Samsung F611GW1/YLW Service Manual
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Samsung F611GW1/YLW Service Manual

Samsung F611GW1/YLW Service Manual

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SERVICE
WASHING MACHINE
WASHING MACHINE
F611GW1/YLW
F611GW1U/YLW
Manual
14
15. EXPLODED VIEW AND PARTS LIST
CONTENTS

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Summary of Contents for Samsung F611GW1/YLW

  • Page 1: Table Of Contents

    WASHING MACHINE F611GW1/YLW F611GW1U/YLW SERVICE Manual WASHING MACHINE CONTENTS Caution for the safety during servicing 1. SPECIFICATIONS 2. SAFETY DEVICES 3. OVERVIEW OF THE WASHING MACHINE 4. OVERVIEW OF THE CONTROL PANEL 5. MAIN FUNCTION 6. TECHNICAL POINT 7. GENERAL ERROR FUNCTION 8.

  • Page 2: Caution For The Safety During Servicing

    Caution for the safety during servicing 1. Do not allow the customer to repair the product. ☞ The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. ☞ Be care of the electric shock. 3.

  • Page 3: Specifications

    1. Specifications FRONT LOADING TYPE TYPE W 598mm X D 404mm X H 844mm DIMENSION 50 kPa ~ 800 kPa WATER PRESSURE WEIGHT 65 kg 4.5 kg (DRY LAUNDRY) WASH and SPIN CAPACITY 220 V 70 W POWER CONSUMPTION WASHING 240 V 70 W 220 V...

  • Page 4: Safety Devices

    2. Safety Devices ※ We adapt 5 safety devices for users to use this wash machine safely. 1) Balancing device (ASSY-Main PCB) → When the lauandry is out of balance, to prevent the noises and vibrations, the unbalance detecting sensor helps the laundry laid even and continue the dehydating process. 2) Anti-over water supply device →...

  • Page 5: Overview Of The Washing Machine

    3. Overview of the Washing Machine OPTION...

  • Page 6: Overview Of The Control Panel

    4. Overview of the control panel F1215J/F1213J/F1015J/F1013J F1215J/F1213J/F1015J/F1013J F1013J...

  • Page 7: Main Function

    5. Main function 1) Auto power S/W off function ● After power on, the auto power S/W off function automatically switches power off for you if you do not press selection button for 10 minutes ● After selecting the function, the auto power S/W off function automatically switches power off for you if you do not press start/pause button for 10 minutes ●...
  • Page 8 5. Main function 8) Power-out compensation function ● If power is out on selected process, the process before power out is stored to EEPROM, once power is back the process before power out continues. ● When power is back, washing process starts from the process at the point of the power out, rinse/drain process starts from the initial process.
  • Page 9 5. Main function 10) Fuzzy washing function ( weight-sensing) ☞ After finishing initial water supply, when the fall of the water level needs supplementary water supply, Sensing function perceives the weight with the supplementary water supply numbers and starts to work. Under the course of Cotton, or Coloureds, if the supplementary water supply numbers become 3 - 4 times the function is going at default condition ( high water level ), if 1-2 below that is going at middle level, if 0 below low water level, heating hours and rinse hours depend on the above data.
  • Page 10 5. Main function 12) Unbalance detecting & laundry balance positioning system ① Just before the hydrating process and just after reversal rotation for balancing laundry position, this function is carried out ② The initial 6 sec is the period of reversal rotation for balancing laundry position , Drum rotates 50rpm for initial 6 sec ③...

  • Page 11: Technical Point

    6. Technical point 1) Motor on/off time at each course unit:sec Washing Rinse Course Motor r.p.m Cotton Coloureds Synthetics Delicates Wools Quick ※ Motor on/off time is measured in cold water, in heating time motor on/off time is 10 sec on and 5sec off in the cotton course, beside cotton course, in the other course motor on/off time is the same with that of cold water use.

  • Page 12: General Error Function

    7. General Error Function When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out. In this case, all the driving devices are turned off until the error is cleared out.
  • Page 13 7. General Error Function 10. Tacho Error - This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2 - "EA" displayed - This error can be cleared by power s/w off 11.

  • Page 14: Trouble Diagnosis

    8. Trouble Diagnosis - As the micom wash machine is configured of the complicate structure, there might be the service call. Below information is prepared for exact trouble diagnosis and suitable repair guide. Caution for the Repair and Replacement Please follow below instruction for the trouble diagnosis and parts replacement. 1) As some electronic components are damaged by the charged static electricity from the resin part of wash machine or the human body, prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is...
  • Page 15 8-1. Trouble Diagnosis Item Cause and treatment - Is the PCB connector connected well? - Is the voltage normal? - Is the power supply plug connected well? - Is the noise filter connected well? The power is not supplied - Is the secondary output of the power supply transformation normal? - Is the fuse disconnected? (option) ï...
  • Page 16 8-2 . Problem Checking And Method Of PCB 8-2-1 The Part Of Power Source NO Power On The Voltage Of Between ⓐ and ⓑ Is Check The Trans As Big As 12V? The Voltage Of Check The Diode(D15-D19) Between ⓒ and ⓓ Is And Condenser(CE5) As Big As 12V? The Voltage Of...
  • Page 17 8-2-2. Reset Part The Value Of Measurement Result Of Check The Power Source Between Micom 26 And Gnd Is 5V? Check IC3 7042 R12 100 CE1 1UF 8-2-3. Interrupt Part Check The Curve Check D15 - D19 Output Of ⓐ ? Check The Micom Check TR6, R60 Number 11 ?
  • Page 18 8-2-4. Checking The Part Of An Oscillator When The Micom 27,28 Check, The Value Is Check Resonator 8Mhz? Exchange Micom And Check R29 R29 1M RESO 8MHz 8-2-5. Check The Part Of Buzzer ⓐ Part Confirm DC12V ? Check The Part Of Power Source Exchange BZ, Check R40,R13 R13 10K...
  • Page 19 8-2-6. Driving Part Checking ◆ Confirm The Output Of DC5V, When The Every Part Of Micom Number Check, According To The Some Problem Condition ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check The 5Voltage Of Micom Micom Number, 17 Is Micom Bad 5Voltage?
  • Page 20 8-2-7. Confirm The Driving Part Of Motor Motor Is Not Spinning Check BD1, TRIAC1 Motor Is Not Turnning Check RELAY2 Right And Left Check The Tacho Part MICOM CM05 IC 65003 COIL2 TRIAC1 1W 300 RELAY3...
  • Page 21 8-2-8. Checking The Tacho Part Have The Motor Turn In Hand Is The Rectangular Check The Surroundings Curve In The Micom 8, Circuit And TR5 10th ? Exchange The Motor MICOM R41 4.7K R38 1K...

  • Page 22: Test Mode

    9. Test Mode F1215J/F1213J/F1015J/F1013J F1013J 1. Driving Compartment Test Mode A. Hold down ì 1î and ì 2î keys simultaneously and then press POWER S/W ì 4î on. (Whole lamps turn on and display show ì tlî after 3 Seconds.) B.

  • Page 23: Designation Of Main Components

    10. Designation of Main Components 10-1 Normal / Reverse Revolution of Motor and R. P. M. Control 1 2 3 4 5 6 7 8 9 10 Rotor Stator coil Rotor Stator coil STATOR WASHING MOTOR <Figure1> <Figure2> ( ± 7%) STATOR(5.1) STATOR(5.1) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) "H"(mm) Code-No.
  • Page 24 10-3 Heater 1) Capacity : AC 230V/1900W 2) Location : Bottom of TUB Thermistor 3) Function : Raise the water temperature supplied at the wash process. 4) Resistance value : 23~29 5) Thermal Fuse : 128∞ C 10-4 Detergent tub and water supply value A Detergent tub is composed of housing and 3 drawers .
  • Page 25 10-6 ASSY-TUB BACK INNER-BEARING OUT-BEARING OIL-SEAL (unit : mm) Assy-Housing TYPE INNER-BEARING(A) OUT-BEARING(B) OIL-SEAL(C) Assy-Tub Back REMARK Bearing(D) 24.3 DC97-00125A DC97-00214K 10-7 ASSY- DRUM (unit : mm) TYPE CODE-NO. REMARK DC97-01463C Lifter type 10-8 ASSY-PUMP DRAIN 1) Capacity : AC 230V 34W 2) Location : Front bottom(R) 3) Resistance : 160 Ω...

  • Page 26: Pcb Schematic Diagram

    11. PCB Schematic Diagram...

  • Page 27: Pcb Circuit Diagram

    11-1. PCB CIRCUIT DIAGRAM...
  • Page 28 11-1. ASSY-PCB Part List CODE NO. DESCRIPTION;SPECIFICATION Q'TY REMARK 0402-001404 DIODE-BRIDGE;GSIB1560,600V,15A,SIP-4,ST 1103-001203 IC-EEPROM;524C20D21,128x8Bit,DIP,8P,300M 1401-001007 THYRISTOR-TRIAC;10A,800V,20uA,300V/uS,TO TRIAC1 1401-001024 THYRISTOR-TRIAC;2A,800V,20UA,300V/US,TO- TRIAC2 1401-001024 THYRISTOR-TRIAC;2A,800V,20UA,300V/US,TO- TRIAC3 1401-001024 THYRISTOR-TRIAC;2A,800V,20UA,300V/US,TO- TRIAC4 1401-001024 THYRISTOR-TRIAC;2A,800V,20UA,300V/US,TO- TRIAC7 1405-000154 VARISTOR;560V,2500A,17.5x7.5mm,TP VAR1 1405-000154 VARISTOR;560V,2500A,17.5x7.5mm,TP VAR2 2301-000131 C-FILM,PEF;100nF,5%,630V,TP,27.5x12x18.5 CM01 2301-000131 C-FILM,PEF;100nF,5%,630V,TP,27.5x12x18.5 CM04 2301-001285 C-FILM,MPPF;680NF,10%,275V,BK,31X11X21MM 2401-000711...

  • Page 29: Setting Up A Wash Machine

    12. Setting up a wash machine. 12-1 Remove the safety device for carriage 1) Remove 5 safety device volts with a enclosed wrench for safety device remove 2) Plug the 5 holes with 5 caps after removing the 5 safety device volts. * Take care of 5 safety device volts and a wrench , you need these when you move wash machine safely.
  • Page 30 12. Setting up a wash machine. 3) Even though adjustment legs came out all the way, if machine is not levled , prop up the machine with the wood or brick to make it even. (Do not use fragile material or slippery material such as laminated paper) 12-2-2 The condition of setting up sink( Disassembled Ass'y- Cover Top) 1) Spin the adjustment leg to the left and remove them from the front and rear side of the machine.
  • Page 31 12. Setting up a wash machine. Door Opening Dimension(Slim Model) 12-3. 824 mm ② Side ① ● (When The Door Vertically Open ) The distance between door and the rear side is 824mm ① ② Upper ② ③ ① 225 mm 255 mm ●...

  • Page 32: Assemble And Disassemble

    13. Assemble and Disassemble 1. ASSí Y-COVER TOP 1) Remove two screws fixing the top-cover on back side. 2) Push the top-cover back about 15mm and pull it up. 3) Ití s possible to exchange and service Assy-Panel SCREW (PCB), the pressure-sensor, the noise-filter, the water valve and trans(option).
  • Page 33 13. Assemble and Disassemble 3. BELT 1) Remove the top-cover. 2) Disassemble and assemble the belt. 3) Check the belt is located at center of the motor-pulley. <When assemble the belt> Hook the belt on the motor pulley 1) and place it PULLEY around the pulley 2).

  • Page 34: Tools For Disassembly And Assembly

    14. Tools for Disassembly and Assembly TOOL 10mm Heater (1) 13mm Motor (1), Balance (5) Box driver 17mm 2 holes of each left and right of the shock absorber 19mm 1 Pulley hole Replaceable for the box driver. Double-ended 10, 13 17,19mm Since the bolt runs idle when the box driver is used, use the box spanner driver 17mm.
  • Page 35 15. TOP(FRONT) - Exploded View C010 Y001 J014 J006 G007 C008 G012 P003 G027 V002 G026 C021 V023 P002 V001 V009 V003 F004 V017 V024...
  • Page 36 15. Parts List LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK C008 DC64-00247G PANEL-CONTROL F1215J~F813J,ABS(HG-0760),BLUE, F1013JGB1U C008 DC64-00247H PANEL-CONTROL F1215J~F813J,ABS(HG-0760),-,-,-,-,GOLD, F1013JGE1U C008 DC64-00247J PANEL-CONTROL F1215J~F813J,ABS(HG-0760),-,-,-,-,PEARL/ F1013JGP1U C008 DC64-00247F PANEL-CONTROL F1215J~F813J,ABS(HG-0760),-,-,-,-,IMP-SIL F1013JGS1U C008 DC64-00247A PANEL-CONTROL B1215J,ABS(HG-0760),-,-,-,-,WHT,BIG-WASH F1013JGW1U C010 DC61-10316B CAP-RINSE SEW-740DR,PP(TB-52),-,-,-,WHT, C021 DC64-00517L INLAY-PANEL...
  • Page 37 15. TUB - Exploded View R025 R008 R014 R020 R001 T031 R015 R018 R002 R016 R026 R026 R003 R013 R021 R005 V007 R007 R024 R028 R022 R010 R023 R006...
  • Page 38 15. Parts List LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK R001 R002 DC97-02412A ASSY-BOLT SWF-P12,MOTOR, M8*L62 R003 DC91-12077A ASSY-CLAMP DIAPHGRAM SWF-P12,TUB R005 DC97-01463G ASSY-DRUM F-PJT/KRNJM,LEFTER TYPE/NEW-DR R006 DC47-00006B HEATER KAWAI,P-SLIM MODEL,SUS316L,-,-,23 R007 DC97-00214K ASSY-TUB BACK SWF-P8/P6091,LOW-RPM/NO.3 R008 6602-001072 BELT-TIMING GEAR POLYURETHAN,L1270,J5,ME R010 DC61-00856A...
  • Page 39 15. CASE - Exploded View J001 G008 C007 J008 T024 J011 J012 J010 R030 C009 J012 G002 C023 V003 G003 V010 P001 R012 G018 R012 G025 C007 G020 G009...
  • Page 40 15. Parts List LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK C007 DC96-00635B ASSY-M.WIRE HARNESS Slim/F-PJT 2WAY,COLD C007 DC96-00635B ASSY-M.WIRE HARNESS Slim/F-PJT 2WAY,COLD C009 DC62-00024F VALVE-WATER B1215J,NYLON66/250TRMN,-,-,N C023 DC32-30006P SENSOR PRESSURE DN-S14(P1291),TERMINAL-T G002 DC97-02106A ASSY-FIXER TUB S1005J,SLIM-PJT G003 DC97-00139K ASSY-HOSE DRAIN(O) SLIM/L1735MM,PP(BP110 G008 DC96-00146A...
  • Page 41 15. Screw/Bolt List CODE NO. DESCRIPTION SPECIFICATION Q'TY ASSEMBLY LOCATION 6011-001447 BOLT-HEX M8,L123(25),ZPC(YEL),SWRCH18A,WP,NYLOCK WEIGHT(U) 6011-001448 BOLT-HEX M8,L170(25),ZPC(YEL),SWRCH18A,WP,NYLOCK WEIGHT(U) 6011-001452 BOLT-HEX M10,L20,ZPC(YEL),SWCH10AK,ASSY(WS) PULLEY DC60-40141A BOLT-HEX SM10C/DAMPER,HEX,M8,L66,-,ZPC2(YEL),-,- DAMPER+TUB DC60-40005A BOLT-HEX M4,L60,ZPC2(YEL),SS41C,-,-,-,- DC60-40144A BOLT-HEX M10,L41,ZPC2(YEL),SM10C/DAMPER DAMPER+FRAME DC60-50148B NUT-HEX SM20C(NYLON),M12,-,-,ZPC3(YEL),-,HEX,P-PROJECT PULLEY 6001-001773 SCREW-MACHINE TH,+,M5,L12, HINGE+FRAME 6001-001773 SCREW-MACHINE...
  • Page 42 ELECTRONICS ©Samsung Electronics Co., Ltd. October, 2002 Printed in Korea Code No. : DC68 - 01640A...

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