metso automation Neles Axiom Installation Maintenance And Operating Instructions

On/off valve controller with proximity switches

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Neles Axiom
On/Off Valve Controller
with Proximity Switches
Installation, Maintenance and
Operating Instructions

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Summary of Contents for metso automation Neles Axiom

  • Page 1 Neles Axiom On/Off Valve Controller with Proximity Switches Installation, Maintenance and Operating Instructions...
  • Page 2: Table Of Contents

    7 AMI 70 en Table of Contents GENERAL............3 Introduction ..........3 Markings ..........3 Specifications......... 3 CE marking ..........5 Recycling and disposal ......5 Safety precautions ......... 5 ASSEMBLY AND MOUNTING ......5 SENSING AND COMMUNICATIONS MODULE SENSOR SETTING.......... 6 Bench testing .........
  • Page 3: General

    This manual provides essential information on the Neles 2 Auxiliary discrete inputs Axiom on/off valve controller. 2 Discrete outputs (Drive solenoids) The Neles Axiom is used for quarter-turn automated AS-I version pneumatic on/off valves.. Input voltage 26.5 to 31 V DC...
  • Page 4 7 AMI 70 en PNEUMATIC VALVE SPECIFICATIONS Dead band 3° from set point (Rotational distance from original Valve design Pilot operated spool valve set point where switch will Pilot operator options Solenoid coil or Piezo de-energize.) Configuration Maximum rotational range120° Single pilot 5/2 (5-way , 2-position) spring return Dual pilot...
  • Page 5: Ce Marking

    To mount the Axiom requires a mounting kit specific to Directive. the actuator the Axiom is to be mounted to. Neles Axiom mounting kits are sold separately. Recycling and disposal 1. Refer to Axiom Assembly Drawing located in Section Most limit switch parts can be recycled if sorted 4 when performing mounting and assembly proce- according to material.
  • Page 6: Sensing And Communications Module Sensor Setting

    7 AMI 70 en SENSING AND COMMUNICATIONS Bench testing MODULE SENSOR SETTING Type AMI33 Type AMI 33, 96, 97, 93, 94 Power must be applied to both sensors to ensure 1. With the Sensor & Communication Module (CCM) proper circuit operation. Use a 24 V DC power supply wired to the control system and power applied, with series load resistor, (2 kΩ...
  • Page 7: Fault Alerts For Ami96_D

    7 AMI 70 en Type AMI93, 94 the coil, the internal porting pressure does not rise above 0.7 bar. Conversely, if after 5 seconds** of To test sensors, use a 9-32 V DC power supply. No power being removed from the coil and the internal series load resistor is required.
  • Page 8: Additional Features For Ami96_D

    7 AMI 70 en Additional features for AMI96_D The “Wink” Feature The Axiom with Diagnostics provides the capability of Stroke Time Alarm Adjustment Procedure setting the CLOSED and OPEN LED’s to simultaneously CAUTION: Valve/Actuator will automatically stroke flash or “wink” . This feature aids in physically locating while performing this procedure.
  • Page 9: Exploded View

    7 AMI 70 en EXPLODED VIEW ITEM DESCRIPTION Axiom Cover Screws Axiom Cover Axiom Body Screws Axiom Body DA/SR Plug Visual Indicator Cover Visual Indicator Drum Visual Indicator Drum Coupler Item# 9 thru 14 are provided with the mounting kit. Mounting kits are sold separately Visual Indicator Drum Retaining Screw Visual Indicator Drive Block...
  • Page 10: Dimensions

    7 AMI 70 en DIMENSIONS...
  • Page 11: Wiring Diagrams

    7 AMI 70 en WIRING DIAGRAMS Type AMI33 Setup Instructions: Operate Actuator to Closed Position and Push SET OPEN OPEN CLOSED for 2 seconds. OPEN OPEN Operate Actuator to Open Position and Push SET OPEN for 2 seconds Setup Instructions: SOLENOID CLOSED CLOSED...
  • Page 12: Type Ami96

    7 AMI 70 en Type AMI96 4-PIN MICRO-CONNECTOR Setup Instructions: Operate Actuator to Closed Position and Push SET OPEN CLOSED for 2 seconds. OPEN Operate Actuator to Open Position and Push SET OPEN for 2 seconds SIGNAL MALE (PINS) SOLENOID CLOSED ASI+ CLOSED...
  • Page 13: Type Ami93

    7 AMI 70 en Type AMI93 4-PIN MICRO-CONNECTOR Setup Instructions: Operate Actuator to Closed Position and Push SET OPEN CLOSED for 2 seconds. OPEN Operate Actuator to Open Position and Push SET OPEN for 2 seconds SIGNAL MALE (PINS) SOLENOID CLOSED CLOSED POWER...
  • Page 14: Installation Diagram For Explosive Atmospheres For Europe

    7 AMI 70 en Installation Diagram for Explosive Atmospheres for Europe AMI44_E___* models approved for Intrinsic Safety Installations: (Ex ia IIC T5) * Any Conduit Entry/Connector option and Visual Indicator option is approved. HAZARDOUS NON-HAZARDOUS (CLASSIFIED) Ex ia IIC T5 (SAFE AREA) Intrinsic Safety Barriers Individual Sensor and solenoid coil...
  • Page 15: Intrinsic Safety Hazardous Location Installation Diagram

    7 AMI 70 en Intrinsic Safety Hazardous Location Installation Diagram AMI44_E___* models approved for Intrinsic Safety Installations: IS Class I,II, and III; Division 1&2; Gas Groups A,B,C,D,E,F,G * Any Conduit Entry/Connector option and Visual Indicator option is approved. HAZARDOUS NON-HAZARDOUS IS;...
  • Page 16: Non-Incendive Field Wiring Apparatus Installation Drawing

    7 AMI 70 en 6.10 Non-Incendive Field Wiring Apparatus Installation Drawing AMI96_____* models approved as Non-Incendive Field Wiring Apparatus: * Any Conduit/Connector option and Visual Indicator option is approved. HAZARDOUS NON-HAZARDOUS Nonincendive Field Wiring Apparatus (CLASSIFIED) NI; Cl I,II,III Div 2 (SAFE AREA) Groups A,B,C,D,F,G LOCATION...
  • Page 17: Non-Incendive Safety Hazardous Location Installation Diagram

    7 AMI 70 en 6.11 Non-Incendive Safety Hazardous Location Installation Diagram AMI97_____* models approved as Non-Incendive Field Wiring Apparatus: * Any Conduit/Connector option and Visual Indicator option is approved. HAZARDOUS NON-HAZARDOUS Nonincendive Field Wiring Apparatus (CLASSIFIED) NI; Cl I,II,III Div 2 (SAFE AREA) Groups A,B,C,D,F,G LOCATION...
  • Page 18: Intrinsic Field Wiring Apparatus Installation Drawing

    7 AMI 70 en 6.12 Intrinsic Field Wiring Apparatus Installation Drawing AMI93_A___* models approved for Intrinsic Safety (FISCO) Installations: IS (FISCO) Class I,II, and III; Division 1&2; Gas Groups A,B,C,D,E,F,G * Any Conduit/Connector option and Visual Indicator option is approved. HAZARDOUS NON-HAZARDOUS IS (FISCO) Cl I,II,III Div 1,...
  • Page 19: Type Code

    7 AMI 70 en TYPE CODE Valve controller, Neles Axiom – PRODUCT GROUP ENCLOSURE Neles Axiom, On/off valve controller with proximity Standard IP67 enclosure switches. ATEX certifications: II 1 G Ex ia IIC T5, Ta = -40° to +80 °C SENSOR Sensor: Ui = 16 V, Ii = 25 mA, Pi = 1.0 W, Ci = 4.4 nF ,...
  • Page 20 7 AMI 70 en Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.

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