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Medora SolarBee SB10000PW Owner's Manual

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SolarBee SB10000PW
Owner's Manual
© 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com
O&M_SB10000PW_10448_20191115

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Summary of Contents for Medora SolarBee SB10000PW

  • Page 1 SolarBee SB10000PW Owner's Manual © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com O&M_SB10000PW_10448_20191115...

  • Page 2: Table Of Contents

    Customer Service About Medora Corporation Medora Corporation combines knowledge and experience from across the water quality spectrum to help solve real-world problems. Whether in Lakes, Stormwater Retention Ponds, Raw Drinking-Source Reservoirs, Water Treatment Plants, Potable Storage Tanks, or Wastewater Treatment Processes, Medora Corporation equipment continues to be at the forefront as the #1 world leader for in-situ water body treatment.

  • Page 3: Safety

    Most accidents can be avoided by using common sense and concentration on the job being done. Carefully read safety information when you see any safety symbols. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1949_10036_20191001 O&M_SB10000PW_10448_20191115 - 1...
  • Page 4 CAUTION: EDGES MAY BE SHARP AND WARNING: ICE SURROUNDING MACHINE CAUSE LACERATION IF PROPER CARE IS MAY NOT SUPPORT WEIGHT, KEEP CLEAR OF NOT USED. THIN ICE. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1949_10036_20191001 O&M_SB10000PW_10448_20191115 - 2...
  • Page 5 "OFF" position. The On/Off switch is to be by OSHA. used as the emergency stop. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1949_10036_20191001 O&M_SB10000PW_10448_20191115 - 3...

  • Page 6: Operation

    In severe sunlight limited conditions, the machine may slow Flow Coming Off Distribution Dish down or stop temporarily to protect the battery from damage. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10199_20191008 O&M_SB10000PW_10448_20191115 - 4...

  • Page 7: Site Preparation

    © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10153_20191007 O&M_SB10000PW_10448_20191115 - 5...

  • Page 8: Features

    Interior of Low Profile Stand © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10253_20191008 O&M_SB10000PW_10448_20191115 - 6...
  • Page 9 Please contact SolarBee if you are interested in receiving these parameters. Left Side Face Of Digital Controller © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10253_20191008 O&M_SB10000PW_10448_20191115 - 7...
  • Page 10 The connectors are indexed to prevent improper wiring. A general electrical schematic can be found in the Maintenance and Field Adjustment section. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 8...
  • Page 11 The upper coupling remains attached to the brushless motor while the lower coupling and coupling sleeve remain on the impeller shaft. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 9...
  • Page 12 The impeller bushing aligns and centers the impeller shaft within the machine. Impeller Hub Impeller Bushing Block © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 10...
  • Page 13 2 in to 2 1/2 in (5.1 cm to 6.4 cm) 10000 2 in to 2 1/2 in (5.1 cm to 6.4 cm) © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 11...
  • Page 14 Hose and Intake Box Configuration - MODEL MAY VARY SB2500PW SB5000PW - GF5000PW SB10000PW - GF10000PW © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 12...
  • Page 15 2 in to 2 1/2 in (5.1 cm to 6.4 cm) 10000 2 in to 2 1/2 in (5.1 cm to 6.4 cm) © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 13...
  • Page 16 • Avoid being crushed by ice pressure. • Provide extra buoyancy when needed without going much deeper into the water. Float © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10165_20191008 O&M_SB10000PW_10448_20191115 - 14...

  • Page 17: Assembly

    STEP 4: Place the Impeller Assembly off to the side and re-insert the Clevis Pin and Hair Pin into the Upper Coupling for safe keeping. Impeller Assembly Removal Motion © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 15...
  • Page 18 Impeller Assembly Reinsertion Motion STEP 2: Place clevis pin back through upper shaft coupling and secure with hair pin. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 16...
  • Page 19 STEP 6: Repeat Steps 1 through 5 for the other two floats. NOTE: The float plate may not be used on one of the three floats. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 17...
  • Page 20 Use a two 19mm wrenches to tighten nut. STEP 5: Repeat steps 2 and 3 for the other 2 float arms. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 18...
  • Page 21 M12 90mm Bolt and tighten the Nylok nut. STEP 6: Repeat steps 2 through 5 for each turnbuckle assembly. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 19...
  • Page 22 13mm wrenches. STEP 5: Repeat steps 3 and 4 for the other 2 chain brackets. Applying Anti-Seize To The Bolts © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 20...
  • Page 23 Attaching Leg Extension With a Clevis Pin. which the SolarBee can rest on. Securing Clevis Pins Secured with Hair pIns © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 21...
  • Page 24 STEP 6: Tighten all 8 bolts/nuts using 13mm wrench and socket wrench. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 22...
  • Page 25 STEP 4: Fasten opposite end of the hose assembly to the intake box using four M8 x 20mm bolts. STEP 5: Fasten the two intake box tubings using two M8 x 45mm bolts on each tube. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008...
  • Page 26 Equipment Assembly Injection Hose Assembly © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 24...
  • Page 27 This will avoid damage to the motor controller and motor. Kellem Grip Connection Point © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 458_10264_20191008 O&M_SB10000PW_10448_20191115 - 25...
  • Page 28 Low Profile Stand Assembly Diagram Low Profile Stand Assembly © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10313_20191001 O&M_SB10000PW_10448_20191115 - 26...
  • Page 29 Low Profile Stand Assembly Diagram Low Profile Stand Assembly © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10313_20191001 O&M_SB10000PW_10448_20191115 - 27...
  • Page 30 Low Profile Stand Assembly Diagram Low Profile Stand Assembly © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10313_20191001 O&M_SB10000PW_10448_20191115 - 28...
  • Page 31 4- INCH STAINLESS COUPING DETAIL SS CORD GRIP: ELECTRICAL AND CHEMICAL INJECTION LINES 4" PVC PIPE CAP W/SET SCREW 4" NPT SCH40 T316SS PIPE © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10313_20191001 O&M_SB10000PW_10448_20191115 - 29...
  • Page 32 Structure with Penetration (See Inset B for Hole and Bolt Holes placement of Sealant) Figure 2: Inside Tank Bolt, Gasket and Flange Installation © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1957_10046_20191001 O&M_SB10000PW_10448_20191115 - 30...
  • Page 33 M8 Nylock Nut Lexel Sealant Figure 5: Side Cutaway View of Completed Installation Figure 4: Bolt View Inside Tank 2.000" [51mm] ø10.500" [267mm] © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1957_10046_20191001 O&M_SB10000PW_10448_20191115 - 31...

  • Page 34: Maintenance

    To completely power down the digital controller, remove all power sources in the proper sequence. DIGITAL CONTROLLER © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10237_20191009 O&M_SB10000PW_10448_20191115 - 32...
  • Page 35 Once the air is released, the hose WARNING COULD LEAD TO SINKING THE will lower down into place. MACHINE, OR CAUSE SERIOUS INJURY! © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10263_20191008 O&M_SB10000PW_10448_20191115 - 33...
  • Page 36 STEP 4: Double check dish level at all three locations 2500 and fine tune as necessary. Dish Depths For Different Models of machines © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10422_20191014 O&M_SB10000PW_10448_20191115 - 34...
  • Page 37 Minute (RPM) # Seconds Expired RPM = (30 revolutions X 60) / (30 seconds) = 60 Impeller Rotational Speed = 60 RPMs © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10413_20191001 O&M_SB10000PW_10448_20191115 - 35...
  • Page 38 DIGITAL CONTROLLER * * Failure to follow these steps could result in component damage. * * © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2086_10274_20191001 O&M_SB10000PW_10448_20191115 - 36...
  • Page 39 To completely power SWITCH down the digital controller, remove all power sources in the proper sequence. DIGITAL CONTROLLER © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10139_20191022 O&M_SB10000PW_10448_20191115 - 37...
  • Page 40 Please follow the proper procedure earlier in this section. Machine resting on floor ready for water. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2088_10252_20191022 O&M_SB10000PW_10448_20191115 - 38...
  • Page 41 Please contact Medora Corporation Customer Service, 1-866-437-8076 (customerservice@ solarbee.com), for a quote for temporary removal of your machine. Hose properly layed out on tank floor. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2088_10252_20191022 O&M_SB10000PW_10448_20191115 - 39...

  • Page 42: Electrical

    CONNECTED ON OPPOSITE FACE OF CONTROLLER Outside of Reservoir (Inside Low Profile) Motor Inside of Reservoir Motor Power and SCADA Signals Motor Controller © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1148_10154_20191002 O&M_SB10000PW_10448_20191115 - 40...
  • Page 43 Please refer to the provided owners manual for normal operation led blink codes. SD Card Slot Blinking LED’s Blue YELLOW GREEN SCADA Serial Connection Brain Board Serial Number Figure 1: Brainboard © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 866_10042_20191002 O&M_SB10000PW_10448_20191115 - 41...
  • Page 44 STEP 5: Connect all available PV module leads into the front face of the digital controller. STEP 6: Turn the On/Off switch to On position. MOTOR CONTROLLER © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2057_10138_20191002 O&M_SB10000PW_10448_20191115 - 42...

  • Page 45: Technical Specifications

    Expect 25-year life, minimal maintenance. Limited 2-year parts and labor warranty. Limited 25-year photovoltaic module manufacturer performancy warranty and 10-year motor warranty. Patent Pending Subject to change without notice. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10459_20191104 O&M_SB10000PW_10448_20191115 - 43...

  • Page 46: Troubleshooting

    SolarBee's various SCADA kits. Contact SolarBee Customer Service for more information. 12 VDC+ 12 VDC- © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2053_10238_20191115 O&M_SB10000PW_10448_20191115 - 44...
  • Page 47 Check and record battery DIGITAL voltage if possible, then contact SolarBee Customer CONTROLLER Service. For all other blink codes, please contact SolarBee Customer Service. © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2053_10238_20191115 O&M_SB10000PW_10448_20191115 - 45...
  • Page 48 Grid Power (Grid-Boost) Battery Motor Control Cord (MCC) Motor PV Panel On/Off Battery Motor Switch PV Panel Connections Battery Connection MCC connection © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 2053_10238_20191115 O&M_SB10000PW_10448_20191115 - 46...

  • Page 49: Parts Diagram

    PN: 26023610 36” x 10’ Hose, White, NSF 100089 Low Profile Stand 101284 Leg Extension Kit Under Top Deck Inside Low Profile Stand © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10461_20191105 O&M_SB10000PW_10448_20191115 - 47...

  • Page 50: Dimension Drawing

    Dimension Drawing SB10000PW © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 10460_20191104 O&M_SB10000PW_10448_20191115 - 48...

  • Page 51: Warranty

    Where labor is included, in lieu of sending a factory service crew to the site for minor repairs, Medora Corporation may choose to send the replacement parts to the owner postage-paid and may pay the owner a reasonable labor allowance, as determined solely by Medora, to install the parts.

  • Page 52: Customer Service

    If you feel the need to service your SolarBee or GridBee circulation equipment, please contact Medora's Customer Service Department at: +1 866 437 8076 © 2019 Medora Corporation | www.medoraco.com | 866 - 437 - 8076 | info@medoraco.com 1928_10001_20191115 O&M_SB10000PW_10448_20191115 - 50...

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