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Summary of Contents for Hiniker 825
- Page 1 LIGHT TRUCK MATERIAL SPREADER MODELS 825, 815, 625, 615 OPERATOR’S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 79202499 Rev. C...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 79202499 Rev. C 3/10 Hiniker/79202499RevC TO THE PURCHASER ........................2 SAFETY ............................3 OPERATING PROCEDURES ....................4-8 General Information........................ 4 Sander Control Box ........................ 5 Spread Control ........................6 Swing Away Chute ......................6-7 Storage ........................... -
Page 4: To The Purchaser
Machine Serial No. the spreader from the rear and facing the truck. This Operator’s manual is shipped with this equipment. Contact your Hiniker dealer for ad- ditional copies. Always obtain original Hiniker service parts. Substitute parts could adversely affect equip- ment performance and warranty. -
Page 5: Safety
Accidents can be avoided by knowing and following damaged or cracked parts before starting use. the precautions cited in this manual. Replace these with genuine Hiniker parts. GENERAL SAFETY Check all controls and operating functions of the machine in a safe area before starting to work. -
Page 6: Operating Procedures
OPERATING PROCEDURES GENERAL INFORMATION MATERIAL WEIGHTS: (Pounds Per Cubic Yard, Approx) Hiniker spreaders are capable of dispersing a Very Coarse Rock Salt variety of dry materials for control of ice on road- ways, walkways and parking lots. Coarse Rock Salt... -
Page 7: Sander Control Box
Operating Procedures CAUTION: If the battery has been re- Sander Control Box moved and machine is to be hand started, be sure the positive cable The spreader cab control consists of a power/ (red) at the battery end has the terminal kill switch, a start switch, a throttle speed con- taped to prevent sparking to ground when trol switch, and a clutch on/off switch. -
Page 8: Spread Control
SWING AWAY CHUTE To set the feedgate position loosen the nut at location 1. Use the feedgate handle to Hiniker spreaders are equipped with a swing move the feedgate into the desired posi- away chute making cleaning of the hopper and tion. - Page 9 Operating Procedures 7 SHORT SPINNER OPERATION If it is not engaged turn the spinner shaft until the spring pushes the coupler over the spinner To utilize this option pull the pin at location 1 shaft and the coupler engages the spring pin. and allow the chute to swing open.
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Page 10: Storage
8 Operating Procedures Insert the hair pin cotter to secure the chute as- sembly in position. To realign the shafts for spreading, reverse the above steps. When the chute has been secured to the spreader, check that the coupler has fully engaged the spring pin on the spinner shaft. -
Page 11: Maintenance & Service Procedures
Maintenance & Service Procedures MAINTENANCE & SERVICE PROCEDURES Dependable spreader operation is the result of Loose bolts can cause hole elongation and part following good maintenance procedures. Inspect failure resulting in dangerous operating condi- your spreader frequently to ensure that all parts tions and equipment breakdown. -
Page 12: Chain Tension
Maintenance & Service Procedures CHAIN TENSION Tighten the conveyor chain periodically to com- pensate for the chain stretching. Adjust both sides the same amount to equalize the load on the chain. DWG. NO. 6027 To adjust tension in the roller chain between the gearbox and the spinner shaft first pull the pin at location 1 and allow the spinner to swing open. -
Page 13: Throttle Control Actuator
Maintenance & Service Procedures 11 Tighten the engine drive chain by loosening the LUBRICATION four nuts (arrow 1)holding the engine plate, then slide the entire engine assembly. Retighten nuts CAUTION: Do not lubricate, adjust or to secure the engine plate clean the machine while it is running. - Page 14 Maintenance & Service Procedures GREASE POINT LOCATIONS Spinner Grease Point Locations DWG. NO. 6030 DWG. NO. 6029...
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Page 15: Electric Clutch, Trouble Shooting Clutch Problems
Maintenance & Service Procedures 13 ELECTRIC CLUTCH The following procedures are recommended to maximize the life of the electric clutch: - Remove and clean the electric clutch at the end of the snow season. - After cleaning the clutch, coat both mat- ing surfaces with oil or light grease. -
Page 16: Installation Instructions
14 Installation Instructions INSTALLATION INSTRUCTIONS GRADE 5 TYPE B & F LOCKNUT TORQUES Center the spreader on the truck with the rear rails extending about 12-14 inches be- hind the furthest point of interference (back Diameter Ft-lbs. of the truck, bumper, trailer hitch, etc.) Verify 1/4”... - Page 17 Installation Instructions CHUTE ASSEMBLY INSTALLATION OF CAB CONTROL & ELECTRICAL WIRING Use the bracket and hardware provided to mount the cab control box at a convenient loca- tion for the operator. Connect the extension cable to the engine har- ness. Route the extension cable along the RH side of the hopper.
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Page 18: Optional Equipment
Optional Equipment OPTIONAL EQUIPMENT Inverted V Options Adjustable Inverted V Kit No. 79202394 6 1/2 FT. Hopper, SS Adjustable Inverted V Kit No. 79202042 8 FT. Hopper Adjustable Inverted V Kit No. 79202395 8 FT. Hopper, SS DWG. NO. 6305 REF. - Page 19 Optional Equipment HINGED HOPPER GRIDS OPTION 79202391 Hinged Hopper Grids Kit, 6 1/2 Ft. Hopper DWG. NO. 6015 79202392 Hinged Hopper Grids Kit, 8 Ft. Hopper REF. PART REF. PART NUMBER DESCRIPTION QTY. NUMBER DESCRIPTION QTY. 79202561 Screen, 8 Ft. Hopper 951-005-036 Lock Nut 5/16-18 Mac Lock 79202562...
- Page 20 18 Optional Equipment TIE DOWN KIT 79202393 Truck Hold Down Kit DWG. NO. 6039 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. NUMBER NUMBER 79202400 Ratchet Tiedown BRAKE LIGHT KIT 79202581 Brake Light Assembly DWG. NO. 3674 REF. PART REF. PART DESCRIPTION QTY.
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Page 21: Parts Breakdown
Parts Breakdown PARTS BREAKDOWN ENGINE ASSEMBLY DWG. NO. 6033 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. NUMBER NUMBER 79202447 Engine Mount Plate 950-003-002 Carriage Bolt 5/16-18 x 1/2 Gr. 5 79202500 Engine Mount Plate SS 950-003-077 Carriage Bolt 5/16-18 x 5/8 SS 79201997 Throttle Control Bracket 951-005-036... -
Page 22: Electrical Assembly
20 Parts Breakdown ELECTRICAL ASSEMBLY DWG. NO. 6034 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. NUMBER NUMBER 36112004 Sander Control Box Assembly 79202397 Electrical Actuator 79201729 Control Box Bracket Kit 79202084 Starter Solenoid 38812017 5 Foot Console Extension 38812023 Cable Assembly Solenoid To Starter 38812028 Wiring Harness Engine 3’... -
Page 23: Discharge Chute Assembly
Parts Breakdown DISCHARGE CHUTE ASSEMBLY DWG. NO. 6036 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. NUMBER NUMBER 79202511 Long Discharge Chute SS 951-005-003 Hex Mac Lock Nut 3/8-16 79202503 Short Discharge Chute SS 951-003-013 Lock Nut 3/8-16 Nylon Insert SS 79202497 Long Discharge Chute 951-005-036... -
Page 24: Hopper Assembly
22 Parts Breakdown HOPPER ASSEMBLY DWG. NO. 6035... - Page 25 2-Bolt Flange 206-18 061605 Lock Nut 1/4-20 Nylon Insert SS 79202453 Coupler 85501786 Hiniker Decal 79202472 Sprocket 40B24 81004136 Hiniker Decal (SS Model) 79202396 Gearbox 79202024 Hiniker Decal 79202404 2-Bolt Flange 205-16 71505163 Hiniker Decal (SS Model) 79203165 Replacement Clutch Kit Includes Items (24, 49, 72-76)
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Page 26: Front Shaft & Apron Chain
24 Parts Breakdown FRONT SHAFT & APRON CHAIN DWG. NO. 6037 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. NUMBER NUMBER 000-28670 Coupler Link Pin 79202398 Apron Chain Assembly 8’ Hopper 953-001-016 Cotter Pin, 1/8 x 1/2 Long 79202399 Apron Chain Assembly 6 1/2’ Hopper 000-28666 Chain Link With Pins (Repair Only) 79202459... -
Page 27: Specifications
13 Inches Flight Bars: 3/16” X 3/4” on 11 9/16 Inch Centers MODELS 825,815, 625 & 615: 8’ & 6 1/2’ Engine - Mechanical Drive 10.5 HP Air Cooled 4 Cycle OHV Gasoline Engine 12 Volt Electric Starter with Alternator... -
Page 28: Electrical Schematic Diagram
26 Electrical Schematic ELECTRICAL SCHEMATIC DWG. NO. 6038... -
Page 29: Warranty
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by Hiniker Company, or any alteration or repair in such manner as in our judgment affects the product materially and adversely shall void this warranty.
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