Hercules Rob Family F360 Translation Of The Original Operating Instructions
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Hercules Rob Family F360 Translation Of The Original Operating Instructions

Pedelecs with intuvia display
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TRANSLATION OF THE ORIGINAL
Pedelecs with Intuvia display
Rob Family F360
21-P-0001 - 21-P-0014 | 21-Q-0001 - 21-Q-0015 | 21-Q-0034 - 21-Q-0042 | 21-Q-0048, 21-Q-0049 | 21-Q-0066 - 21-Q-0069
21-Q-0081, 21-Q-0082 | 21-X-0001, 21-X-0002 | 21-Y-0002 - 21-Y-0011
OPERATING INSTRUCTIONS
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
MY21H01 - 32• 1.0 • 30. July 2020

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  • Page 1 KEEP SAFE TO CONSULT AT A LATER DATE Pedelecs with Intuvia display Rob Family F360 21-P-0001 - 21-P-0014 | 21-Q-0001 - 21-Q-0015 | 21-Q-0034 - 21-Q-0042 | 21-Q-0048, 21-Q-0049 | 21-Q-0066 - 21-Q-0069 21-Q-0081, 21-Q-0082 | 21-X-0001, 21-X-0002 | 21-Y-0002 - 21-Y-0011...

  • Page 2: Table Of Contents

    Contents Contents About these operating instructions 3.1.5.2 Pannier rack battery Manufacturer 3.1.5.3 Integrated battery Language 3.1.6 Display Laws, standards and directives 3.1.7 Control panel For your information 3.1.7.1 USB port 1.4.1 Warnings 3.1.8 Riding light 1.4.2 Markups 3.1.9 Charger Nameplate Proper use Type number and model Improper use...
  • Page 3 Contents Unpacking 6.11.5.1 Charging process when two batteries 5.2.1 Scope of delivery are used Preparing the battery 6.11.5.2 Charging process when one battery 5.3.1 Checking the battery is used Commissioning 6.11.6 Using double battery model with a 5.4.1 Checking the stem and handlebars single battery only 5.4.1.1 Checking the connections...
  • Page 4 Tyre clearance check 7.3.6 Servicing the chain Recycling and disposal Documents Maintenance 11.1 Parts list 7.4.1 Wheel 11.1.1 Rob Family F360 7.4.1.1 Checking the tyres 11.2 Assembly report 7.4.1.2 Checking the rims 11.3 Maintenance instructions 7.4.1.3 Checking and adjusting the tyre 11.4...
  • Page 5 About these operating instructions Thank you for your trust! Copyright © HERCULES GmbH HERCULES pedelecs are premium quality bicycles. You have made an excellent choice. Distribution or reproduction of these operating Your specialist dealer will provide you with instructions and utilisation or communication of...

  • Page 6: About These Operating Instructions

    Manufacturer 1.4.1 Warnings The pedelec manufacturer is: Warnings indicate hazardous situations and HERCULES GmbH actions. You will find warnings in the operating Longericher Strasse 2 instructions: 50739 Köln, Germany Tel.: +49 4471 18735 0...

  • Page 7: Markups

    About these operating instructions 1.4.2 Markups Instructions for specialist dealers are highlighted in grey. They are indicated by a screwdriver symbol. Information for specialist dealers does not require non-professionals to take any action. You will find stylised forms of typeface in the operating instructions: Stylised form Italics...

  • Page 8: Nameplate

    Nameplate The nameplate is situated on the frame. You can You will find thirteen pieces of information on the see the exact position of the nameplate in Figure 2. nameplate. Hercules GmbH Longericher Str. 2 50739 Köln, Germany Typ: 21-17-1017...

  • Page 9: Type Number And Model

    Type no. Model Pedelec type City and trekking 21-X-0002 Rob Family F360 bicycle Table 3: Type number, model and pedelec type Identifying the operating instructions The Identification number position is located on bottom left-hand side on each page. The...

  • Page 10: Safety

    Safety Safety Residual risks 2.1.1 Risk of battery fire and explosion 2.1.2 Risk of fire and explosion due to short circuit in the battery The safety electronics may fail if the batteries are damaged or faulty. The residual voltage can Metal objects may connect the battery's electrical cause a short circuit.

  • Page 11: Risk Of A Fall Due To Incorrectly Set Quick Releases

    Safety 2.1.5 Risk of a fall due to incorrectly set 2.2.2 Suspension oil quick releases Suspension oil in the fork and the rear frame Excessively high clamping force will damage the damper is toxic to the touch, irritates respiratory quick release and cause it to lose its function. tracts and causes cancer, sterility and mutation in Insufficient clamping force will result in germ cells.

  • Page 12: Safety Markings And Safety Instructions

    Safety Safety markings and safety What to do in an emergency instructions 2.7.1 Dangerous situation in road traffic The nameplate contains these safety markings  In the event of any hazards or dangers in road and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.

  • Page 13: Battery Vapours Emitted

    Safety 2.7.4 Battery fire After swallowing  Rinse out mouth with water. Never induce The safety electronics may fail if the battery is vomiting. Risk of aspiration! damaged or faulty. The residual voltage can cause a short circuit. The battery may self-ignite ...

  • Page 14: Overview

    Overview Overview 15 16 1718 19 20 Figure 2: Pedelec viewed from the right, HERCULES Rob Family F360 Front wheel Pannier rack Fork Rear guard Front guard Rear light Headlight Rear wheel Handlebars Chain Stem Batteries Frame Motor Seat post...

  • Page 15: Description

    Overview Description 3.1.3 Brake system Every pedelec has a hydraulic brake system. The 3.1.1 RANGE brake fluid is in a closed hose system. If the rider pushes the brake lever, the brake fluid activates the brake on the wheel. The mechanical brakes are used as an emergency stop system and bring the bicycle to a halt quickly and safely in the event of an emergency.

  • Page 16: Drive System

    Overview 3.1.4 Drive system The electric drive system is made up of 8 components: The pedelec is driven by muscle power applied to the chain drive. The force which is applied by pedalling in the direction of travel drives the front chain wheel.

  • Page 17: Frame Battery

    Overview The battery has a high energy content when 3.1.5.1 Frame battery charged. You will find codes of practice for their Three different types of frame batteries can be safe handling in Section 2 Safety and Section 6.9 fitted: Rechargeable battery in the operating instructions.

  • Page 18: Pannier Rack Battery

    Overview 3.1.5.2 Pannier rack battery 3.1.5.3 Integrated battery Three different types of pannier rack batteries can Three different types of integrated batteries can be fitted: be fitted: PowerTube 400 PowerTube 500 PowerTube 625 PowerPack 300 PowerPack 400 PowerPack 500 (vertical and horizontal) Figure 8: Overview of pannier rack battery Figure 10: Overview of frame batteries Figure 9: Details of pannier rack battery...

  • Page 19: Display

    Overview 3.1.6 Display 3.1.7.1 USB port There is a USB port beneath the rubber cover on The model series to which these instructions the right-hand edge of the display. apply features the BOSCH Intuvia display. In addition to the functions described here, software 3.1.8 Riding light changes may be introduced to rectify errors and...

  • Page 20: Proper Use

    Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff. equipment may not meet. For riding on public The rechargeable batteries are designed to roads, some special regulations apply in relation supply power to the pedelec motor only and must...

  • Page 21: Improper Use

    The pedelec may only be loaded to its maximum permitted total weight (PTW). The maximum permitted total weight is the weight of the fully assembled pedelec with the rider and baggage. Type no. Model [kg] 21-X-0002 Rob Family F360 MY21H01 - 32_1.0_30.07.2020...

  • Page 22: Environmental Requirements

    Overview Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +50 °C must range between 5 °C and 35 °C. The electric drive be avoided. system is limited in its performance outside this You must also keep within the following temperature range.
  • Page 23 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.

  • Page 24: Technical Data

    Overview Technical data 3.6.5 Intuvia display Internal lithium ion battery 3.7 V, 230 mAh 3.6.1 Pedelec Operating temperature -5 °C - +40 °C Transportation temperature 5 °C - 25 °C Storage temperature -10 °C - +50 °C Ideal transportation temperature 10 °C - 15 °C Charging temperature 0 °C - + 40 °C...

  • Page 25: Description Of Controls And Screens

    Overview Description of controls and 3.7.3 Display screens The display has four buttons and a USB port. 3.7.1 Handlebars Figure 14: Detailed view of handlebars from rider position, example Figure 16: Overview of the structure of the display's Rear brake lever operating elements Bell Headlight...

  • Page 26: On-Screen Indicators

    Overview 3.7.5 On-screen indicators 3.7.5.3 Battery level indicator (display screen) The display has seven on-screen indicators: The battery level indicator displays the pedelec battery level, not the level for the display internal battery. If the display is removed from its mount, TURBO SPORT the last level message is saved.

  • Page 27: Indicator For Motor Power Used

    Overview 3.7.5.4 Indicator for motor power used 3.7.5.8 Journey information If the motor is active, the indicator for the motor Depending on the type of pedelec, the function power used is shown on the display screen. The display may show up to seven journey information maximum motor power depends on the selected items.

  • Page 28: System Settings And Data

    Overview 3.7.5.11 Additional system settings Applies only to eShift with NuVinci H|Sync/enviolo with Optimized H|Sync Applies only to eShift with Shimano DI2 automatic hub gears The following additional functions are available on Indicator Change the function display: – Start gear + This is where you can set the start gear.

  • Page 29: System Message

    Overview 3.7.6 System message Applies only to eShift with Shimano DI2 automatic hub gears Indicator Change The drive system monitors itself continuously and Gear adjustment You can use this menu option to if an error is detected, it is indicated by a system make a fine adjustment to the Shimano DI2.

  • Page 30: Transporting And Storing

    Transporting and storing Transporting and storing Storing  Store pedelec, display, battery and charger in Physical transport a clean, dry place where they are protected characteristics from sunlight. Do not store outdoors to ensure a long service life. Weight and dimensions during transportation Optimum pedelec storage temperature 10 °C - 20 °C Table 35: Storage temperature for batteries and the pedelec...

  • Page 31: Taking Out Of Operation

    Transporting and storing 4.3.1.2 Taking out of operation 1 Store the pedelec, battery and charger in a dry, clean environment. We recommend storing them in uninhabited rooms with smoke alarms. Dry locations with an ambient temperature of about 10 °C to 20 °C are ideal. 2 Recharge the display battery for at least 1 hour every 3 months.

  • Page 32: Assembly

    Assembly Assembly Unpacking The packaging material consists mainly of cardboard and plastic film. WARNING  The packaging has to be disposed of in Risk of eye injury accordance with the regulations of the Problems may arise if the settings are not made authorities.

  • Page 33: Commissioning

    Assembly Commissioning 5.4.1.2 Firm hold 1 Place your entire body weight on the CAUTION handlebars with the quick release lever closed to check that the stem is firmly in place. Burns from hot drive  The handlebars shaft must not move The drive cooler can become extremely hot downwards in the fork steerer.

  • Page 34: Operation

    Operation Operation Risks and hazards CAUTION WARNING Crash caused by difficult-to-spot damage Injuries and death caused by other road users If the pedelec topples over or you have a fall or an accident, there may be difficult-to-spot damage to Other road users, trucks, cars or pedestrians often components such as the brake system, quick underestimate the speed of pedelecs.

  • Page 35: Personal Protective Equipment

    Operation Tips for a greater range CAUTION The pedelec's range depends on many Crash caused by poor road conditions influencing factors. A single battery charge may only last fewer than 20 kilometres but much more Loose objects, such as branches and twigs, may than 100 is also possible.

  • Page 36: Error Message

    Operation Error message Code Description Method of resolution 6.3.1 Display Internal display error  Have display checked. The drive system monitors itself continuously and Battery internal error Re-start the system. displays a number as an error message if a known Contact your specialist dealer if the problem error is detected.
  • Page 37 Operation Code Description Method of resolution Code Description Method of resolution Software version error Re-start the system. External fault Check the cabling. Contact your specialist Re-start the system. dealer if the problem Contact your specialist persists. dealer if the problem persists.

  • Page 38: Rechargeable Battery

    Operation 6.3.2 Rechargeable battery Code Description Method of resolution The battery is protected against deep discharge, Internal ABS error  Contact your specialist overcharging, overheating and short circuits by dealer. Electronic Cell Protection (ECP). In the event of a  Internal ABS error Contact your specialist hazard, a protective circuit switches the battery off...

  • Page 39: Instruction And Customer Service

    Operation Instruction and customer service  Adjust the saddle tilt to horizontal. Your supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the latest.

  • Page 40: Adjusting The Seat Height With

    Operation 6.5.1.3 Adjusting the seat height with 6.5.1.4 Height-adjustable seat post quick release Only applies to pedelecs with this equipment 1 Open the quick release on the seat post to Preparing change the seat height (1). To do so, push the clamping lever away from the seat post (3).

  • Page 41: Adjusting The Seat Position

    Operation 6.5.1.5 Adjusting the seat position 6.5.2 Adjusting the handlebars The saddle can be shifted on the saddle frame. CAUTION The right horizontal position ensures an optimal leverage position for legs. This prevents knee Crash caused by incorrectly set clamping pain and painful incorrect pelvis positions.

  • Page 42: Adjusting The Quick Release

    Operation Figure 27: Pulling the locking lever upwards; All Up used as an example 2 Pull out the handlebars to the required height. Observe minimum insertion depth. 3 Close the stem clamping lever. 6.5.3.2 Adjusting the quick release clamping force ...

  • Page 43: Accessories

    Rob Family basket (small) 08948430 Notice Rob Family basket (large) 08948470  The Rob Family F360 is approved for the Rob Family basket (front) 45500201 assembly of two child seats. Table 38: Accessories  Observe the operating and safety instructions *System components are matched to the pannier for the child seat system.

  • Page 44: Trailer

    Operation 6.6.2 Trailer 6.6.3 Pannier rack The specialist dealer will advise on choosing a CAUTION suitable pannier rack. Crash caused by brake failure The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted. The braking distance may be longer if the trailer is carrying excessive load.

  • Page 45: Check List Before Each Ride

    Operation Check list before each ride  Check the pedelec before each ride.  Take the pedelec out of service if you spot any anomalies.  Check that the pedelec is complete.  Check the battery is firmly in place. Check that components such as the lighting, reflector and ...

  • Page 46: Using The Kickstand

    Operation Using the kickstand  We recommend the use of panniers and baggage baskets. 6.8.1 Raising the kickstand The maximum load bearing capacity is indicated  Use your foot to raise the kickstand completely on the pannier rack. before setting off. ...

  • Page 47: Rechargeable Battery

    Operation 6.11 Rechargeable battery 6.11.2 Pannier rack battery Only applies to pedelecs with this equipment  Switch off the battery and the drive system before removing or inserting the battery. 6.11.2.1 Removing the pannier rack battery 6.11.1 Frame battery Only applies to pedelecs with this equipment 6.11.1.1 Removing the frame battery Figure 30: Removing (2) and inserting (3) the pannier rack battery...

  • Page 48: Integrated Battery

    Operation 6.11.3 Integrated battery 6.11.3.2 Inserting the integrated battery Only applies to pedelecs with this equipment 6.11.3.1 Removing the integrated battery Figure 32: Inserting the integrated battery 1 Place the battery into the lower mount with the contacts facing the front (see (1)). Figure 31: Removing the integrated battery 2 Flip the battery up so that the battery is held by 1 Open battery lock with battery key (see (1)).

  • Page 49: Charging The Battery

    Operation 6.11.4 Charging the battery Notice  Check that mains voltage! The power source CAUTION voltage must match the voltage indicated on the charger nameplate. Chargers labelled Fire caused by overheated charger 230 V may be operated at 220 V. The charger heats up when charging the battery.

  • Page 50: Charging Process When One Battery Is Used

    Operation 6.11.5.2 Charging process when one battery is used  Remove the batteries from their mounts to charge each one individually.  If only one battery is inserted, only charge the battery with an accessible charging socket. The battery with the sealed charging socket can only be charged outside its mount.

  • Page 51: Electric Drive System

    Operation 6.12 Electric drive system 6.12.2 Switching off the drive system As soon as you stop pushing the pedals in normal 6.12.1 Switching on the electric drive mode or reach a speed of 25 km/h, the drive system system switches off the assistance system. The assistance system starts up again if you push the CAUTION pedals and your speed is less than 25 km/h.

  • Page 52: Control Panel With Display

    Operation 6.13 Control panel with display 6.13.1.2 Attaching the display 1 Place the display on the mount. CAUTION 2 Push the display back as far as it will go. Crash caused by distraction A lack of concentration while riding increases the risk of an accident.

  • Page 53: Charging On The Pedelec

    Operation 6.13.3.1 Charging on the pedelec 6.13.7 Using the push assist system 1 Once a battery has been inserted into the CAUTION pedelec, place the display in the display mount. Press the On-Off button (battery). Injury from pedals or wheels 2 Using the pedelec The pedals and the drive wheel turn when the push assist system is used.

  • Page 54: Selecting The Level Of Assistance

    Operation 6.13.9 Selecting the level of assistance 6.13.11 Changing the system settings  Press the plus button to increase the level of The System settings can be displayed and assistance. changed no matter whether the display is inserted in the mount or not. A few settings are only visible ...

  • Page 55: Brake

    Operation 6.14 Brake CAUTION WARNING Crash caused by wet conditions Crash caused by brake failure The tyres may slip on wet roads. In wet conditions you must also expect a longer braking distance. Oil or lubricant on the brake disc in a disc brake The braking sensation differs from the usual or on the rim of a rim brake can cause the brake sensation.

  • Page 56: Using The Brake Lever

    Operation 6.14.1 Using the brake lever Figure 35: Front (2) and rear (1) brake lever – Shimano brake used as an example  Push the left-hand brake lever to apply the front wheel brake.  Push the right-hand brake lever to apply the rear wheel brake.

  • Page 57: Gear Shift

    Operation 6.15 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...

  • Page 58: Parking The Pedelec

    Operation 6.16 Parking the pedelec Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure. This can destroy the tyres.  Never park the pedelec in the sun.  On hot days, regularly check the tyre pressure and adjust it as necessary.

  • Page 59: Cleaning And Servicing

    Cleaning and servicing Cleaning and servicing Cleaning after each ride Cleaning check list  Clean the pedals after each ride Required tools and cleaning agents:  • Cloth Suspension fork after each ride • Air pump  Cleaning the battery once a month •...

  • Page 60: Basic Cleaning

    Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrushes.

  • Page 61: Cleaning The Chain

    Cleaning and servicing  Clean the battery electrical connections with a 7.2.5 Cleaning the chain dry cloth or paintbrush only. Notice  Wipe off the decorative sides with a damp  Never use aggressive (acid-based) cleaners, cloth. rust removers or degreasers when cleaning 7.2.7 Cleaning the display the chain.

  • Page 62: Cleaning The Brake

    Cleaning and servicing 7.3.1 Servicing the frame 7.2.9 Cleaning the brake  Dry the frame. WARNING  Spray with care oil. Brake failure due to water penetration  Clean off the care oil again after a short time. The brake seals are unable to withstand high 7.3.2 Servicing the stem pressures.

  • Page 63: Maintenance

    Cleaning and servicing Maintenance 7.4.1.1 Checking the tyres  Check the tyre wear. The tyre is worn if the CAUTION anti-puncture protection or the carcass cords are visible. Crash and falling caused by unintentional  A specialist dealer will need to change the tyre activation if it is worn.

  • Page 64: Checking And Adjusting The Tyre

    Cleaning and servicing 7.4.1.4 Checking and adjusting the tyre 6 Screw the rim nut (1) gently against the rim pressure – Presta valve with the tips of your fingers. Only applies to pedelecs with this equipment 7.4.2 Brake system  It is recommendable to use a bicycle pump with a CAUTION...

  • Page 65: Checking The Pressure Point

    Cleaning and servicing 7.4.4 Checking the pressure point 7.4.9 Checking the USB port  Pull brake lever and hold repeatedly several Notice times. Any moisture penetrating through the USB port  If you are unable to clearly detect the pressure may cause a short circuit in the display.

  • Page 66: Maintenance

    Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes. Incorrect or fluids will contaminate if they enter the sewers or unauthorised assembly can damage the brakes.

  • Page 67: Suspension System

    Maintenance  The specialist dealer will dismantle and clean WARNING the entire suspension fork interior and exterior. They will clean and lubricate the dust seals and Injury due to explosion slide bushings, check the torques and adjust the fork to the rider's preferred position. They The air chamber is pressurised.

  • Page 68: Suspension Fork

    Maintenance The rear frame damper may become damaged if WARNING the procedure is not followed as described. Only specialist dealers may carry out maintenance on Injury due to explosion rear frame damper. The air chamber is pressurised. If the air system is 8.1.2 Suspension fork serviced in a faulty suspension fork, it can explode...

  • Page 69: Suspension Seat Post

    Maintenance 8.1.3 Suspension seat post Axle with quick release Only applies to pedelecs with this equipment CAUTION Maintenance intervals Crash caused by unfastened quick release by.schulz seat post Check all screws for correct tightening A faulty or incorrectly installed quick release may After 250 km and ...

  • Page 70: Checking The Quick Release

    Maintenance 8.2.1 Checking the quick release Maintaining the stem  Check the position and clamping force of the Incorrectly fastened screws may come loose due quick release lever. The quick release lever to impact. The stem may no longer be firmly fixed must be flush with the lower housing.

  • Page 71: Cable-Operated Gear Shift, Single-Cable

    Maintenance 8.4.1 Cable-operated gear shift, 8.4.3 Cable-operated twist grip, single-cable dual-cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting  For a smooth gear shift, set the adjusting sleeves on the shifter housing.

  • Page 72: Troubleshooting, Fault Clearance And Repair

    Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 Error message clearance If an error message is displayed, run through the following actions: The components of the drive system are checked constantly and automatically. If an error is 1 Make a note of the system message.

  • Page 73: Assistance Function Errors

    Troubleshooting, fault clearance and repair 9.1.3 Assistance function errors Symptom Cause Remedy Check battery is charged. Is the battery charged sufficiently? Recharge the battery if it is almost flat. Are you riding up long inclines in Switch off the drive system. summer weather or have you been Wait a moment and then check again.

  • Page 74: Battery Error

    Troubleshooting, fault clearance and repair 9.1.4 Battery error Symptom Cause Remedy  The battery discharges The battery may be at the end of its Replace the battery with a new one. quickly. useful life. Pull out the charger mains plug and reconnect it again. Try charging again.

  • Page 75: Display Errors

    Troubleshooting, fault clearance and repair Symptom Cause Remedy Move away from the battery immediately. There is an unusual smell. Contact the fire service immediately. Observe all the safety instructions in Section 2 Safety. Fumes are emitted from Move away from the battery immediately. the battery.

  • Page 76: Other Errors

    Troubleshooting, fault clearance and repair 9.1.7 Other errors Symptom Cause Remedy  Two beeps will sound if a This is not a malfunction. switch is pressed but the Pressed switch mode has been switch cannot be deactivated. operated.  This occurs when a warning or an error is shown on the Three beeps are A fault or warning has occurred.

  • Page 77: Recycling And Disposal

    Recycling and disposal Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE and the European Directive 2006/66/EC on accumulators. The directive provides the framework for the return and recycling of used devices across the EU.

  • Page 78: Documents

    Schwalbe Big Ben, 55-507, RaceGuard Hose Schwalbe AV 24 Front lamp HERCULES, FH 100, LED, up to 100 lux Rear lamp Busch & Müller Toplight View, pannier rack LED rear light Pannier rack i-Rack, system carrier, with spring flap, mount for child seat...

  • Page 79: Assembly Report

    Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
  • Page 80 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.

  • Page 81: Maintenance Instructions

    Documents 11.3 Maintenance instructions Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K.
  • Page 82 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable 6 months manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling 6 months wiring...
  • Page 83 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance No full braking; braking Locate defective part in brake Brake system 6 months Functional check O.K. distance too long system and correct Gear shift under Problems when shifting 6 months...
  • Page 84 Documents Notes MY21H01 - 32_1.0_30.07.2020...

  • Page 85: Charger Operating Instructions

    Documents 11.4 Charger operating instructions MY21H01 - 32_1.0_30.07.2020...
  • Page 86 Documents Standard Charger Fast Charger eBike Battery Charger 36-4/230 Standard Charger BCS220 0 275 007 907 Li-Ion Input: 230V 50Hz 1.5A Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Li-Ion...
  • Page 87 Documents Compact Charger %&6 MY21H01 - 32_1.0_30.07.2020...
  • Page 88 Documents MY21H01 - 32_1.0_30.07.2020...
  • Page 89 Documents MY21H01 - 32_1.0_30.07.2020...
  • Page 90 Documents MY21H01 - 32_1.0_30.07.2020...
  • Page 91 Documents MY21H01 - 32_1.0_30.07.2020...
  • Page 92 Documents MY21H01 - 32_1.0_30.07.2020...

  • Page 93: Glossary

    Glossary Glossary Electrically power assisted cycle, pedelec Source: EN 15194:2017: electrically power Brake lever assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Source: EN 15194:2017: lever used to apply the exclusively by means of the auxiliary electric brake.
  • Page 94 Glossary Maximum saddle height Quick-release device, quick release Source: EN 15194:2017: vertical distance from Source: EN 15194:2017: lever actuated the ground to the point where the top of the seat mechanism that connects, retains or secures a surface is intersected by the seat-post axis, wheel or any other component.

  • Page 95: Abbreviations

    Glossary Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. Wheel Source: EN 15194:2017: assembly or combination of hub, spokes or disc, and rim, but excluding tyre assembly.

  • Page 96: Appendix

    The following other technical standards have been applied: • EN 11243:2016: Cycles – Pannier racks for bicycles – Requirements and test methods Cologne, July 3, 2020 ………………………………………………………………………………………………..Georg Honkomp, CEO HERCULES GmbH * Community member who is authorised to compile the technical documentation MY21H01 - 32_1.0_30.07.2020...

  • Page 97: Declaration Of Conformity For Incomplete Machine

    Appendix Declaration of conformity for incomplete machine MY21H01 - 32_1.0_30.07.2020...
  • Page 98 Appendix MY21H01 - 32_1.0_30.07.2020...
  • Page 99 Appendix MY21H01 - 32_1.0_30.07.2020...

  • Page 100: Keyword Index

    Keyword index Keyword index Clock, 27 Alternative equipment, 95 Direction of travel, 16 Maximum, 27 Articulated shaft, Display battery, 19 Odometer, 27 - care 62 Display, 16, 19 Range, 27 - attaching, 52 Trip distance, 27 - charging the battery, 52 Trip Time, 27 Basic cleaning 60 - cleaning, 61...
  • Page 101 Keyword index - cleaning, 62 - determining the saddle height, 39, - using, 46 Seat post, 14 Securing hook, 18 Shifter, 25 - checking, 65 - setting, 70 Spoke, 15 Stem, - care, 62 - check 33, 65 - cleaning, 60 Suspension fork, - cleaning, 59 System message, 29, 36...

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