1. Manuals
  2. Brands
  3. Franzis Manuals
  4. Toy
  5. PE01
  6. Instruction manual

Franzis PE01 Instruction Manual

Porsche 911 flat-six boxer engine
Hide thumbs
Table of Contents

Advertisement

Quick Links

PORSCHE 911
Designed by John Anson for:
FRANZIS Verlag GmbH
D-85540 Haar bei Munchen
Germany
Mehr Franzis-Produkte im Internet
Trends UK LTD, Greatworth Hall,
Banbury, OX17 2DH. UK
Email: trends@jgdirect.net
Customer services:
+44 (0)1702 208175
Item number:
PE01
www.franzis.de
PORSCHE 911
Flat-Six Boxer
engine
Build your own
working, classic
Porsche 911
flat-six engine
model!
Instruction
MANUAL
For Ages
10
+

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PE01 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Franzis PE01

Summary of Contents for Franzis PE01

  • Page 1 Build your own Email: trends@jgdirect.net Customer services: working, classic +44 (0)1702 208175 Porsche 911 flat-six engine model! Item number: Designed by John Anson for: For Ages PE01 FRANZIS Verlag GmbH Instruction D-85540 Haar bei Munchen Germany MANUAL Mehr Franzis-Produkte im Internet www.franzis.de...

  • Page 2: Table Of Contents

    PORSCHE 911 PE01 Porsche Flat-Six Boxer Engine © Franzis Flat-Six Boxer Engine All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, Build your own working, classic Porsche 911 flat-six engine model!

  • Page 3: Introduction

    INTRODUCTION An 11 bladed axial fan, The car that was to become the Porsche 911 was first unveiled at with the alternator inside it, the 1963 Frankfurt motor show, intended as a larger, more was mounted on top of the comfortable, successor to the legendary 356.

  • Page 4: Notes And Advice

    NOTES AND ADVICE PARTS LIST References to the left or right side of the engine mean the left or right side when No. Description No. Description viewed from the fan end. Cylinders 1-3 are on the left side of the engine and Connecting rod Crankcase upper cylinders 4-6 are on the right.
  • Page 5 PARTS LIST PARTS LIST...
  • Page 6 PARTS LIST PARTS LIST...
  • Page 7 PARTS LIST PARTS LIST 19 Muffler upper 25 Crankshaft pulley 20 Muffler lower 26 Fan pulley 27 Oil return pipes 37 Idler pulley 34 Fan housing 37 mm 41 Crankshaft shaft 47 Crankcase upper 42 Cooling 48 Crankcase lower 49 Cylinder barrels 50 &...

  • Page 8: Assembling The Engine

    PARTS LIST ASSEMBLING THE ENGINE Step 1. Pistons 52 & 53 Upper cylinder head 67 Drive gear Push a gudgeon (piston) pin (13) through the small end of a connecting rod (1). Push two halves of a piston (2) together over the pin and 68 Crankshaft press together firmly.

  • Page 9: Step 5. Cylinder Barrels

    ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 4. Crankshaft Step 6. Crankcase rear assembly Slide the crankcase rear (56) in to the upper Place the upper crankcase crankcase. There is a (47) upside down on a table. rib in the plate that fits Hold the piston/crankshaft assembly, into a corresponding and lower it on to the crankcase.
  • Page 10 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 8. Valve guides Step 10. Oil cooler Fit two valve guide plates to The oil cooler must be fitted at each of the lower cylinder this time. This is in two parts heads. Note that each head (32 &...
  • Page 11 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 12. Camshaft Step 13. continued tunnel – right rear Slide three rocker arms (5) on to each of the two rocker shafts, checking Attach the rear part of the right that they move freely. hand camshaft tunnel (60) to the crankcase and secure with two screws.
  • Page 12 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 15. Rocker shaft Step 16. Cylinder head – assembly – right side left side Place the rocker shaft assemblies for the inlet Repeat steps 11 to 14 for the left hand side of and exhaust valves on to the cylinder head the engine.
  • Page 13 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 17. Timing pin Step 19. Valve timing tool In order to accurately set the valve and ignition Fit the valve timing tool (6) to timing, the crankshaft must be locked into the left hand side of the engine. position.
  • Page 14 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 21. Cam belt cover – Step 23. Cam drive sprocket – left side right side Remove the valve timing tool, Fit the crankshaft sprocket B (11) to the metal and the timing alignment pin pin, followed by the valve timing tool.
  • Page 15 ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 25. Cam belt cover – Step 27. Engine front right side Attach the engine cover plate and secure with three screws. Remove the valve timing tool and the bevel gear locking pin. Place the right hand cam belt cover in position and secure with three screws.

  • Page 16: Step 31. Exhaust Manifolds

    ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 29. Drive motor Step 31. Exhaust manifolds with four screws. Fit the assembled manifold Fit the drive gear (67) to the Each exhaust manifold is made up from two to the underside of the cylinder head and motor shaft.

  • Page 17: Step 33. Exhaust Muffler

    ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 33. Exhaust muffler Step 34. Base - battery installation Assemble the two halves of the exhaust muffler (19 & 20) and secure with four screws. Remove the battery compartment cover. Insert 3 x AA batteries in the compartment, taking care to ensure that the battery markings (polarity) match the markings in the compartment.

  • Page 18: Step 37. Cooling Fan Assembly

    ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE Step 37. Cooling fan Step 39. Spark assembly plugs Assemble the cooling fan components Insert the spark plugs into as shown. Attach the rear cover (78) to the holes in the upper part of the fan housing (34) first, and secure with the cylinder heads.

  • Page 19: Step 40. Carburettors

    ASSEMBLING THE ENGINE HOW AN ENGINE WORKS Step 40. Carburettors Basic Principles To explain how a full-size car engine works, we’ll use a simplified version of a real engine - Each set of carburettors is in our model engine in fact. You can switch on your finished model as you read this two halves (15 &...
  • Page 20 HOW AN ENGINE WORKS HOW AN ENGINE WORKS The fuel/air mixture flows into the space above the piston, called the combustion chamber. The mixture flows in through a small hole which is opened and closed by the inlet valve. Exhaust valve open Valves closed The burnt gas flows out of the cylinder through another hole which is opened and closed by the exhaust valve.

Table of Contents