oil leve Engine...
Page 29 SERVICE SERVICE SCHEDULE SERVICE OPERATION REFERENCE PAGE Every 125 operating hours, the above and the following Air cleaner element Engine Every 250 operating hours, the above and the following Engine oil and filter Engine Fuel filter Engine Every 500 operating hours , the above and the following Air cleaner element Engine...
Page 30: Engine
SERVICE ENGINE IMPORTANT Engines fitted in dumpers To service the following engines, Up to 1985: Lister ST1 and Petter PH1 Lister ST1, Petter PH1 1985 to 1989: Lister-Petter PH1 Please refer to relevent Engine Operator’s Handbook or Workshop Manual. 1985 to 1989: Lister-Petter TS1 Note: from 1989 the TS1 has been offered as an Lister-Petter TS/TR1 option...
Page 31 SERVICE ENGINE Every 250 hours Drain and refill the oil sump as follows: If possible run the engine immediately before draining the oil. Place a suitable container under the drain plug. Remove the drain plug (D) and drain oil. Clean and coat the threads of the drain plug with an appropriate sealant.
Page 32: Fuel System
SERVICE ENGINE Every 250 hours Fuel filter Change the fuel filter element if the fuel being used is not perfectly clean (see below). Every 500 hours Fuel filter Change fuel filter element as follows: Remove the retaining plug (R). Remove the old element (S) and joint (T).
Page 33 SERVICE ENGINE Every 10 operating hours, or Every 10 operating hours, or daily daily Fuel tank Air cleaner: clean/replace Fill the fuel tank at the end of each day to Clean or replace the air cleaner (X) reduce overnight condensation within the element under very dusty conditions.
Page 34 SERVICE GEARBOX Safe handling of oils Every 1000 operating hours WARNING Do not allow oils to come into Change gearbox oil regular contact with skin. This Clean the areas surrounding the dipstick can lead to serious skin (V) and drain plugs (X). diseases.
Page 35: Front Axle
3.10 SERVICE FRONT AXLE Every 10 operating hours, or daily Check for leaks Check for oil leaks around joints and seals. Every 50 operating hours, or weekly Tighten securing nuts Tighten axle arm/main case joint securing nuts and half shaft nuts. Axle oil level Do not check the oil level until the machine has stood for 2 minutes.
Page 36: Wheels & Tyres
SERVICE 3.11 WHEELS & TYRES Every 10 operating hours, or daily Wheel nuts Tighten wheel nuts whenever necessary, every ten hours or daily. After a wheel change, the nuts should be checked several times a day until they maintain their correct setting. For wheel nut tightening torque, see “Specifications”.
Page 37: Battery
3.12 SERVICE BATTERY Every 50 hours Safe handling of batteries WARNING The battery contains a Check battery electrolyte level sulphuric acid electrolyte The battery is situated beneath a cover which can cause severe burns on the left-hand side of the dumper. and produce explosive gases.
Page 38: Steering Box
SERVICE 3.13 STEERING BOX Every 50 operating hours, or weekly Steering box oil level Check the oil level as follows: Clean the area around the filler plug (P). Remove filler plug. The oil level is correct when it is at the bottom of the hole Top up if necessary, with the correct grade of oil.
Page 39: Hydraulic System
3.14 SERVICE HYDRAULIC SYSTEM Hydraulic System Safety Description of hydraulic system (see also “Safe Working” section) The hydraulic system provides power for skip tipping. WARNING Do not allow oils to come into regular contact with skin. This The main components consist of: can lead to serious skin diseases.
Page 40 SERVICE 3.15 HYDRAULIC SYSTEM...
Page 41 3.16 SERVICE HYDRAULIC SYSTEM Hydraulic System Checks Every 10 operating hours, or daily If the hydraulic system fails to operate completely, or does so extremely slowly, Check hydraulic oil level carry out the following procedure. Do not check oil level before closing Check that the hydraulic tank is full of oil the tipping rams, and the engine has to the correct level.
Page 42 SERVICE 3.17 HYDRAULIC SYSTEM First 100 operating hours Every 1000 operating hours Clean / change hydraulic oil filter Clean / change hydraulic oil filter Clean or change the hydraulic oil filter, WARNING Before cleaning filter, stop the using the procedure described in the engine and dump hydraulic previous “First 100 operating hours”.
Page 43: Braking Systems
3.18 SERVICE BRAKING SYSTEM (Hydraulic) Daily or every 10 hours Brake oil reservoir Check oil level. Never allow the oil to fall more than 10 mm below top level mark. Brake System The service brakes consist of totally sealed oil immersed multi-plate discs fitted down the pedal and close the bleed within the front axle.
Page 44 SERVICE 3.19 BRAKING SYSTEM (mechanical linkage) Brake adjustment (Drum brakes) Ensure the handbrake is fully off. Pull off the rubber cover from the brake adjuster (A). Screw the adjuster clockwise until the brakes are fully on. Slacken the adjuster anti-clockwise until the wheels turn freely.
Page 45: Greasing
3.20 SERVICE GREASING Every 50 operating hours, or weekly Location of grease points WARNING Always use lubricants of the grade specified. A Tipping rams (2 on each ram) [No grease points on Rotating or High Always lubricate and service discharge skip tipping rams] BEFORE work commences, and WITHIN the periods B Skip pivots (2)
Page 46 TECHNICAL INFORMATION DIMENSIONS 2B1000 2B1500 Earth skips Gravity tipping Gravity & hydraulic tipping ft in ft in A Overall length 2.66 8’ 9" 2.85 9’ 4" B Overall width 1.61 5’ 3" 1.64 5’ 5" C Overall height 1.34 4’ 5"...
Page 47 TECHNICAL INFORMATION DIMENSIONS 2B1500 2B1500 Rotating skip High discharge skip ft in ft in A Overall length 2.82 9’ 3" 2.74 9’ 0" B Overall width 1.64 5’ 5" 1.64 5’ 5" C Overall height 1.41 4’ 7" 1.43 4’ 8" D Skip discharge height 0.74 2’...
Page 48: Technical Information
TECHNICAL INFORMATION SPECIFICATIONS ENGINES up to 1985 Petter PH1: “See relevent Engine Operator’s handbook”. Lister ST: “See relevent Engine Operator’s handbook”. 1985 to 1989 Lister-Petter PH1: “See relevent Engine Operator’s handbook”. 1989 to date Lister-Petter TS/TR1: Single cylinder, direct injection, naturally aspirated, flywheel fan air cooled diesel.
Page 49 Petter PH1 1st Gear 2nd Gear 3rd Gear Reverse Km/h (mph) km/h (mph) km/h (mph) km/h (mph) 2B1000 @1650 rev/min 3.55 (2.21) 8.23 (5.11) 15.23 (9.46) 3.96 (2.46) 2B1500 @ 2200 rev/min 3.60 (2.20) 8.4 (5.2) 15.8 (9.7) 4.0 (2.5)
Page 50: Specifications
TECHNICAL INFORMATION SPECIFICATIONS PAYLOAD MODEL SKIP TYPE Standard High discharge Rotating 2B1000 1000 kg (2205 lbs) 2B1500 1500 kg (3308 lbs) 1250 kg (2756 lbs) 1130 kg (2492 lbs) CAPACITY, Water level MODEL SKIP TYPE Standard High discharge Rotating 2B1000 490 litre (17.3 ft...
Page 51: Main Electrical Circuit
TECHNICAL INFORMATION MAIN ELECTRICAL CIRCUIT (without road lights) CE dumpers with TS1 or TR1 engines from January 1995...
Page 52: Road Lights Electrical Circuit
TECHNICAL INFORMATION ROAD LIGHTS ELECTRICAL CIRCUIT Dumpers from 1994...
Page 54 2B1000 & 2B1500 DUMPERS PARTS...
Page 56 Contents CHASSIS & SKIPS AXLES & STEERING TRANSMISSIONS BRAKES ENGINES ELECTRICS HYDRAULICS DECALS &TOOLS NUMERICAL INDEX...
Page 58 2B1000 & 2B1500 DUMPERS...
Page 60 Chassis, Panels & Skips CHASSIS A - 1 Up to Jan. 1995 all dumpers From Jan. 1995 Export dumpers (Not CE marked) CHASSIS A - 1A From Jan. 1995 CE marked dumpers A - 1B BATTERY TRAY A - 1C SEAT "KAB"...
Page 61 A - 1 2B1000 & 2B1500 Dumpers...
Page 62 From Jan.1995 Export dumpers (Not CE marked ) 1 40286A01 CHASSIS NOTE: Up to machine serial numbers: 0552 (2B1000) and 0585 (2B1500), the control valve bracket was welded to the hydraulic tank (see page H - From machine serial numbers 0553 (2B1000) and 0586 (2B1500), the control valve bracket is welded to the chassis.
Page 63 A - 1 2B1000 & 2B1500 Dumpers...
Page 64 CHASSIS & FITTINGS Item Part no Serial no Description Up to Jan.1995 all dumpers From Jan.1995 Export dumpers (Not CE marked ) 0234 / * 2B1000 154 / * 2B1500 35 20355A04 * BRACKET, starting handle support 36 11S04E * SCREW...
Page 65 A - 1A 2B1000 & 2B1500 Dumpers...
Page 66 SCREW, set 7 17S08 WASHER, spring 8 267S09 WASHER, flat 10 V2003568 DOCUMENT BOX 11 101S07E RIVET 0636 / * 2B1000 853 / * 2B1500 15 7S04 * NUT 16 17S05 * WASHER, spring 17 267S06 * WASHER, flat 18 11S04C...
Page 67 A - 1B 2B1000 & 2B1500 Dumpers...
Page 68 A - 1B BATTERY TRAY Item Part no Serial no Description / 0600 2B1000 / 691 2B1500 1 30080A0303 BAR, battery 2 11S04C SCREW, set 3 59S03 NUT, nylon insert 4 10742A05 COVER, battery 5 177S03 NUT, wing 6 10559A01...
Page 69 A - 1C 2B1000 & 2B1500 Dumpers DCH-34A...
Page 70 A - 1C SEAT, “KAB”, with mountings Item Part no Serial no Description Not to be used with R.O.P.S frame 0598 / 0627 2B1000 688 / 785 2B1500 1 V2000954 SEAT, “KAB”, - V2003203 SLIDE RAIL, assembly 2 —- (order assembly) 3 —-...
Page 71 A - 1D 2B1000 & 2B1500 Dumpers...
Page 72 0628 / 2B1000 786 / 2B1500 All UK/EC specification 'CE' marked 2B1000/2B1500 are fitted with this seat assembly from the above serial numbers. (The seatbelt will only be supplied and attached to the anchorage bracket when a R.O.P.S is fitted.)
Page 73 A - 1E 2B1000 & 2B1500 Dumpers...
Page 74 A - 1E R.O.P.S. FRAME Item Part no Serial no Description 0628 / 2B1000 786 / 2B1500 For fitting to dumpers built prior to the above serial numbers….. …… V602747 # R.O.P.S. KIT, includes items 1 to 12 below plus KAB XH2/P2N seat assembly with seat belt to ISO 6683.
Page 75 A - 1F 2B1000 & 2B1500 Dumpers...
Page 76 # R.O.P.S. KIT, includes items 1 to 13 below plus KAB XH2/P2N seat assembly with seat belt to ISO 6683. (See page A-1D) For fitting to dumpers from…. 0628 2B1000 0786 2B1500 …… V602978 # R.O.P.S. KIT, includes items 1 to 13 below plus seat belt V602749 for seat V2005013.
Page 77 A - 2 2B1000 & 2B1500 Dumpers...
Page 78 A - 2 SKIP, gravity tip Item Part no Serial no Description 2B1000 SKIP, 1 40295A06 2B1500 SKIP, 1 40295A04 2 10S06 WASHER, flat 3 44S05G PIN, split 4 10892A01 ARM, radius 5 10893A01 BRACKET, mount, R.H. (illustrated) …… 10893A02 BRACKET, mount, L.H.
Page 79 A - 3 2B1000 & 2B1500 Dumpers DSK-6...
Page 80 NUT, nylon insert BRACKET, pivot, R.H. (illustrated) 6 30126A08 6A 30126A09 BRACKET, pivot, L.H. (not illustrated) 7 131S03 / 0552 NIPPLE, grease, push-in, 2B1000 7 131S03 / 585 NIPPLE, grease, push-in, 2B1500 7 131S01 0553 / NIPPLE, grease, threaded, 2B1000...
Page 81 A - 3A 2B1500 Dumper...
Page 82 A - 3A PLOUGH BLADE ASSEMBLY Item Part no Serial no Description 1 V2005145 PLOUGH 2 10470A18 PIN, pivot, plough 3 11S04C SCREW, set 4 267S06 WASHER, flat 5 59S03 NUT, nylon insert 6 30126A08 BRACKET, pivot, R.H. 6A 30126A09 BRACKET, pivot, L.H.
Page 83 A - 4 2B1500 Dumper...
Page 84 Item Part no Serial no Description 1 40115A07 SKIP 2 40116A02 FRAME, upper 3 131S03 / 0552 NIPPLE, grease, push-in, 2B1000 3 131S03 / 585 NIPPLE, grease, push-in, 2B1500 3 5ST100 / 0552 NIPPLE, grease, threaded, 2B1000 3 5ST100 / 585...
Page 85 A - 4 2B1500 Dumper...
Page 86 SCREW, set 42 17S05 WASHER, spring 43 7S04 44 10S06 WASHER, flat 45 44S05E PIN, split NIPPLE, grease, push-in, 2B1000 46 131S03 / 0552 NIPPLE, grease, push-in, 2B1500 46 131S03 / 585 NIPPLE, grease, threaded, 2B1000 46 131S01 0553 /...
Page 87 A - 5 2B1500 Dumper DSK - 15...
Page 88 Serial no Description 1 40288A01 SKIP 2 4SHL91 BUSH, pivot tube 3 131S03 / 0552 NIPPLE, grease, push-in, 2B1000 3 131S03 / 585 NIPPLE, grease, push-in, 2B1500 NIPPLE, grease, threaded, 2B1000 3 131S01 0553 / NIPPLE, grease, threaded, 2B1500 3 131S01...
Page 90 2B1000 & 2B1500 DUMPERS...
Page 92 Axles & Wheels B - 1 WHEELS & TYRES B - 5 DRIVE AXLE, Salisbury, 2B1000 B - 6 DRIVE AXLE, Salisbury, 2B1500 B - 7 DRIVE AXLE, Newage & fittings B - 8 DRIVE AXLE, Newage, 200RF DRIVE AXLE, Newage, 215 series B - 8A Input pinion &...
Page 93 B - 1 2B1000 & 2B1500 Dumpers...
Page 94 B - 1 WHEELS & TYRES Item Part no Serial no Description Check rim & tyre size before ordering. 2B1000 1 24S19 WHEEL, front, L.H., assembly 1 24S20 WHEEL, front, R.H., assembly 2 20158A03 RIM, wheel 3 20S09 TYRE, 6 x 16...
Page 95 B - 5 2B1000 Dumper...
Page 96 B - 5 DRIVE AXLE, Salisbury Item Part no Serial no Description - 30085A03 DRIVE AXLE, assembly 1 30166A0106 2 30088A010 WASHER 3 30085A0301 FLANGE, companion 4 30166A0156 SEAL, oil 5 30166A0146 GASKET 6 30085A0102 SLINGER 7 30085A0103 BEARING, pinion 8 30085A0104 SPACER, collapsible 9 30085A0105...
Page 97 B - 5 2B1000 Dumper...
Page 98 B - 5 DRIVE AXLE, Salisbury Item Part no Serial no Description 45 30085A0136 PIN, split 46 30085A0137 WASHER, shaft 47 30085A0138 DRUM, brake 48 30085A0139 HUB, wheel 49 30085A0140 SCREW, set 50 30085A0141 SEAL, oil, hub 30085A0142 SEAL, oil (not illustrated) 51 30085A0143 KEY, shaft 52 30085A0144...
Page 99 B - 6 2B1500 Dumper...
Page 100 B - 6 DRIVE AXLE, Salisbury Item Part no Serial no Description - 30088A02 DRIVE AXLE, assembly 1 30166A0101 BEARING 2 30088A0123 CARRIER & TUBE, assembly 3 30166A0103 BOLT 4 30166A0104 GEAR, assembly 5 30166A0105 WASHER 6 30166A0106 NUT, locking 7 30166A0107 STRAP, ‘L’...
Page 101 B - 6 2B1500 Dumper...
Page 102 B - 6 DRIVE AXLE, Salisbury Item Part no Serial no Description 47 30166A0147 SLINGER, oil 48 30166A0148 COVER, gear carrier 49 30166A0149 GASKET 50 30166A0150 SHIM, inner pinion bearing, .003" 50 30166A0151 SHIM, inner pinion bearing, .005" 50 30166A0152 SHIM, inner pinion bearing, .010"...
Page 103 B - 7 2B1000 & 2B1500 Dumpers DAX - 33...
Page 104 B - 7 FRONT DRIVE AXLE ( Newage) & FIXINGS Item Part no Serial no Description / 0634 2B1000 / 835 2B1500 AXLE, 200RF 1 30156A10 (See page B-8 for internal parts) 5 6S05C BOLT 6 10S04 WASHER, flat 7 107S16 NUT, “Nyloc”...
Page 105 B - 8 2B1000 & 2B1500 Dumpers V601139 / issue 02 0297...
Page 106 B - 8 DRIVE AXLE, Newage 200RF Up to dumper serial numbers: 0634 2B1000 0835 2B1500 Item Part no Description Axle serial no 30156A06 $ AXLE assy. (stamped 200RF14S129L on axle casing) 30156A06 + AXLE, assy. (stamped 200RFD14S129L on axle casing) 30156A10 + AXLE, assy.
Page 107 B - 8 2B1000 & 2B1500 Dumpers DAX - 41...
Page 108 B - 8 DRIVE AXLE, Newage 200RF Item Part no Description Axle serial no 24 30082A0305 WASHER, tab 25 7S04 - 30156A0604 / April 87 $ PLANET CAR., assy., 21 T spline V601154 May 87 / 1530214 + PLANET CAR., assy., 22 T spline 30156A0801 1530215 / + PLANET CAR., assy.
Page 109 B - 8 2B1000 & 2B1500 Dumpers DAX - 41...
Page 110 B - 8 DRIVE AXLE, Newage 200RF Item Part no Axle serial no Description 44 30156A0124 SEAL, ‘V’ ring 45 30156A0126 STUD 46 59S03 NUT, nylon insert - 30156A0606 MAIN CASE, assembly 48 30156A0101 CASING, axle 49 30156A0107 PISTON, brake 50 30156A0197 ‘O’...
Page 111 B - 8A 2B1000 & 2B1500 Dumpers DAX - 33...
Page 112 B - 8A INPUT PINION & DIFFERENTIAL Newage 215 series drive axle Item Part no Serial no Description 2B1000 0635 / 2B1500 836 / 1 30082A0401 PINION, input cartridge 2 30082A0402 FLANGE, input drive, c/w seal shield 3 30082A0403 PINION, supplied with item 5 4 30082A0282 SHIM, 0.25mm...
Page 113 B - 8B 2B1000 & 2B1500 Dumpers V601139 / issue 02 0297...
Page 114 B - 8B PLANET CARRIER & AXLE CASING Newage 215 series drive axle Item Part no Serial no Description 2B1000 0635 / 2B1500 836 / 21 30156A0802 CARRIER, planet 22 30156A0803 GEAR, planet 23 30156A0804 PIN, planet 24 30156A0805 SPACER...
Page 115 B - 8C 2B1000 & 2B1500 Dumpers DAX - 41...
Page 116 B - 8C HUB & AXLE SHAFT Newage 215 series drive axle Item Part no Serial no Description 2B1000 0635 / 2B1500 836 / 29 30082A0407 30 30156A0122 STUD, wheel 31 30082A0408 BEARING 32 30082A0409 BEARING 33 30082A0222 SPACER 34 30347A0201...
Page 117 B - 8D 2B1000 & 2B1500 Dumpers DAX - 41...
Page 118 B - 8D BRAKES Newage 215 series drive axle Item Part no Description Serial no 2B1000 0635 / 2B1500 836 / 60 30156A0108 KIT, 'O' ring seals, brake piston *61 30156A0908 DISC, brake, sintered 62 30156A0107 PISTON, brake *63 30156A0909...
Page 119 B - 9 2B1000 & 2B1500 Dumpers DAX-9A...
Page 120 B - 9 STEERING AXLE & STEERING COLUMN Item Part no Description Serial no 0604-0646 2B1000 0575-1152-1153-2B1500 1 —— STEERING COLUMN, L.H. type (see page. B - 9A) 1AA —— STEERING COLUMN, R.H. type (see page. B - 9B) 1A 56S05...
Page 121 B - 9 2B1000 & 2B1500 Dumpers DAX-9A...
Page 122 B - 9 STEERING AXLE & STEERING COLUMN Item Part no Serial no Description 0604-2B1000 0575-2B1500 SCREW, set 21 11S06K /0604/0575 NUT, locking 22 56S06 /0604/0575 23 L264 KING PIN 24 185S05D4 SCREW, grub 25 C175 WASHER, thrust 26 C180A...
Page 123 B - 9 2B1000 & 2B1500 Dumpers DAX-9A...
Page 124 B - 9 STEERING AXLE & STEERING COLUMN Item Part no Serial no Description 33 V602679 1165/ HUB, assembly (5 Stud) HUB (order V602679 assembly) --------- 34 V602676 1165/ HUB CAP 35 V602666 1165/ BEARING, hub, outer 36 V602668 1165/ SEAL, oil, hub bearing 38 V602667 1165/...
Page 125 B - 9A 2B1000 & 2B1500 Dumpers DAX-9B...
Page 126 (year)1989 / WHEEL, steering, 400mm dia., assy. 4 V2003160 (year)1989 / 4A V601233 (year)1989 / REDUCER 5 9S05 2B1000 / 0635 2B1500 / 852 42A 40294A01 # STEERING BOX, 30" shaft, assembly 42A 40294A02 # STEERING BOX, 33" shaft, assembly # Between Sept and Dec 1990, some dumpers were fitted with steering box Type 11077.
Page 127 B - 9A 2B1000 & 2B1500 Dumpers...
Page 128 B - 9A STEERING COLUMN, L.H. type Up to Oct 2002 Item Part no Serial no Description 2B1000 / 0636 2B1500 / 853 53 40294A0112 GASKET 54 40294A0113 PLATE, cover, c/w bush 54A 40294A0138 BUSH 55 41S08 WASHER, spring 56 40294A0115...
Page 129 B - 9B 2B1000 & 2B1500 Dumpers...
Page 130 B - 9B STEERING COLUMN, R.H. type From Oct 2002 Item Part no Serial no Description 2B1000 0636 / 2B1500 853 / 3 V2002350 WHEEL, steering, 400mm dia., assy. 4 V2003160 4A V601233 REDUCER 5 9S05 42 40294A03 STEERING BOX, and shaft, assembly...
Page 131 B - 9B 2B1000 & 2B1500 Dumpers...
Page 132 B - 9B STEERING COLUMN, R.H. type From Oct 2002 Item Part no Serial no Description 2B1000 0636 / 2B1500 853 / continued > 65 40294A0124 CAGE & BALLS 66 40294A0135 CAM, R.H. 67 40294A0126 BUSH, solid 67A 40294A0126A BUSH, split...
Page 134 2B1000 & 2B1500 4B2000 DUMPERS DUMPERS...
Page 136 Transmission GEARBOX C - 1 Used with Newage axle GEARBOX C - 2 Used on 2B1000 with Salisbury axle GEARBOX C - 2A Used on 2B1500 with Salisbury axle C - 3 FLYWHEEL & CLUTCH C - 4 CLUTCH PEDAL...
Page 137 C - 1 2B1000 & 2B1500 Dumpers DTR-87...
Page 138 C - 1 GEARBOX (Used with Newage axles) Item Part no Serial no Description $ From gearbox batch no. B1238. When replacing Layshaft 30101A0223 (item 28) on gearboxes prior to batch no B1238, a Layshaft kit 30101A0268 must be ordered. This kit consists of Layshaft 30101A0266 (item 28), Bearing 30101A0267 (item52) and Dipstick 30218A0248 (item 38).
Page 139 C - 1 2B1000 & 2B1500 Dumpers...
Page 140 C - 1 GEARBOX (Used with Newage axles) Item Part no Serial no Description 25 30101A0220 BUSH, reverse pinion 26 30101A0221 27 30101A0222 SHAFT, reverse pinion 28 30101A0223 LAYSHAFT 28 30101A0266 LAYSHAFT, OBSOLETE: use kit 30101A0268 28 30101A0268 $ / 0155334 # LAYSHAFT, Kit (Imperial) (Kit includes items: 28, 52, 37, 38) 28 30101A0280...
Page 141 C - 1 2B1000 & 2B1500 Dumpers...
Page 142 C - 1 GEARBOX (Used with Newage axles) Item Part no Serial no Description 57 30097A0114 BUSH, cross shaft 58 6S01A BOLT 59 30101A0247 SEAL, (part of item 60) 60 30101A0248 COVER, front assy. (with item 59) 61 30101A0249 GASKET, front cover 62 30101A0250 GASKET, top cover 63 30101A0251...
Page 143 C - 2 2B1000 Dumper DTR-15...
Page 144 C - 2 GEARBOX (Used with Salisbury axle) Item Part no Serial no Description $ From gearbox batch no. B1238. When replacing Layshaft 30101A0223 (item 31) on gearboxes prior to batch no B1238, a Layshaft kit 30101A0268 must be ordered. This kit consists of Layshaft 30101A0266 (item 31), Bearing 30101A0267 (item55) and Dipstick 30218A0248 (item 41).
Page 145 C - 2 2B1000 Dumper...
Page 146 C - 2 GEARBOX (Used with Salisbury axle) Item Part no Serial no Description 31 30101A0223 LAYSHAFT 31 30101A0266 LAYSHAFT 32 30101A0224 GEAR, 2nd speed sliding 33 30101A0225 GEAR, 2nd speed 34 30101A0226 GEAR, 1st speed 35 30101A0227 FORK, selector, 2nd & 3rd 36 44S01C PIN, split 37 30101A0228...
Page 147 C - 2 2B1000 Dumper...
Page 148 C - 2 GEARBOX (Used with Salisbury axle) Item Part no Serial no Description 72 30101A0253 STUD 73 30101A0254 DISC, sealing, selector shaft 74 30101A0255 CROSS SHAFT, clutch 75 131S06 NIPPLE, grease 76 30101A0256 CIRCLIP 77 30097A0133 WASHER, cross shaft 78 30097A0109 LEVER, clutch release 79 6S01C...
Page 149 C - 2A 2B1500 Dumper DTR-14...
Page 150 C - 2A GEARBOX (Used with Salisbury axle) Item Part no Serial no Description $ From gearbox batch no. B1238. When replacing Layshaft 30101A0223 (item 31) on gearboxes prior to batch no B1238, a Layshaft kit 30101A0268 must be ordered. This kit consists of Layshaft 30101A0266 (item 31), Bearing 30101A0267 (item55) and Dipstick 30218A0248 (item 41).
Page 151 C - 2A 2B1500 Dumper...
Page 152 C - 2A GEARBOX (Used with Salisbury axle) Item Part no Serial no Description 31 30101A0223 LAYSHAFT 31 30101A0266 LAYSHAFT 32 30101A0224 GEAR, 2nd speed sliding 33 30101A0225 GEAR, 2nd speed 34 30101A0226 GEAR, 1st speed 35 30101A0227 FORK, selector, 2nd & 3rd 36 44S01C PIN, split 37 30101A0228...
Page 153 C - 2A 2B1500 Dumper...
Page 154 C - 2A GEARBOX (Used with Salisbury axle) Item Part no Serial no Description 68 30101A0219 GEAR, reverse speed 69 30190A0106 OUTPUT SHAFT 70 30101A0252 FORK, selector, 1st & reverse 71 9S01 72 30101A0253 STUD 73 30101A0254 DISC, sealing, selector shaft 74 30101A0255 CROSS SHAFT, clutch 75 131S06...
Page 155 C - 3 2B1000 & 2B1500 Dumpers DTR-2B...
Page 156 C - 3 FLYWHEEL & CLUTCH Item Part no Serial no Description 1 10579A01 BEARING, release 2 28S02D SCREW 3 41S04 WASHER, spring 3A 10531A02 WASHER, locking, 60mm long, Lister-Petter TS1 & TR1 engines 3B 10531A03 WASHER, locking, 70mm long, Lister-Petter TS1 &...
Page 157 C - 4 2B1000 & 2B1500 Dumpers DCO-11...
Page 158 9 10650A18 PIN, clevis 10 44S02C PIN, split 11 10S03 WASHER, flat 12 C173B SPRING, return NIPPLE, grease, push-in, 2B1000 17 131S03 / 0552 NIPPLE, grease, push-in, 2B1500 17 131S03 / 585 17 131S01 0553 / NIPPLE, grease, threaded, 2B1000...
Page 159 C - 5 2B1000 & 2B1500 Dumpers...
Page 160 C - 5 PROPELLER SHAFT Item Part no Serial no Description Machines with Salisbury axles 2B1000 with axle 4HA 1 20265A01 PROPELLER SHAFT ….. CAP, grease nipple (not illustrated) 176S01 2 1S02B BOLT 2A 1S02B BOLT 3 163S02 NUT, nylon insert...
Page 162 2B1000 & 2B1500 DUMPERS...
Page 164 D - 4 From November 1992 to March 2002 BRAKE HOSES & FITTINGS D - 4A From March 2002 BRAKE DRUM D - 5 Used on 2B1000 with Salisbury axle BRAKE DRUM D - 6 Used on 2B1500 with Salisbury axle...
Page 165 D - 1 2B1000 & 2B1500 Dumpers V6001139 / issue 02 0297...
Page 166 CLEVIS, 2B1500, 1/4" thread 16 C272 COMPENSATOR 17 10908A01 PIN, pivot 18 10S04 WASHER ……. 131S03 / 0552 # NIPPLE, grease, push-in, 2B1000 ……. NIPPLE, grease, push-in, 2B1500 131S03 / 585 ……. # NIPPLE, grease, threaded, 2B1000 131S01 0553 / …….
Page 167 D - 2 2B1000 & 2B1500 Dumpers...
Page 168 D - 2 HANDBRAKE, (Newage axles only) Item Part no Serial no Description 1 20208A01 LEVER, handbrake assembly 1A 20208A0101 BUTTON, handbrake 1B 20208A0102 SPRING, handbrake 2 11S04C SCREW 3 17S05 WASHER, spring 4 7S04 5 267S06 WASHER, flat 6 10S03 WASHER, flat 7 44S02B PIN, split...
Page 169 D - 2A 2B1000 & 2B1500 Dumpers DCO-15...
Page 170 D - 2A CALIPER, parking brake (Newage axles only) Item Part no Serial no Description ALLOY CALIPERS 1A 10578A01 CALIPER, one pair, assembly 1 11116 SCREW, with hole for pin, item 12 2 28S02P SCREW 3 10578A0101 SPRING, centring TENSION WASHER (obsolete) use item 3 above 6 9S02 7 10578A0104...
Page 171 D - 2B 2B1000 & 2B1500 Dumpers DCO - 11A...
Page 172 Description 13 20232A02 PEDAL, brake 14 8S04C BOLT 15 267S06 WASHER, flat 16 17S05 WASHER, spring NIPPLE, grease, push-in, 2B1000 17 131S03 / 0552 NIPPLE, grease, push-in, 2B1500 17 131S03 / 585 NIPPLE, grease, threaded, 2B1000 17 131S01 0553 /...
Page 173 D - 3 2B1000 & 2B1500 Dumpers...
Page 174 14 17S04 WASHER 15 7S03 16 10967A10 PIPE, reservoir to master cylinder 17 10968A04 PIPE, master cylinder to axle PIPE, axle bridge, 2B1000, 18 10577A0201 / 0574 PIPE, axle bridge, 2B1000 18 10577A0213 0575 / PIPE, axle bridge, 2B1500 18 10577A0201...
Page 175 D - 4 2B1000 & 2B1500 Dumpers...
Page 176 BRAKE PIPES & FITTINGS (From Nov. '92 to Mar. '02) Item Part no Serial no Description NOV 92 / 0634 2B1000 NOV 92 / 834 2B1500 Dumpers are fitted with either GIRLING or FRENOS IRUNA master cylinders. Be sure to quote the name marked on the master cylinder before ordering parts.
Page 177 D - 4A 2B1000 & 2B1500 Dumpers...
Page 178 BRAKE HOSES & FITTINGS (From March 2002) Item Part no Serial no Description 0635 / 2B1000 835 / 2B1500 Dumpers are fitted with either GIRLING or FRENOS IRUNA master cylinders. Be sure to quote the name marked on the master cylinder before ordering parts.
Page 179 D - 5 2B1000 Dumper...
Page 180 D - 5 BRAKE, drum, Salisbury axles Item Part no Serial no Description BACKPLATE, R.H. (illustrated) 1 30085A0153 - 30085A0154 BACKPLATE, L.H. (not illustrated) 2 30085A0155 COVER, rubber 3 30088A0156 PLATE, locking 4 30085A0157 5 LB203 SHOE, brake (pairs) 6 30085A0159 SPRING 7 30085A0160 SPRING...
Page 181 D - 6 2B1500 Dumper...
Page 182 D - 6 BRAKE, drum, Salisbury axles Item Part no Serial no Description 1 30088A0128 DRUM, brake 2 20298A0101 SHOE, lined 3 20298A0102 # SPRING 4 20298A0103 # ROLLER 5 20298A0104 # TAPPET, expander 6 20298A0105 PLATE 6A 20298A0106 PLATE 7 20298A0107 PLATE, locking 8 20298A0108...
Page 184 2B1000 & 2B1500 DUMPERS...
Page 186 Engine & Controls LISTER-PETTER ENGINES E - 1 PH1, ST1 & TS1 E - 2 E - 3 EXHAUST SYSTEMS E - 5 ACCELERATOR PEDAL & LINKAGE...
Page 187 E - 1 2B1000 & 2B1500 Dumpers...
Page 188 E - 1 ENGINES, (PH1, ST1 & TS1) Item Part no Serial no Description ELECTRIC START ENGINES 1 20328A02 Engine, Petter PH1, 2B1000 1 20328A04 Engine, Petter PH1, 2B1500 1 20330A02 Engine, Lister ST1 1 20349A02 JUN 86 / Engine, Lister TS1...
Page 189 E - 2 2B1000 & 2B1500 Dumpers...
Page 190 8 107S16 NUT, nylon insert 10 ——- PIPE, exhaust 10 ——- / 0635 $ # PIPE, exhaust 2B1000 10 ——- / 852 $ # PIPE, exhaust 2B1500 $ CE marked dumpers only. See page E-3 for later exhaust. 11 ——- # CLAMP 12 ——-...
Page 191 E - 3 2B1000 & 2B1500 Dumpers...
Page 192 Silencer supplied with engine Lister-Petter TR1 engine (CE marked dumpers only) 10 20295A08 0636 / $ PIPE, exhaust, 2B1000 10 20295A08 853 / $ PIPE, exhaust, 2B1500 $ see page E-2 for earlier CE and non CE marked dumper exhausts 11 ——-...
Page 193 E - 5 2B1000 & 2B1500 Dumpers...
Page 194 NUT (OBSOLETE: was used with item 2) 5 10362A06 ROD, Petter PH1 engines 5A 10362A05 ROD, Lister ST1 engines ROD, 2B1000 with TS1 or TR1 eng. 5B 10362A17 0234 / ROD, 2B1500 with TS1 or TR1 eng. 5B 10362A17 154 /...
Page 196 2B1000 & 2B1500 DUMPERS...
Page 198 Electrics CHARGING & STARTING CIRCUIT F - 1 PH1 electric start engine CHARGING CIRCUIT F - 2 PH1 hand start engine CHARGING & STARTING CIRCUIT F - 3 ST1 electric start engine CHARGING CIRCUIT F - 4 ST1 hand start engine CHARGING &...
Page 199 F - 1 2B1000 & 2B1500 Dumpers...
Page 200 F - 1 CHARGING & STARTING CIRCUIT Petter PH1 electric start engine Item Part no Serial no Description - 30231A03 LOOM, wiring 2 109S08 BATTERY, 65AHr 3 10989A06 CABLE, positive 4 10990A06 CABLE, negative # SWITCH, key-start # STARTER, c/w solenoid # AMMETER # SENDER, temperature # SWITCH, pressure...
Page 201 F - 2 2B1000 & 2B1500 Dumpers...
Page 202 F - 2 CHARGING CIRCUIT, Petter PH1 handstart engine Item Part no Serial no Description …..… 30231A04 LOOM, wiring (supplied with engine) 1 109S08 BATTERY, 65AHr 3 10227A05 CABLE, positive 4 10990A06 CABLE, negative ……………… # ALTERNATOR ……………… # SENDER, temperature ………………...
Page 203 F - 3 2B1000 & 2B1500 Dumpers...
Page 204 F - 3 CHARGING & STARTING CIRCUIT Lister ST1 electric start engine Item Part no Serial no Description 1 30231A05 LOOM, wiring 2 109S08 BATTERY 65AHr 3 10989A07 CABLE, positive 4 10990A06 CABLE, negative ------------- # SWITCH, key-start ------------- # STARTER, c/w solenoid ------------- # WARNING LIGHT, c/w exciter -------------...
Page 205 F - 4 2B1000 & 2B1500 Dumpers...
Page 206 F - 4 CHARGING CIRCUIT, Lister ST handstart engine Item Part no Serial no Description - 30231A06 LOOM, wiring 2 109S08 BATTERY, 65AHr 3 10227A05 CABLE, positive 4 10990A06 CABLE, negative # ALTERNATOR # WARNING LIGHT, c/w excitor # AMMETER # SWITCH, pressure # PULLEY (not illustrated) # BELT, drive (not illustrated)
Page 207 F - 5 2B1000 & 2B1500 Dumper...
Page 208 F - 5 CHARGING & STARTING CIRCUIT Lister TS1 & TR1 electric start engine Item Part no Serial no Description NOTE: Up to February 1991, engines were fitted with ‘Syncro’ charging systems (see illustration A). From February 1991, engines were fitted with ‘Nicsa’ charging systems (see illustration B).
Page 209 F - 6 2B1000 & 2B1500 Dumpers...
Page 210 F - 6 ROAD LIGHTING & HORN CIRCUIT (up to 1994) Item Part no Serial no Description 1 10740A01 / APRIL 94 HEADLIGHT 1A 10973A02 BRACKET, headlight 2 10462A02 SIDELIGHT/INDICATOR 3 10512A02 REAR/STOP/INDICATOR 3A 82S03E SCREW 3B 85S01 3C 12S01 WASHER 4 10615A01 LIGHT, number plate...
Page 211 F - 6 2B1000 & 2B1500 Dumpers...
Page 212 F - 6 ROAD LIGHTING & HORN CIRCUIT (up to 1994) Item Part no Serial no Description - 20105A13 LOOM, front lights - 20105A14 LOOM, rear lights - 180S01 TIE, cable 13 10593A01 WARNING LIGHT, indicator 14 30267A03 CONSOLE 15 20318A01 BACKPLATE 15A 82S03C SCREW...
Page 213 F - 7 2B1000 & 2B1500 Dumpers...
Page 214 WORKING LIGHT, assembly - V2003139 SEALED BEAM 2 V2003158 GUARD 3 11S03B SCREW, set 4 17S04 WASHER, spring 2B1000 5 10973A03 / 0568 BRACKET, lights 5 10973A03 0569 / BRACKET, lights, hydraulic tipping 5 10973A04 0569 / BRACKET, lights, gravity tipping...
Page 215 F - 8 2B1000 & 2B1500 Dumpers DEL - 5...
Page 216 F - 8 CONSOLE, road lighting (up to 1994) Item Part no Serial no Description 1 30267A03 CONSOLE 2 20318A01 BACKPLATE, console 3 82S03C SCREW 4 83S03 5 V2003128 SWITCH, light 6 V2003140 GAITER, switch light 7 10619A01 HORN, button 8 82S07E SCREW 9 85S03...
Page 217 F - 9 2B1000 & 2B1500 Dumpers DEL - 27...
Page 218 F - 9 MAIN ELECTRICAL CIRCUIT (from Jan 1995) Item Part no Serial no Description 1 109S08 BATTERY 2 10989A06 CABLE, positive 3 V2004204 INSULATOR, battery positive terminal 1 4 V2004214 ISOLATOR, battery negative terminal 5 V2003510 CABLE, earth 6 20313A06 # PANEL, instruments # Panel replaced by an engine cover on CE marked dumpers from Nov.
Page 219 F - 10 2B1000 & 2B1500 Dumpers DEL - 26...
Page 220 F - 10 ROAD LIGHTS (from 1994) Item Part no Serial no Description 1 10973A03 BRACKET, front lights (rotating & hyd. tipping earth skips) 2 11S05F SCREW, set 3 267S07 WASHER, flat 4 17S06 WASHER, spring 5 7S05 6 10973A04 BRACKET, front lights (high discharge &...
Page 221 F - 10 2B1000 & 2B1500 Dumpers DEL - 26...
Page 222 F - 10 ROAD LIGHTS (from 1994) Item Part no Serial no Description 53 ———— BRACKET 54 11S03C SCREW, set 55 17S04 WASHER, spring 56 7S03 60 11S03B SCREW, set (console earth terminal) 61 267S05 WASHER, flat 62 17S04 WASHER, spring 63 7S03 70 V2003651 LIGHT, R.H.
Page 223 F - 11 2B1000 & 2B1500 Dumpers DEL - 25...
Page 224 F - 11 CONSOLE, road lights (from 1994) Item Part no Serial no Description 1 30267A04 CONSOLE 2 20318A01 BACKPLATE, console 3 11S01AA SCREW, set 4 17S02 WASHER, spring 5 7S01 6 153S05 CLAMP, (discard bracket) assembly 7 7S03 8 17S04 WASHER, spring 11 V2003644 SWITCH, lights...
Page 226 2B1000 & 2B1500 DUMPERS...
Page 228 Hydraulics H - 1 HYDRAULIC PUMP & TANK H - 1A SKIP TIPPING HYDRAULIC CIRCUIT H - 1B CONTROL VALVE. Up to January 1988 H - 2 CONTROL VALVE. H - 3 SECTION of control valve From January 1988 to April 1996 H - 4 CONTROL VALVE.
Page 229 H - 1 2B1000 & 2B1500 Dumpers DHY - 47...
Page 230 1 30286A08 TANK, hydraulic (see following note) Hydraulic tank: Up to machine serial numbers:0552 (2B1000) and 0585 (2B1500), the control valve mounting bracket was welded to the tank. When replacing a hydraulic tank on machines prior to these serial numbers, a loose control valve bracket (part number 40220A0810) will also be required to be welded in the correct position.
Page 231 H - 1 2B1000 & 2B1500 Dumpers...
Page 232 34 122S06 34 122S06 ADAPTOR (“Bosch”) 2B1500 35 100S04 SEAL, bonded, (“Ultra/Dowty”) 35 100S06 Nov 88 / 0589 SEAL, bonded, (“Sundstrand”) 2B1000 SEAL, bonded, (“Sundstrand”) 2B1500 35 100S06 Nov 88 / 0616 35 100S04 0590 / SEAL, bonded, (“Ultra/Dowty”) 2B1000 SEAL, bonded, (“Ultra/Dowty”) 2B1500...
Page 233 H - 1 2B1000 & 2B1500 Dumpers...
Page 234 SCREW 54 —- WASHER 55 —- 60 V2004392 0602 / 0636 GUARD, hoses, 2B1000 60 V2004392 696 / 852 GUARD, hoses, 2B1500 Guard replaced by an engine cover on CE marked dumpers from Nov. 2002. See page A-1A for engine cover.
Page 235 H - 1A 2B1000 & 2B1500 Dumpers...
Page 236 H - 1A SKIP TIPPING HYDRAULIC CIRCUIT Item Part no Serial no Description 1 30287A02 RAM (see page H-5) 2 31S02GG HOSE 3 10464A02 FITTING, double tee bracket 4 7S03 4A 17S04 WASHER, spring 5 11S03E SCREW, set 6 31S02YY HOSE 10 176S01 CAP, grease nipple...
Page 237 H - 1B 2B1000 & 2B1500 Dumpers use picture from 4B2000...
Page 238 H - 1B CONTROL VALVE, ( up to January 1988) Item Part no Serial no Description 1 30322A04 / Jan-88 CONTROL VALVE 2 30322A0502 SCREW, socket cap head 3 30322A0204 CAP, end 4 30322A0102 VALVE, relief 5 30322A0503 HANDLE, assembly 6 68S02B SCREW, socket cap head 7 10S05...
Page 239 H - 2 2B1000 & 2B1500 Dumper...
Page 240 H - 2 CONTROL VALVE, (from Jan. 1988 to April 1996) Item Part no Serial no Description 2B1000 JAN 88 / 0719 2B1500 JAN 88 / 616 1 V2000398 CONTROL VALVE, assembly 2 V600017 COVER, inlet 4 127S04 PLUG, blanking...
Page 241 H - 3 2B1000 & 2B1500 Dumper DHY-15...
Page 242 H - 3 CONTROL V. SECTION, (from Jan. 1988 to April 1996) Item Part no Serial no Description 2B1000 JAN 88 / 0719 2B1500 JAN 88 / 616 1 V600026 SCREW, c/w washer 2 V600190 CAP, end 3 V2003115 SCREW, shoulder...
Page 243 H - 4 2B1000 & 2B1500 Dumpers...
Page 244 H - 4 CONTROL VALVE, (from April 1996) Item Part no Serial no Description 2B1000 0719 / 2B1500 616 / 1 V2004106 VALVE, control, assembly 2 V602630 LEVER, knob & nut, assembly 3 7S04 4 V602629 KIT, control valve repair...
Page 245 H - 6 2B1000 & 2B1500 Dumpers...
Page 246 H - 6 RAM (Imperial), tipping, hydraulic skip Item Part no Serial no Description 1A 30287A02 RAM, hyd, assembly Obsolete, see page H-6A 1 30287A0201 CYLINDER, ram 2 30287A0202 ROD, piston 3 30287A0203 NUT, gland ring 4 30287A0204 PISTON, rear 5 30287A0205 PISTON, front 6 163S08...
Page 247 H - 6A 2B1000 & 2B1500 Dumpers...
Page 248 H - 6A RAM (Metric), tipping, hydraulic skip Item Part no Serial no Description 1A 30287A06 RAM, hyd, assembly, metric rod & cy 1 30287A0601 CYLINDER, ram (metric) 2 30287A0602 ROD, piston (metric) 3 30287A0603 NUT, gland ring 4 30287A0604 PISTON, one piece 5 30287A0605 Spacer, rod, not illustrated...
Page 249 H - 7 2B1500 Dumper...
Page 250 H - 7 RAM, tipping, high discharge skip Item Part no Serial no Description 1A 30113A03 RAM, assembly 1 30113A0301 CYLINDER, ram 2 30113A0302 ROD, piston 3 30113A0303 RING NUT, gland 4 30113A0304 HEAD, piston 4A 10558A07 KIT, seals 5 30113A0305 SEAL 6 30113A0306 SEAL...
Page 251 H - 8 2B1500 Dumper...
Page 252 H - 8 RAM, tipping, rotating skip Item Part no Serial no Description 1A 30113A02 RAM, assembly 1 30113A0201 CYLINDER, ram 2 30113A0202 ROD, piston 3 30113A0203 RING NUT, gland 4 30113A0304 HEAD, piston 4A 10558A09 KIT, seals 5 30113A0305 SEAL 6 30113A0204 SEAL...
Page 254 2B1000 & 2B1500 4B2000 DUMPERS DUMPERS...
Page 256 Miscellaneous J - 1 J - 3 DECALS & PLATES J - 10 SPECIAL TOOLS...
Page 257 J - 1 2B1000 & 2B1500 Dumpers...
Page 258 J - 1 DECALS & PLATES Item Part no Serial no Description — V601778 # KIT, decals, 2B1000 1 kit — V601779 # KIT, decals, 2B1500 1 kit # Each kit contains all decals required for one dumper 1 V2003100...
Page 259 J - 2 2B1000 & 2B1500 Dumpers...
Page 260 J - 2 DECALS & PLATES Item Part no Serial no Description 1 V2003152 DECAL, 2B1000 2 V2003153 DECAL, 2B1500 3 DM197 DECAL, Lubrication oils 7 V2003142 DECAL, Warning - wheel nuts 9 10540A02 DECAL, 35psi tyre pressure 15 10848A01...
Page 261 J - 3 2B1000 & 2B1500 Dumpers...
Page 262 J - 3 DECALS & PLATES Item Part no Serial no Description 1 V2004227 DECAL, Battery isolator 2 V2004229 DECAL, Operators handbook 3 V2004245 DECAL, No buckets, No forks 4 V2004244 DECAL, Towbar loadings 5 V2004282 DECAL, Hot surfaces 6 V2004307 DECAL, Electrical hazard 7 V2004288 DECAL, Starting handle...
Page 263 J - 10 2B1000 & 2B1500 Dumpers...
Page 264 J - 10 SPECIAL TOOLS Item Part no Serial no Description Rotating Skip 1 V2004359 Jan 95 / SUPPORT, skip 2 V2004217 3 902S02 PIN, lynch c/w chain High Discharge Skip 5 V2004688 SUPPORT, skip, 6 902S02 PIN, lynch c/w chain 7 V2004217 8 106209000 SEAL, strip, (2 meters)
Page 266 2B1000 & 2B1500 DUMPERS...
Page 268 Numerical Index...
Page 269 Part no Page no Part no Page no Part no Page no 013203000 E - 3 10227A05 F - 2 10558A07 H - 7 11116 D - 2A 10227A05 F - 4 10558A08 H - 6 4602331 J - 1 10284A01 J - 1 10558A09...
Page 271 Part no Page no Part no Page no Part no Page no 10644A01 F - 6 10888A07 D - 1 10989A06 F - 1 10644A01 F - 8 10888A08 D - 1 10989A06 F - 9 10650A04 A - 2 10889A01 D - 1 10989A07...
Page 272 Part no Page no Part no Page no Part no Page no 10S05 H - 1B 11S02B F - 6 11S04D A - 4 10S06 A - 2 11S02B F - 8 11S04D B - 8 10S06 A - 2 11S02B H - 1 11S04D...
Page 273 Part no Page no Part no Page no Part no Page no 129S05E H - 1 131S03 D - 2B 17S04 A - 1 129S05E H - 1 131S06 C - 2 17S04 A - 1A 12S01 F - 6 131S06 C - 2A 17S04...
Page 274 Part no Page no Part no Page no Part no Page no 17S05 H - 2 20129A03 B - 1 20298A0114 D - 6 17S06 A - 1E 20155A03 E - 1 20298A0115 D - 6 17S06 A - 2 20158A03 B - 1 20298A0116...
Page 275 Part no Page no Part no Page no Part no Page no 21S08 B - 1 267S06 A - 3 28S03D D - 2 227S02 D - 2A 267S06 A - 4 28S03E C - 2 22S09 B - 1 267S06 A - 5 28S03E...
Page 276 Part no Page no Part no Page no Part no Page no 30082A0289 B - 8 30085A0111 B - 5 30085A0149 B - 5 B - 8B 30085A0112 B - 5 30085A0150 B - 5 30082A0289 30082A0301 B - 8 30085A0113 B - 5 30085A0153...
Page 277 Part no Page no Part no Page no Part no Page no 30097A0133 C - 1 30101A0209 C - 1 30101A0224 C - 2A 30097A0133 C - 2 30101A0211 C - 1 30101A0225 C - 1 30097A0133 C - 2 30101A0211 C - 2 30101A0225...
Page 278 Part no Page no Part no Page no Part no Page no 30101A0241 C - 2 30101A0254 C - 2 30106A0101 C - 2 30101A0241 C - 2A 30101A0254 C - 2A 30106A0102 C - 2 30101A0242 C - 1 30101A0255 C - 1 30113A02...
Page 279 Part no Page no Part no Page no Part no Page no 30156A0107 B - 8 30156A0155 B - 8 30156A0803 B - 8 B - 8D 30156A0156 B - 8 B - 8B 30156A0107 30156A0803 B - 8D 30156A0157 B - 8 30156A0804 B - 8...
Page 280 Part no Page no Part no Page no Part no Page no 30166A0126 B - 6 30166A0171 B - 6 30190A0111 C - 2A 30166A0127 B - 6 30166A0172 B - 6 30190A0112 C - 2 30166A0128 B - 6 30166A0173 B - 6 30190A0112...
Page 281 Part no Page no Part no Page no Part no Page no 30287A0209 H - 6 40294A0102 B - 9A 40294A0129 B - 9A 30287A0210 H - 6 B - 9B B - 9B 40294A0102 40294A0129 30298A01 B - 9 40294A0103 B - 9A 40294A0130...
Page 282 Part no Page no Part no Page no Part no Page no 41S05 D - 2 44S05G A - 2 59S14 F - 1 41S05 D - 2 44S05G A - 2 59S14 F - 2 41S05 H - 2 4SHL91 A - 5 59S14...
Page 283 Part no Page no Part no Page no Part no Page no 6S05K E - 1 7S04 D - 1 85S01 F - 6 6S05K E - 2 7S04 D - 2 85S01 F - 8 7S01 F - 7 7S04 D - 2B 85S03...
Page 284 Part no Page no Part no Page no Part no Page no 902S02 K - 1 C173D E - 5 V2000326 F - 11 92S07 B - 9 C174C D - 1 V2000398 H - 2 95S03 C - 1 C174E D - 1 V2000757...
Page 285 Part no Page no Part no Page no Part no Page no V2003133 F - 7 V2003570 F - 11 V2004229 J - 3 V2003134 F - 7 V2003575 J - 2 V2004231 A - 1C V2003135 F - 7 V2003598 J - 2 V2004234...
Page 286 Part no Page no Part no Page no A - 1F V601779 J - 1 V2005285 A - 1F V602166 H - 3 V2005295 A - 1F V602446 H - 3 V2005310 V2005310 J - 1 V602447 H - 3 V2005388 A - 1A V602448...
Page 288 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...

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