METROTEC GSM-V6 Operating Handbook

Oxygen measurement and control unit

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METROTEC
S y st ems fo r o xy g en mea su re men t
GSM-V6
Oxygen measurement and control unit
Typ GSM
*** Version 2.1 ***

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Summary of Contents for METROTEC GSM-V6

  • Page 1 METROTEC S y st ems fo r o xy g en mea su re men t GSM-V6 Oxygen measurement and control unit Typ GSM *** Version 2.1 ***...
  • Page 2 Quality management system DIN EN ISO 9001:2015, No. 12 100 27736 TMS This declaration becomes invalid if changes are made without our consent. Kirchheim/Teck, 07.10.2019 Place, Date Signature © 2019 METROTEC GmbH Heinkelstraße 12 • D-73230 Kirchheim Telefon 07021/95336-0 • Fax 07021/95336-13 www.metrotec.eu • info@metrotec.de...
  • Page 3: Table Of Contents

    METROTEC Contents Enablement of Configuration .. 17 SAFETY INSTRUCTIONS ... 4 Displayed values ..... 18 PREFACE ........5 Process parameters ....19 mA outputs ......19 INTRODUCTION ......6 Alarm output ......21 Measurement principle ..... 6 Control output......21 Measurement electronics ..
  • Page 4: Safety Instructions

    METROTEC Safety instructions Please read through this operating manual very carefully before in- & stalling and commissioning the unit. Incorrect utilisation will invalidate the guarantee! Correct functioning and the operating safety of the unit can only be guaranteed if the ambient conditions specified in the Specifications chapter are maintained.
  • Page 5: Preface

    METROTEC Preface With the aid of an oxygen sensor , the measurement unit serves to measure the oxygen partial pressure in gaseous atmospheres. Such sensors work at high temperatures and so it is neces- sary for measures to be taken to ensure that no flammable gas mixtures contact the sensor or the unit.
  • Page 6: Introduction

    METROTEC Introduction Measurement principle Oxygen measurement units are designed to process signals transmitted from an ox- ygen sensor constructed of stabilized zirconium oxide. Zirconium oxide, a ceramic material that is also spoken of as a solid-state electrolyte, acts as an excellent oxy- gen-ion conductor when at a high temperature.
  • Page 7: Measurement Electronics

    METROTEC Measurement electronics The electronic circuit of the measurement unit Type GSM provides the following functions: Measurement of the oxygen partial pressure Maintaining the oxygen content at a preset level Generating alarm signals Option: Calculation of the dew point Option: Calculation of the air factor lambda point The device is operated with the aid of a keypad.
  • Page 8: Description Of The Measurement Electronics

    METROTEC Description of the measurement electronics The elements at the front of the unit are in three groups Keypad: The keypad has four keys by means of which all the necessary functions can be effected. Display: The graphic display provides for the display of measured values, data, time graphs and mes- sages.
  • Page 9 METROTEC When the gas inlet is opened and the gas pump is switched on, the unit should indicate 20.9 % O If necessary, a correction can be made as detailed under "Correction" in the oper- ating instructions. The gas who's properties are to be measured is then fed to the sensor. The rate of flow should...
  • Page 10: Sketch Of The Ducting System

    METROTEC Sketch of the ducting system...
  • Page 11: Putting The Unit Into Operation

    METROTEC Putting the unit into operation Switching the unit on Once all electrical connections have been made and checked, the power plug is plugged in. After waiting for about 15 minutes for the sensor to be heated up, the unit indicates the oxy- gen content of the gas concerned.
  • Page 12: Location Of Condensate

    METROTEC 5.4.4 Location of condensate collectors When fitting a condensate collection vessel, especially one for water, it should be ensured that it is located at the lowest point in the entire piping system.. It should be borne in mind that the filling of empty space in condensate collectors and filters will result in some delay in effecting measurements 5.4.5 Filter system arrangement:...
  • Page 13: Operation

    METROTEC Operation A few seconds after switching on, the first page is displayed as follows: Each page has a headline that is separated by a line from the rest of the display. This headline indicates the page number and the title or an outstanding fault message. Beneath the line there is either a graph or a 6-line text.
  • Page 14 METROTEC Þ The two arrow keys provide for moving the cursor line upwards or downwards or for in- creasing or decreasing values when alterations to entry fields are enabled. Þ The key on the right provides for a) Opening a display page b) Opening an entry field to enable an entry to be made c) Closing an entry field and storing an entry.
  • Page 15 METROTEC...
  • Page 16 METROTEC...
  • Page 17: Configuration

    METROTEC Configuration Enablement of Configuration Before parameters can be altered it is first necessary to overcome the disablement code. Only then is access to additional pages possible. Enablement is effected as follows: 1. Select the page entitled CODE in the page selection table.
  • Page 18: Displayed Values

    METROTEC You then have access to the page selection list once more. Note: Access to parameters and configurations is enabled for only a limited period. (90 seconds) If more time is needed, then it will be necessary to repeat the steps needed t overcome the disa- blement code.
  • Page 19: Process Parameters

    METROTEC Here you can adjust the measured value with an set point value of a test gas by varying “EMF+” or “EMF*”. The result is displayed under “LOG” and “O2” The value 0.00 for the additive correction and of 1.0 for the multiplicative correction means that no correction is to be applied to the determined EMF value.
  • Page 20 METROTEC lambda: values for outputs 1 and 2 are thus displayed on one page and those for Output 3 on a separate page. The significance of LINmax values: 0,00 100% -1,00 -2,00 0,01 -3,00 0,001 0,1% = 1000 ppm -4,00...
  • Page 21: Alarm Output

    METROTEC Alarm output The definition of Alarm is self evident. It has also to be defined whether the physical output is to be a relay or a semiconductor. Control output It has also to e defined whether the physical control output is to be a relay or a semiconductor.
  • Page 22: Scaling Of The Trend Graphs

    METROTEC Scaling of the trend graphs The scaling of the graphs cannot be altered. Alterations to the axes can only be effected by the supplier. Exception: The Y-axis will be enlarged 4 times if „+“will be pressed. Pressing „-„ the origi- nal scale is active again.
  • Page 23: Lambda

    METROTEC Lambda For some applications it is of importance to know the lambda value of a combustion gas or of a gas/air mixture. In this case, lambda is defined as follows: Lambda = (combustion air supplied)/( combustion air theoretically required) If this feature is required, it is necessary for a characteristic value to be entered in the "Param-...
  • Page 24: Interfaces

    METROTEC Interfaces Analog interfaces The device has three 0 – 20 mA analogue interfaces all of which can be active at the same time. A change to 4 – 20 mA can be effected by the user. Digital interfaces 9.2.1 Standard interfaces There are two relays, either of which can be defined as either a control output or as an alarm output.
  • Page 25: Optional Interface: Rs 485

    METROTEC 9.2.2 Optional interface: RS 485 The interface plug is at rear site between the connector block To define the interface it first must be entered at “Lockout” the code 5 in line “Comm”. Then skip to the definition-page with 2 times pressing the “Esc” button. Following the interface-...
  • Page 26 METROTEC Data request at protocol ISO 1745, 7bit, 1 Stopbit, Even, for the excample adresse 1 is: Whereat: Ad r = adress, C3 ...C6 und C1 are invariable, Value for C2 = % O = Log O = ppm O...
  • Page 27 METROTEC Data request at protocol Modbus RTU, 8bit, 1 Stopbit, Even Adress Function Storage adress Registers CRC 1 CRC 2 Byte1 Byte2 Byte1 Byte2 Byte Byte Excample for a request at address 1 in HEX-display Measurement value log O ppm O...
  • Page 28: Ethernet

    METROTEC 9.2.3 Optionale interface: Ethernet The interface plug is at rear site between the connector block. Connection to network is done by standard cables. To define the interface it first must be entered at “Lockout” the code 5 in line “Comm”. Then skip to the definition-page with 2 times pressing the “Esc”...
  • Page 29: Special Features

    METROTEC Input for IP-address und Subnet. The data protocol is similar Modbus protocol which is explained above Modbus RTU Message Slave ID FCode Data Modbus TCP/IP Header Modbus TCP/IP Message Transaction Protocol Length Unit ID FCode Data Example 0005 0000...
  • Page 30: Filter Factor

    METROTEC 10.2 Filter factor If there is excessive fluctuation in the measured values, it is possible to apply an attenuation factor of between 0 and 200. This attenuation factor has an integration effect on the oxygen value. The necessary entry is detailed under "Configuration Process parameters".
  • Page 31: Coding

    METROTEC 10.4 Coding To prevent unauthorised amendment of important entries, the pages concerned are only dis- played once an access code has been entered (see under "Enablement of configuration") On this page there is provision for programming a new access code.
  • Page 32: Technical Data

    METROTEC Technical data Measurement range 100 % to 10 bar O Ambient temperature 0 to 45 degrees Celsius Measurement accuracy +/- 0.3 mV of the sensor EMF +/- 2 degrees Celsius +/- 2% of the mA output +/- 2% of the log oxygen partial pressure...
  • Page 33: Connection Plan

    METROTEC Connection plan 1 Fan 2 Optional plug for Ethernet or RS485 3 Handle 4 mA- outputs 5 Conductor outputs Standard Standard Option Option 9-pin. DSUB 9-pin DSUB „I/O“ 9-pin DSUB Ethernet „mA“ „RS 485“ Plug “unit” female male female...

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