Vaisala CAB100 Series Installation Manual
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Vaisala CAB100 Series Installation Manual

Cms industrial cabinet
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M212242EN-B
Installation Guide
CMS Industrial Cabinet
CAB100

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Summary of Contents for Vaisala CAB100 Series

  • Page 1 M212242EN-B Installation Guide CMS Industrial Cabinet CAB100...
  • Page 2 This product contains software developed by The contents of this document are subject to Vaisala or third parties. Use of the software is change without prior notice. governed by license terms and conditions included in the applicable supply contract or, in...

  • Page 3: Table Of Contents

    Table of contents About this document..................5 Version information.....................5 Related manuals....................5 Documentation conventions................6 Trademarks......................7 Product overview....................8 Overview of Vaisala CMS Industrial Cabinet CAB100........8 Basic features and options................. 9 2.2.1 CAB100A models..................10 2.2.2 CAB100B models..................10 Physical structure and components..............11 2.3.1...
  • Page 4 9.2.1 Vaisala Differential Pressure Transmitter PDT101 specifications..112 9.2.2 Vaisala DL4000 Universal Data Logger specifications......114 9.2.3 Vaisala vNet PoE Data Logger Interface specifications......116 9.2.4 Third-party component specifications............ 117 Spare parts and accessories................119 Appendix A: Wiring diagrams..............121 CAB100A wiring diagrams................121 CAB100B wiring diagrams................
  • Page 5 List of figures List of figures Figure Cabinet models CAB100A (small) and CAB100B (large)......8 Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC power supply..........11 Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE..12 Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels, and safety barriers.......
  • Page 6 CAB100 Installation Guide M212242EN-B List of tables Table Document versions (English)................5 Table 2 Related manuals....................5 Table 3 CAB100 configuration options................9 Table 4 Enclosure flanges and recommended use........... 23 Table 5 CAB100 operating environment..............109 Table 6 CAB100 powering specifications..............109 Table 7 CAB100 mechanical specifications..............

  • Page 7: About This Document

    Chapter 1 – About this document 1. About this document 1.1 Version information This document provides installation instructions and product specifications for Vaisala CMS Industrial Cabinet CAB100. Table 1 Document versions (English) Document code Date Description M212242EN-B June 2020 New chapters in this revision: •...

  • Page 8: Documentation Conventions

    CAB100 Installation Guide M212242EN-B Document code Name 158962 / 900260 Stahl 9001 Series Single-channel Safety Barrier Operating Instructions 2300 S-SM-9160-06- Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual en-09/2015 Documentation by third-party instrument manufacturers is provided as is. 1.3 Documentation conventions WARNING! Warning alerts you to a serious hazard.

  • Page 9: Trademarks

    Chapter 1 – About this document 1.4 Trademarks Vaisalaâ is a registered trademark of Vaisala Oyj. HUMICAPâ is a registered trademark of Vaisala Oyj. DIGI PortServerâ is a registered trademark of DIGI International Inc. All other product or company names that may be mentioned in this publication are trade...

  • Page 10: Product Overview

    2.1 Overview of Vaisala CMS Industrial Cabinet CAB100 Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate devices for measuring humidity, temperature, differential pressure, and other parameters. Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an integrated solution for real-time monitoring of cleanrooms and industrial applications in multiple industries.

  • Page 11: Basic Features And Options

    1 ... 16 pcs, 1 barrier per channel Galvanic isolator 1 ... 12 pcs, 1 isolator per channel Ethernet communication CAB100A: Vaisala vNet Power over Ethernet Data Logger Interface, with PoE option via RJ45 connector CAB100B: Up to 2 serial-to-Ethernet devices via RJ45 (DIGI PortServer TS4) Ethernet Ethernet switch, +4 PoE IEEE 802.3af/at...

  • Page 12: Cab100A Models

    M212242EN-B 2.2.1 CAB100A models CAB100A is available in 4 pre-configured models. There are 2 communication interface options for CAB100A: serial port server (for all models) or the Vaisala vNet PoE data logger interface (option for PDT101 model only). CAB100A model Maximum number of measurement devices per model...

  • Page 13: Physical Structure And Components

    Chapter 2 – Product overview 2.3 Physical structure and components Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC power supply Mounting clamp for DL4000 data logger DL4000 data logger PDT101 transmitters (4 pcs) Cover plate 24 VDC fuses T2.5A, 5 ×...

  • Page 14: Figure 3 Main Components Inside Cab100A, Pdt101 Model With Vnet Poe

    CAB100 Installation Guide M212242EN-B Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE PDT101 transmitters (4 pcs) vNet PoE data logger interface DL4000 data logger Protective label. Remove before installation. Grounding terminal block...

  • Page 15: Figure 4 Main Components Inside Cab100B, Mixed Model With

    Chapter 2 – Product overview Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels, and safety barriers Cable duct for intrinsically safe connections Safety barriers (8 pcs) Terminal block for analog input channels Holders for tubing (3 pcs) PDT101 transmitters (4 pcs) DL4000 data loggers (6 pcs) Serial port servers (2 pcs)

  • Page 16: Enclosures

    CAB100 Installation Guide M212242EN-B For more layout diagrams of CAB100 configuration options, see CAB100A layout diagrams (page 130) CAB100B layout diagrams (page 135). 2.3.1 Enclosures [in] 300 [11.81] Figure 5 CAB100A enclosure dimensions [in] 500 [19.69] Figure 6 CAB100B enclosure dimensions The CAB100A enclosure is made of aluminium, and has IP54 rating. The CAB100B enclosure is made of stainless steel, and has IP66/NEMA 4 rating.

  • Page 17: Regulatory Compliances

    Chapter 2 – Product overview There are flanges for cable lead-through on the top and bottom of the enclosures. The top flange of both small and large cabinet is made of rubber. Stainless steel and rubber flange models are available to order for the bottom of the cabinet. The enclosures come with a mounting frame for easy installation.

  • Page 18: Installing The Enclosure

    CAB100 Installation Guide M212242EN-B 3. Installing the enclosure 3.1 Installing CAB100A with mounting frame • 4‑mm Allen key • 10-mm wrench • Drill and 8-mm drill bits for making the installation holes • Spirit level CAUTION! For safety reasons, do not carry out installations alone. Safe installation requires at least 2 people.

  • Page 19: Figure 7 Cab100A Wall Installation Accessories

    Chapter 3 – Installing the enclosure Ø 8 [0.31] Figure 7 CAB100A wall installation accessories Hole for wall plug (4 pcs) Mounting slot (2 pcs) Wall plug (4 pcs) Hex wood screw M6×40 DIN571 A2 (4 pcs) 1. Drill holes into the wall. Use the mounting frame as a guide. 2.
  • Page 20 CAB100 Installation Guide M212242EN-B 3. Attach the mounting frame to the wall with screws. 4. Lift the enclosure into place. Hang the enclosure onto the frame by sliding the mounting studs on the back of the enclosure into the mounting slots of the frame.

  • Page 21: Installing Cab100B With Mounting Frame

    Chapter 3 – Installing the enclosure 5. Attach the bottom of the enclosure to the mounting frame. Washer with EPDM gasket 6.8/16×1.5/A2/EPDM (2 pcs) Hex screw M6×16 ISO7380 A4 (2 pcs) 3.2 Installing CAB100B with mounting frame • 4‑mm Allen key •...
  • Page 22 CAB100 Installation Guide M212242EN-B CAUTION! CAB100 analog input channels are not surge protected. Therefore, note the following: • The analog input channel wiring must not exceed 30 meters. • The wiring must not come from outside the building where CAB100 is installed. If CAB100 cannot be installed in an environment that meets the above criteria, use a suitable surge protection device that has been installed following local regulations.

  • Page 23: Figure 8 Cab100B Wall Installation Accessories

    Chapter 3 – Installing the enclosure Ø8 [0.31] [in] Figure 8 CAB100B wall installation accessories Hole for wall plug (4 pcs) Wall plug (4 pcs) Mounting slot (2 pcs) Hex wood screw M6×40 DIN571 A2 (4 pcs) 1. Drill holes into the wall. Use the mounting frame as a guide. 2.
  • Page 24 CAB100 Installation Guide M212242EN-B 3. Attach the mounting frame to the wall with screws. 4. Lift the enclosure into place. Hang the enclosure onto the frame by sliding the mounting studs on the back of the enclosure into the mounting slots of the frame.

  • Page 25: Enclosure Flanges

    Washer with EPDM gasket 6.8/16×1.5/A2/EPDM (2 pcs) Hex screw M6×16 ISO7380 A4 (2 pcs) 3.3 Enclosure flanges Vaisala recommends that you lead cables, wires, and tubes into the CAB100 enclosure through the top and bottom flanges as explained in Table 4 (page 23).

  • Page 26: Leading Cables Through Rubber Flange

    CAB100 Installation Guide M212242EN-B Number and type of flanges per Type of connection Recommended flange to cabinet model CAB100B: Tubes for PDT101 transmitters Top flange Wires for external measurement devices • 2 flanges on the top and 2 on the bottom of the AC (mains) cable Bottom right-hand flange enclosure...

  • Page 27: Leading Cables Through Stainless Steel Flange

    Chapter 3 – Installing the enclosure CAUTION! To avoid strain on the connector, make sure that you connect cables and wires properly. Too much strain may cause the cable or wire to fall off or damage the cable, wire, or connector. More information ‣...
  • Page 28 CAB100 Installation Guide M212242EN-B 2. RJ45 connectors do not fit through the cable glands. Cut off the existing connector, lead the Ethernet cable through a cable gland, and attach a new cable connector to the cable. For instructions, see the connector documentation. 3.

  • Page 29: Electrical Installation

    Chapter 4 – Electrical installation 4. Electrical installation 4.1 Installation safety WARNING! Only licensed experts may install electrical components. They must adhere to local and state legislation and regulations. WARNING! Do not open the AC/DC power supply module. There are no user- serviceable parts inside the module.

  • Page 30: Esd Protection

    4.1.1 ESD protection Electrostatic discharge (ESD) can cause immediate or latent damage to electronic circuits. Vaisala products are adequately protected against ESD for their intended use. However, it is possible to damage the product by delivering an electrostatic discharge when touching, removing or inserting any objects inside the equipment housing.
  • Page 31 Chapter 4 – Electrical installation • Screwdriver • Cable cutters • Cable-stripping pliers For the AC (mains) power connection, you need an external disconnection device (for example, a power cable or a mains power switch). Note the following: • The disconnection device must be rated 16 A or 20 A at 250 VAC, and must conform to any additional local regulations.
  • Page 32 CAB100 Installation Guide M212242EN-B 3. Strip approximately 100 mm (4 in) of the cable, and cut the phase and neutral wires to the length of approximately 50 mm (2 in). If you are using a stranded wire, add cable ferrules to the ends. CAUTION! Make sure that the grounding wire is longer than the phase and neutral wires.
  • Page 33 Chapter 4 – Electrical installation 4. Connect the phase, neutral, and grounding wires of the AC (mains) cable as indicated in the figure below. Connect the (green or yellow-green) grounding wire to the grounding terminal block. Connect the phase (L) and neutral (N) wires to the circuit breaker: the phase in the left-hand wire terminal and the neutral in the right-hand wire terminal.

  • Page 34: Connecting Power Over Ethernet To Cab100A

    1. In CAB100A PDT101 model with vNet PoE, power the cabinet by connecting your Ethernet PoE cable to the vNet device. 2. Switch on mains power. User documentation for Vaisala vNet Power over Ethernet Data Logger Interface is available in www.vaisala.com. More information ‣...

  • Page 35: Adding Devices To Cab100A

    Chapter 5 – Adding devices to CAB100A 5. Adding devices to CAB100A 5.1 Expanding PDT101 transmitter installation in CAB100A • Small flat head screwdriver Check the type of your PDT101 transmitters (voltage model / current model) before ordering new devices, as you cannot mix different types of PDT101 models in a cabinet installation.
  • Page 36 CAB100 Installation Guide M212242EN-B 4. De-energizing vNet PoE powered CAB100A model: Disconnect the Ethernet PoE cable from the vNet device. 5. Mount the new PDT101 transmitter on the DIN rail. Rest the upper part of the locking mechanism on the DIN rail and push down firmly. This will click the device into place.
  • Page 37 Chapter 5 – Adding devices to CAB100A 8. Reconnect power in 24 VDC powered CAB100A model: a. Reconnect the power wires in the fuse terminal blocks. b. Switch on mains power. 9. Reconnect power in vNet PoE powered CAB100A model: a.

  • Page 38: Expanding Safety Barrier Installation In Cab100A

    CAB100A • Small flat head screwdriver Vaisala recommends that you use the cable lead-throughs on top of the cabinet to lead the external wiring for the safety barriers into the cabinet. The cable set for safety contains wiring for 4 safety barriers. If the number of barriers inside CAB100A totals less than 4 after installation, leave the extra wires unconnected and the wire end caps in place.
  • Page 39 Chapter 5 – Adding devices to CAB100A 4. Mount the barrier on the DIN rail. CAUTION! A safety distance of minimum 100 mm (3.94 in) must remain between the DL4000 data logger and the leftmost barrier. a. Make sure the blue end of the device, with the intrinsically safe screw terminals, faces up towards the top of the cabinet.
  • Page 40 CAB100 Installation Guide M212242EN-B 5. To connect the new barrier, use the existing barrier wires in the cable set. a. Discard the black wire end caps. b. Observing polarity, connect the wires to the connectors at the bottom of the barrier. Safety barrier wires connected 6.

  • Page 41: Expanding Galvanic Isolator Installation In Cab100A

    CAB100A • Small flat head screwdriver Vaisala recommends that you use the cable lead-throughs on top of the cabinet to lead the external wiring for the galvanic isolators into the cabinet. The galvanic isolator cable contains wiring for 4 isolators. If the number of isolators inside CAB100A totals less than 4 after installation, leave the extra wires unconnected and the wire end caps in place.
  • Page 42 CAB100 Installation Guide M212242EN-B 4. Mount the isolator on the DIN rail. CAUTION! A safety distance of minimum 100 mm (3.94 in) must remain between the DL4000 data logger and the leftmost isolator. a. Make sure that the intrinsically safe blue screw terminals face up towards the top of the cabinet.
  • Page 43 Chapter 5 – Adding devices to CAB100A 5. To connect the new isolator, use the existing wires in the isolator cable. a. Discard the black wire end caps. b. Observing polarity, connect the isolator wires to push-type terminals 1 and 2, and the power wires to terminals 7 and 9 at the bottom of the isolator.

  • Page 44: Adding Devices To Cab100B

    CAB100 Installation Guide M212242EN-B 6. Adding devices to CAB100B 6.1 Adding PDT101 transmitters as new modules to CAB100B • Empty DIN rail in the cabinet • PDT Wiring Set, 1 set per 4 PDT101 transmitters. The set contains the following: • Cable set for PDT or safety •...
  • Page 45 Chapter 6 – Adding devices to CAB100B 1. De-energize the cabinet: a. Switch off mains power. b. Switch off the circuit breaker located inside the cabinet. Circuit breaker 2. Remove the cable duct cover below the PDT101 mounting location. 3. Remove the long vertical cable duct cover in the middle of the cabinet. 4.
  • Page 46 CAB100 Installation Guide M212242EN-B 6. Connect the logger data cable to the RS-232 serial port in the data logger. Use a small flat head screwdriver to tighten the screw attached to the connector. 7. Mount the data logger on the DIN rail, preferably at the right-hand end of the rail. Rest the logger holder locking mechanism on the DIN rail and push down firmly.
  • Page 47 9. Connect the PDT101 transmitters to the data logger and the power block as shown in step 10 step Use the cable set for PDT, which is included in PDT Wiring Set (Vaisala item code: ASM213079SP). Power wires and connector...
  • Page 48 CAB100 Installation Guide M212242EN-B 13. Follow the terminal block label markings on the PDT101 and plug the connector back in. 14. Connect the data logger connector to the DL4000 data logger.
  • Page 49 Chapter 6 – Adding devices to CAB100B 15. Connect the power wire connector to the power block on the right-hand side of the cabinet. 16. The new PDT101 transmitters are now mounted and connected. Wires connected to PDT101 wire terminal connector Data logger wires connected to data logger Power wires connected to power block 17.

  • Page 50: Expanding Pdt101 Transmitter Installation In Cab100B

    ‣ CAB100B layout diagrams (page 135) 6.2 Expanding PDT101 transmitter installation in CAB100B • PDT Wiring Set (Vaisala item code: ASM213079SP), 1 set per 4 PDT101 transmitters. The set contains the following: • Cable set for PDT or safety • Data logger data cable •...
  • Page 51 Chapter 6 – Adding devices to CAB100B For instructions on introducing PDT101 transmitters as new devices to an empty DIN rail in the cabinet, see Adding PDT101 transmitters as new modules to CAB100B (page 42). The PDT Wiring Set consists of wiring for 4 devices. Any unused wires in the Wiring Set have been placed in the cable duct at the factory.
  • Page 52 CAB100 Installation Guide M212242EN-B 4. Mount the DL4000 data logger (or loggers), as shown in the following steps. Each set of 4 PDT101 transmitters requires a data logger of its own. If you are installing the second, third, or fourth transmitter to complete a set of 4, step 5 step 8 are not relevant, as you can connect the new transmitter(s) to the...
  • Page 53 10. Connect the PDT101 transmitters to the data logger and the power block, as shown in step 11 step Use the cable set for PDT, which is included in PDT Wiring Set (Vaisala item code: ASM213079SP). When mounting the second, third, or fourth PDT101 transmitter on the DIN rail, use the existing wires in the cable duct below the PDT101 mounting location.
  • Page 54 CAB100 Installation Guide M212242EN-B 11. Disconnect the wire terminal connector from the PDT101 by pulling it out. 12. Observing polarity, connect the PDT101 wires to the wire terminal connector with a small flat head screwdriver. 13. Follow the terminal block label markings on the PDT101 and plug the connector back in.
  • Page 55 Chapter 6 – Adding devices to CAB100B 14. Connect the data logger connector to the DL4000 data logger. 15. Remove the cable duct cover above the power block. 16. Connect the 24 VDC power connector to the power block, or reconnect any existing power wires (disconnected in step 17.

  • Page 56: Adding Analog Input Channels To Cab100B

    DIN rail from 4 to 12, order 2 Analog Wiring Sets and 2 data loggers. Refer to CAB100B layout diagrams (page 135) when planning the installation. Required only when introducing analog input channels as new devices in CAB100B. You need 3 Analog Wiring Sets (Vaisala item code: ASM213078SP) to assemble a 12-channel terminal block.
  • Page 57 Remove also the long vertical cable duct cover in the middle of the cabinet. 3. Assemble the new analog channel terminal block. See the instructions in Vaisala CAB100 Assembling Analog Channel Terminal Block Technical Note (M212262EN), included in the Analog Wiring Set (ASM213078SP).
  • Page 58 CAB100 Installation Guide M212242EN-B 5. Assemble the data logger holder. a. Place the data logger in the logger holder. b. Fit the cover into place. c. Tighten the screw by hand. 6. Connect the logger data cable to the RS-232 serial port in the data logger. Use a small flat head screwdriver to tighten the screw attached to the connector.
  • Page 59 10 step 12 below. Use the cables in the Analog Wiring Set (Vaisala item code: ASM213078SP). Cable set for connecting data logger to analog terminal block Cable set for connecting 24 VDC power block to analog terminal block...
  • Page 60 CAB100 Installation Guide M212242EN-B 10. Connect the cable sets to the analog channel terminal block. Logger to analog cable set Power cable set 11. Connect the black terminal connector of the logger to analog cable set to the DL4000 data logger.
  • Page 61 Chapter 6 – Adding devices to CAB100B 12. Connect the power cable set to the power block located on the right-hand side of the cabinet. Vertical cable duct Power cable set connected to power block 13. Route the wires along the cable ducts. 14.

  • Page 62: Analog Input Channel Wiring Of Loop-Powered Measurement Devices

    Switch on the circuit breaker. b. Switch on mains power. For instructions on configuring measurement units and scaling in DL4000 data loggers, see Vaisala viewLinc Enterprise Server Version 5.0 User Guide (M211975EN). More information ‣ CAB100B wiring diagrams (page 126) ‣...
  • Page 63 The following figures show the analog input channel wiring of a loop-powered measurement device in the CAB100 analog terminal block. The example device is Vaisala Humidity and Temperature Transmitter Series HMT120 transmitter. See the HMT120 user documentation for more information on wiring inside the HMT120.
  • Page 64 CAB100 Installation Guide M212242EN-B 4. Insert the wires in the push-type terminals of the CAB100 analog terminal block. CH1+ CH1− CH2+ CH2− Numbering of the terminal block connectors runs 1 ... 4 left to right 5. Connect the wires to the corresponding wire terminals inside the external measurement device (wiring inside HMT120 shown here).

  • Page 65: Adding Safety Barriers As New Modules To Cab100B

    Chapter 6 – Adding devices to CAB100B 6.4 Adding safety barriers as new modules to CAB100B • Safety Barrier Wiring Set (Vaisala item code: ASM213201SP). The set contains the following: • Cable set for PDT or safety • Data logger data cable •...
  • Page 66 CAB100 Installation Guide M212242EN-B 1. De-energize the cabinet: a. Switch off mains power. b. Switch off the circuit breaker located inside the cabinet. Circuit breaker 2. Remove the cable duct from the bottom left corner of the cabinet, where the safety barriers will be installed.
  • Page 67 Chapter 6 – Adding devices to CAB100B 3. Mount the partition plate. Use the pre-drilled screw holes in the backplate and the screws provided in the Safety Barrier Wiring Set (Vaisala item code: ASM213201SP). Partition plate Mounting screw M4×8 ECO-Fix Zn TX20 (2 pcs)
  • Page 68 CAB100 Installation Guide M212242EN-B 4. Remove the cable duct cover above the area reserved for the safety barriers. 5. Mount the DL4000 data logger (or loggers), as shown in the following steps. 6. Assemble the data logger holder. a. Place the data logger in the logger holder. b.
  • Page 69 Chapter 6 – Adding devices to CAB100B 9. Connect the logger data cable to a free port in the serial port server. 10. Take note of the wiring instructions printed on the side of the safety barrier. The information will be relevant when connecting wires in the intrinsically safe screw terminals of the barrier (step 17).
  • Page 70 CAB100 Installation Guide M212242EN-B 12. Using the cable set for safety, connect the safety barriers, the data loggers, and the 24 VDC power block, as shown in step 13 step 24 VDC power wires and connector Safety barrier wires Data logger connector The cable set for safety contains wiring for 4 safety barriers.
  • Page 71 Chapter 6 – Adding devices to CAB100B 14. Connect the black terminal connector of the cable set to the DL4000 data logger. 15. Connect the 24 VDC power wire connector to the power block located on the right- hand side of the cabinet. Vertical cable duct Power wires connected to power block...
  • Page 72 18. Cut the original cable duct and its cover to the appropriate length and screw it back into place, to the left of the partition plate. Vaisala recommends that you label the cable duct cover with the text INTRINSICALLY SAFE CONNECTIONS. Alternatively, use a blue cable duct as shown in step 19.

  • Page 73: Expanding Safety Barrier Installation In Cab100B

    Chapter 6 – Adding devices to CAB100B 6.5 Expanding safety barrier installation in CAB100B • Safety Barrier Wiring Set (Vaisala item code: ASM213201SP). The set contains the following: • Cable set for PDT or safety • Data logger data cable • Partition plate •...
  • Page 74 CAB100 Installation Guide M212242EN-B The Safety Barrier Wiring Set consists of wiring for 4 devices. Any unused wires in the Wiring Set have been placed in the cable duct at the factory. If you have, for example, 3 barriers installed on a DIN rail, and want to complete the set by installing a fourth one, use the existing barrier wires present in the cable duct.
  • Page 75 Chapter 6 – Adding devices to CAB100B 4. Assemble the data logger holder. a. Place the data logger in the logger holder. b. Fit the cover into place. c. Tighten the screw by hand. 5. Connect the logger data cable to the RS-232 serial port in the data logger. Use a small flat head screwdriver to tighten the screw attached to the connector.
  • Page 76 CAB100 Installation Guide M212242EN-B 7. Connect the logger data cable to a free port in the serial port server. 8. Take note of the wiring instructions printed on the side of the safety barrier. The information will be relevant when connecting wires in the intrinsically safe screw terminals of the barrier (step 15).
  • Page 77 Chapter 6 – Adding devices to CAB100B 10. Using the cable set for safety, connect the safety barriers, the data loggers, and the 24 VDC power block, as shown in step 11 step 24 VDC power wires and connector Safety barrier wires Data logger connector The cable set for safety contains wiring for 4 safety barriers.
  • Page 78 CAB100 Installation Guide M212242EN-B 12. Connect the black terminal connector of the cable set to the DL4000 data logger. 13. Connect the 24 VDC power wire connector to the power block. Vertical cable duct Power wire connected to power block...
  • Page 79 Chapter 6 – Adding devices to CAB100B 14. Route the wires along the cable ducts. Safety barrier wires connected Safety barrier power wire connected to power block Data logger wires connected 15. For wiring of the intrinsically safe screw terminals in the barriers, refer to the wiring instructions printed on the side of the barrier and the Operating Instructions leaflet provided in the barrier packaging.

  • Page 80: Adding Galvanic Isolators As New Modules To Cab100B

    CAB100 Installation Guide M212242EN-B 6.6 Adding galvanic isolators as new modules to CAB100B • Galvanic Isolator Wiring Set (Vaisala item code: ASM213143SP). The set contains the following: • Galvanic isolator cable • Data logger data cable • Partition plate • Data logger holder •...
  • Page 81 Chapter 6 – Adding devices to CAB100B 1. De-energize the cabinet: a. Switch off mains power. b. Switch off the circuit breaker located inside the cabinet. Circuit breaker 2. Remove the cable duct from the bottom left corner of the cabinet, where the galvanic isolators will be installed.
  • Page 82 CAB100 Installation Guide M212242EN-B 3. Mount the partition plate. Use the pre-drilled screw holes in the backplate and the screws provided in the Galvanic Isolator Wiring Set (Vaisala item code: ASM213143SP). Partition plate Mounting screw M4×8 ECO-Fix Zn TX20 (2 pcs)
  • Page 83 Chapter 6 – Adding devices to CAB100B 4. Remove the cable duct cover above the area reserved for the galvanic isolators. 5. Mount the DL4000 data logger (or loggers), as shown in the following steps. 6. Assemble the data logger holder. a.
  • Page 84 CAB100 Installation Guide M212242EN-B 9. Connect the logger data cable to a free port in the serial port server. 10. Take note of the wiring instructions printed on the side of the galvanic isolator device. The information will be relevant when connecting wires in the intrinsically safe screw terminals of the isolator (step 17).
  • Page 85 Chapter 6 – Adding devices to CAB100B 12. Using the galvanic isolator cable, connect the galvanic isolators, the data loggers, and the 24 VDC power block, as shown in step 13 step Data logger connector Galvanic isolator wires 24 VDC power wires and connector The galvanic isolator cable contains wiring for 4 isolators.
  • Page 86 CAB100 Installation Guide M212242EN-B 14. Connect the black terminal connector of the cable set to the DL4000 data logger. 15. Connect the 24 VDC power wire connector to the power block located on the right- hand side of the cabinet. Vertical cable duct Power wires connected to power block...
  • Page 87 18. Cut the original cable duct and its cover to the appropriate length and screw it back into place, to the left of the partition plate. Vaisala recommends that you label the cable duct cover with the text INTRINSICALLY SAFE CONNECTIONS. Alternatively, use a blue cable duct as shown in step 19.

  • Page 88: Expanding Galvanic Isolator Installation In Cab100B

    CAB100 Installation Guide M212242EN-B 6.7 Expanding galvanic isolator installation in CAB100B • Galvanic Isolator Wiring Set (Vaisala item code: ASM213143SP). The set contains the following: • Galvanic isolator cable • Data logger data cable • Partition plate • Data logger holder •...
  • Page 89 Chapter 6 – Adding devices to CAB100B The Galvanic Isolator Wiring Set consist of wiring for 4 devices. Any unused wires in the Wiring Set have been placed in the cable duct at the factory. If you have, for example, 3 isolators installed on a DIN rail, and want to complete the set by installing a fourth one, use the existing isolator wires present in the cable duct.
  • Page 90 CAB100 Installation Guide M212242EN-B 4. Assemble the data logger holder. a. Place the data logger in the logger holder. b. Fit the cover into place. c. Tighten the screw by hand. 5. Connect the logger data cable to the RS-232 serial port in the data logger. Use a small flat head screwdriver to tighten the screw attached to the connector.
  • Page 91 Chapter 6 – Adding devices to CAB100B 7. Connect the logger data cable to a free port in the serial port server. 8. Take note of the wiring instructions printed on the side of the galvanic isolator. The information will be relevant when connecting wires in the intrinsically safe screw terminals of the isolator (step 15).
  • Page 92 CAB100 Installation Guide M212242EN-B 10. Using the galvanic isolator cable, connect the galvanic isolators, the data loggers, and the 24 VDC power block, as shown in step 11 step Data logger connector Galvanic isolator wires 24 VDC power wires and connector The galvanic isolator cable contains wiring for 4 galvanic isolators.
  • Page 93 Chapter 6 – Adding devices to CAB100B 12. Connect the black terminal connector of the cable set to the DL4000 data logger. 13. Connect the 24 VDC power wire connector to the power block located on the right- hand side of the cabinet. Vertical cable duct Power wires connected to power block...
  • Page 94 CAB100 Installation Guide M212242EN-B 14. Route the wires along the cable ducts. Galvanic isolator wires connected Galvanic isolator power wires connected to power block Data logger wires connected 15. For wiring of the intrinsically safe screw terminals in the isolators, refer to the wiring instructions printed on the side of the isolator and the Safety Manual leaflet provided in the isolator packaging.

  • Page 95: Installing Serial Port Server And Ethernet Switch

    For installation sites with only 1 Ethernet cable available for the 2 serial port servers, an Ethernet switch is available as an option. To order the second serial port server, a serial port server holder, an Ethernet switch, and the cabling for them, contact Vaisala. 1. De-energize the cabinet: a. Switch off mains power.
  • Page 96 CAB100 Installation Guide M212242EN-B 3. Mount the serial port server in the serial port server holder. Attach the holder to the serial port server using the 2 screws and washers provided in the packaging of the serial port server holder (ASM213139SP). 4.
  • Page 97 Chapter 6 – Adding devices to CAB100B 6. Mount the serial port server with its holder, and the Ethernet switch (if using), on the DIN rail. Location of terminal for serial port server power wires, with wires connected Location of terminal for Ethernet switch power wires, with wires connected 7.
  • Page 98 CAB100 Installation Guide M212242EN-B 9. Using the logger data cables provided in the spare part Wiring Set, connect the new data logger(s) and the serial port server. Route the data logger data cable along the vertical cable duct from the left side of the cabinet.
  • Page 99 Chapter 6 – Adding devices to CAB100B More information ‣ Third-party component specifications (page 117) ‣ Spare parts and accessories (page 119) ‣ CAB100B wiring diagrams (page 126) ‣ CAB100B layout diagrams (page 135)

  • Page 100: Replacing Devices

    CAB100 Installation Guide M212242EN-B 7. Replacing devices 7.1 Replacing PDT101 transmitters in CAB100A and CAB100B • Small flat head screwdriver Follow the steps below to replace calibrated or faulty PDT101 transmitters. 1. Switch off mains power. 2. De-energize the PDT101 transmitters as shown in the following steps. 3.
  • Page 101 Chapter 7 – Replacing devices 5. De-energizing CAB100B: a. Switch off the circuit breaker located inside the cabinet. b. Disconnect the PDT101 power wire connector from the power block located on the right-hand side of the cabinet. 6. Unplug the wire terminal connector from the PDT101 transmitter.
  • Page 102 CAB100 Installation Guide M212242EN-B 7. To release the PDT101 from the DIN rail, insert a small flat head screwdriver into the black plastic clip extending slightly below the transmitter case. 8. Force the spring clip down to release the PDT101 from the DIN rail. 9.
  • Page 103 Chapter 7 – Replacing devices 12. Reconnect power in vNet PoE powered CAB100A model: a. Reconnect the Ethernet PoE cable to the vNet device. b. Switch on mains power. 13. Reconnect power in CAB100B: a. Reconnect the power wires in the power block located on the right-hand side of the cabinet.

  • Page 104: Replacing Dl4000 Data Loggers In Cab100A And Cab100B

    CAB100A and CAB100B Small flat head screwdriver When sending a data logger for calibration to Vaisala, you do not need to remove the data logger from the logger holder. Follow the steps below to replace calibrated or faulty DL4000 data loggers.
  • Page 105 Chapter 7 – Replacing devices 5. De-energizing CAB100B: a. Switch off the circuit breaker located inside the cabinet. b. Disconnect the 24 VDC power wire connector from the power block located on the right-hand side of the cabinet. 6. To unmount an existing data logger, first disconnect the data logger connector from the data logger.
  • Page 106 CAB100 Installation Guide M212242EN-B 8. Disconnect the logger data cable from the data logger. Use a small flat head screwdriver to loosen the screw attached to the connector, then pull out the connector. 9. Assemble the data logger holder of the replacement data logger. a.
  • Page 107 Chapter 7 – Replacing devices 12. Reconnect the data logger connector. 13. Reconnect power in 24 VDC powered CAB100A model: a. Reconnect the power wires in the fuse terminal blocks. b. Switch on mains power. 14. Reconnect power in vNet PoE powered CAB100A model: a.
  • Page 108 Switch on the circuit breaker. c. Switch on mains power. For instructions on configuring measurement units and scaling in DL4000 data loggers, see Vaisala viewLinc Enterprise Server Version 5.0 User Guide (M211975EN). More information ‣ Wiring diagrams (page 121)

  • Page 109: Maintenance

    Chapter 8 – Maintenance 8. Maintenance 8.1 PDT101 calibration 1. Pneumatically connect the transmitter's pressure ports to each other. The barbed pressure connections accept O.D. 1/4 in × I.D. 1/8 in tubing. 2. Measure the analog output of the transmitter to establish the zero offset reading in the as-installed position.

  • Page 110: Cleaning

    5. Adjust the span potentiometer (on the front, right side of the transmitter) so that the analog output value is at the high end of its range. For the full PDT101 transmitter specifications and user instructions, see Vaisala Differential Pressure Transmitter PDT101 Datasheet (B211082EN) and Vaisala Differential Pressure Transmitter PDT101 Quick Guide (M211284EN), available for download at www.vaisala.com/...

  • Page 111: Technical Data

    Chapter 9 – Technical data 9. Technical data 9.1 CAB100 specifications Table 5 CAB100 operating environment Property Description/Value Operating temperature 0 … +55 °C (+32 … +131 °F) Storage temperature −40 … +70 °C (−40 … +158 °F) Operating humidity 5 … 90 %RH, non-condensing Maximum operating altitude 2000 m (6561 ft) Table 6 CAB100 powering specifications...

  • Page 112: Table 8 Cab100 Environmental Compliance

    CAB100 Installation Guide M212242EN-B Property Description/Value Outer dimensions (H × W × L) Enclosure and mounting frame, incl. door CAB100A: 243 × 300 × 418 mm (9.57 × 11.81 × 16.46 in) with lock, and top and bottom flanges CAB100B: 257 × 500 × 618 mm (10.12 × 19.69 × 24.33 in) Shipping package (approximate size) CAB100A: 290 ×...

  • Page 113: Enclosure Dimensions

    Chapter 9 – Technical data Table 9 CAB100 EMC compliance Property Description/Value EMC Compliance EN/IEC 61326-1: Basic electromagnetic environment. EN55032 Class B. EN/UL/IEC 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory Use – Part 1: General requirements Excluding CAB100 analog input channels, which are not surge protected. Safety listing pending.

  • Page 114: Component Specifications

    CAB100 Installation Guide M212242EN-B [in] 500 [19.69] Figure 11 CAB100B enclosure dimensions 9.2 Component specifications 9.2.1 Vaisala Differential Pressure Transmitter PDT101 specifications Table 10 PDT101 measurement performance Property Description/Value Measurement ranges (bidirectional) ±60 Pa ±0.25 in H Accuracy (incl. non-linearity, hysteresis, repeatability 0.4 % span...

  • Page 115: Table 11 Pdt101 Operating Environment

    Chapter 9 – Technical data Property Description/Value Overpressure Proof pressure 1.0 bar Burst pressure 1.7 bar Static pressure 1.7 bar Mounting position Error (zero adjustable) ≤ 1 %/g (calibration in vertical position is standard) Adjustments (front accessible) Zero ±5 % span Span ±3 % span Table 11 PDT101 operating environment...

  • Page 116: Vaisala Dl4000 Universal Data Logger Specifications

    Sensor element Silicon, aluminium, glass Case NEMA type 1 fire-retardant ABS 1 (meets UL94-5VA) 9.2.2 Vaisala DL4000 Universal Data Logger specifications Table 14 DL4000 general specifications Property Description/Value Operating range −40 ... +85 °C (−40 ... +185 °F) and 0 ... 100 %RH (non-...

  • Page 117: Table 15 Dl4000 Memory Specifications

    Chapter 9 – Technical data Property Description/Value RoHS compliance 2011/65/EU Power source Internal 10-year lithium battery (Battery life specified with sample interval of 1 min or longer) Table 15 DL4000 memory specifications Property Description/Value Memory type Non-volatile EEPROM Data sample capacity 120 000 12-bit samples Memory modes User-selectable wrap (FIFO) or stop when memory is...

  • Page 118: Vaisala Vnet Poe Data Logger Interface Specifications

    Current loop Analog voltage Overload protection 40 mA max. (reverse-polarity ±24 VDC max. (reverse-polarity protected) protected) 9.2.3 Vaisala vNet PoE Data Logger Interface specifications Table 18 vNet operating environment Property Description/Value Operating temperature −25 … +70 °C (−13 … +158 °F) Storage temperature −40 …...

  • Page 119: Third-Party Component Specifications

    Chapter 9 – Technical data Table 20 vNet mechanical specifications Property Description/Value Dimensions (H × W × L) 43 × 102 × 102 mm (1.7 × 4.0 × 4.0 in) Weight 180 g (6.3 oz) Table 21 vNet general specifications Property Description/Value Data logger compatibility v6.00 hardware and higher Includes models VL and SP 1000, 1700, 1200, 1016,...

  • Page 120: Table 23 Circuit Breaker Product Information

    CAB100 Installation Guide M212242EN-B Property Description/Value Manufacturer part number 2868651 Table 23 Circuit breaker product information Property Description/Value Product description Miniature circuit breaker - S200M - 2P - D - 4 ampere Manufacturer ABB, www.new.abb.com Manufacturer part number S202M-D4 Table 24 Safety barrier product information Property Description/Value Product description...

  • Page 121: Spare Parts And Accessories

    • Data logger data cable • Data logger holder • Terminal block accessories for 4 analog input channels • Document Vaisala CAB100 Assembling Analog Channel Terminal Block Technical Note (M212262EN) PDT Wiring Set: ASM213079SP Needed when adding PDT101 transmitters to CAB100.
  • Page 122 • Partition plate be ordered separately. • Data logger holder If the spare part you need is not listed in the table, please contact Vaisala. Information on spare parts, accessories, and calibration products is available online at www.vaisala.com and store.vaisala.com.

  • Page 123: Appendix A: Wiring Diagrams

    Appendix A – Wiring diagrams Appendix A. Wiring diagrams A.1 CAB100A wiring diagrams Port Server CBL210805 PDT101 PDT101 PDT101 PDT101 Data Logger DL4000 Ethernet Out CBL210799 CBL210786 CBL210795 DIN 35 Rail Base Plate Output DC Input AC CBL210807 CBL210784 100-240V 24V, 2,5A Power Fuse Supply...

  • Page 124: Figure 13 Wiring Diagram For Cab100A Pdt101 Voltage Model With Vnet Poe

    CAB100 Installation Guide M212242EN-B vNet Ethernet PoE Eth. PDT101 PDT101 PDT101 PDT101 Data Logger DL4000 Pwr in 15V out CBL210799 DIN 35 Rail Base Plate CBL210784 Enclosure PE In Figure 13 Wiring diagram for CAB100A PDT101 voltage model with vNet PoE...

  • Page 125: Figure 14 Wiring Diagram For Cab100A Analog Channel Model With

    Appendix A – Wiring diagrams CBL210790 Serial Port Server CBL210805 CBL210792 Ethernet Out Data Logger DL4000 CBL210786 CBL210795 DIN 35 Rail Base Plate CBL210807 Output DC Input AC CBL210784 24V, 2,5A 100-240V Power Fuse Supply Circuit 2 x 2A Breaker 2P Enclosure PE In L In...

  • Page 126: Figure 15 Wiring Diagram For Cab100A Safety Barrier Model With Serial Port Server And 24 Vdc Power Supply

    CAB100 Installation Guide M212242EN-B CBL210788 Port Server CBL210805 Data Logger DL4000 Ethernet Out CBL210786 CBL210795 DIN 35 Rail Base Plate Output DC Input AC CBL210807 CBL210784 100-240V 24V, 2,5A Power Fuse Supply Circuit 2 x 2A Breaker 2P Enclosure PE In L In N In 100-240VAC/50-60Hz...

  • Page 127: Figure 16 Wiring Diagram For Cab100A Galvanic Isolator Model With

    Appendix A – Wiring diagrams CBL210821 CBL210805 Serial Port Server 1 C C C C Data Logger DL4000 Ethernet Out CBL210786 CBL210795 DIN 35 Rail Base Plate CBL210807 Input AC Output DC CBL210784 24V, 2,5A 100-240V Power Fuse Supply Circuit 2 x 2A Breaker 2P Enclosure...

  • Page 128: Cab100B Wiring Diagrams

    CAB100 Installation Guide M212242EN-B A.2 CAB100B wiring diagrams Figure 17 Wiring diagram for CAB100B PDT101 model...

  • Page 129: Figure 18 Wiring Diagram For Cab100B Analog Channel Model With Loop-Powered Measurement Devices

    Appendix A – Wiring diagrams Figure 18 Wiring diagram for CAB100B analog channel model with loop-powered measurement devices...

  • Page 130: Figure 19 Wiring Diagram For Cab100B Safety Barrier Model

    CAB100 Installation Guide M212242EN-B Safety Barrier 1 Signal In Safety Barrier 2 Signal In Safety Barrier 3 Signal In Safety Barrier 4 Signal In Figure 19 Wiring diagram for CAB100B safety barrier model...

  • Page 131: Figure 20 Wiring Diagram For Cab100B Galvanic Isolator Model

    Appendix A – Wiring diagrams Galvanic Isolator 1 Signal In Galvanic Isolator 2 Signal In Galvanic Isolator 3 Signal In Galvanic Isolator 4 Signal In Figure 20 Wiring diagram for CAB100B galvanic isolator model...

  • Page 132: Appendix B: Layout Diagrams

    CAB100 Installation Guide M212242EN-B Appendix B. Layout diagrams B.1 CAB100A layout diagrams Figure 21 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC power supply Mounting clamp for DL4000 data logger DL4000 data logger PDT101 transmitters (4 pcs) Cover plate 24 VDC fuses T2.5A, 5 ×...

  • Page 133: Figure 22 Main Components Inside Cab100A, Pdt101 Model With Vnet Poe

    Appendix B – Layout diagrams Figure 22 Main components inside CAB100A, PDT101 model with vNet PoE PDT101 transmitters (4 pcs) vNet PoE data logger interface DL4000 data logger Protective label. Remove before installation. Grounding terminal block...

  • Page 134: Figure 23 Main Components Inside Cab100A, Analog Channel Model

    CAB100 Installation Guide M212242EN-B Figure 23 Main components inside CAB100A, analog channel model with serial port server and 24 VDC power supply Mounting clamp for DL4000 data logger DL4000 data logger Terminal block for analog input channels Cover plate 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs) 110 …...

  • Page 135: Figure 24 Main Components Inside Cab100A, Safety Barrier Model

    Appendix B – Layout diagrams Figure 24 Main components inside CAB100A, safety barrier model with serial port server and 24 VDC power supply Mounting clamp for DL4000 data logger DL4000 data logger Safety barriers (4 pcs) Cover plate 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs) 110 …...

  • Page 136: Figure 25 Main Components Inside Cab100A, Galvanic Isolator Model With Serial Port Server And 24 Vdc Power Supply

    CAB100 Installation Guide M212242EN-B Figure 25 Main components inside CAB100A, galvanic isolator model with serial port server and 24 VDC power supply Mounting clamp for DL4000 data logger DL4000 data logger Galvanic isolators (4 pcs) Cover plate 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs) 110 …...

  • Page 137: Cab100B Layout Diagrams

    Appendix B – Layout diagrams B.2 CAB100B layout diagrams Figure 26 Main components inside CAB100B, mixed model with PDT101s, analog input channels, and safety barriers Cable duct for intrinsically safe connections Safety barriers (8 pcs) Terminal block for analog input channels Holders for tubing (3 pcs) PDT101 transmitters (4 pcs) DL4000 data loggers (6 pcs) Serial port servers (2 pcs)

  • Page 138: Figure 27 Main Components Inside Cab100B, Pdt101 Model

    CAB100 Installation Guide M212242EN-B Figure 27 Main components inside CAB100B, PDT101 model Cable duct PDT101 transmitters (12 pcs) Holders for tubing (3 pcs) DL4000 data loggers (3 pcs) Serial port server 24 VDC power block 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs) Cover plate Circuit breaker and power supply module 110 …...

  • Page 139: Figure 28 Main Components Inside Cab100B, Analog Channel Model

    Appendix B – Layout diagrams Figure 28 Main components inside CAB100B, analog channel model Cable duct Terminal block for analog input channels (3 pcs) Holders for tubing (3 pcs) DL4000 data loggers (8 pcs) Serial port servers (2 pcs) Ethernet switch 24 VDC power block 24 VDC fuses T2.5A, 5 ×...

  • Page 140: Figure 29 Main Components Inside Cab100B, Mixed Model With Pdt101S And Safety Barriers

    CAB100 Installation Guide M212242EN-B Figure 29 Main components inside CAB100B, mixed model with PDT101s and safety barriers Cable duct for intrinsically safe connections Safety barriers (8 pcs) PDT101 transmitters (8 pcs) Holders for tubing (3 pcs) DL4000 data loggers (4 pcs) Serial port server 24 VDC power block 24 VDC fuses T2.5A, 5 ×...

  • Page 141: Figure 30 Main Components Inside Cab100B, Safety Barrier Model

    Appendix B – Layout diagrams Figure 30 Main components inside CAB100B, safety barrier model Cable duct for intrinsically safe connections Safety barriers (16 pcs) DL4000 data loggers (4 pcs) Holders for tubing (3 pcs) Serial port server 24 VDC power block 24 VDC fuses T2.5A, 5 ×...

  • Page 142: Figure 31 Main Components Inside Cab100B, Galvanic Isolator Model

    CAB100 Installation Guide M212242EN-B Figure 31 Main components inside CAB100B, galvanic isolator model Cable duct for intrinsically safe connections Galvanic isolators (8 pcs) PDT101 transmitters (8 pcs) Holders for tubing (3 pcs) DL4000 data loggers (4 pcs) Serial port server 24 VDC power block 24 VDC fuses T2.5A, 5 ×...

  • Page 143: Appendix C: Removing And Recycling Data Logger Battery

    Appendix C – Removing and recycling data logger battery Appendix C. Removing and recycling data logger battery Vaisala data loggers contain a non-chargeable lithium primary battery. When disposing of data loggers, remove the battery first. Recycle it separately from the rest of the data logger parts.

  • Page 145: Warranty

    Conditions of Sale for details of the warranty for each product. Technical support Contact Vaisala technical support at helpdesk@vaisala.com. Provide at least the following supporting information as applicable: • Product name, model, and serial number •...
  • Page 146 www.vaisala.com...

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