ADCA ADCATROL PV25 Installation And Maintenance Instructions Manual

ADCA ADCATROL PV25 Installation And Maintenance Instructions Manual

Pneumatic control valve

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
INSTALLATION AND MAINTENANCE INSTRUCTIONS
GENERAL
These instructions must be carefully read before any work involving products supplied by VALSTEAM ADCA
ENGINEERING S.A. is undertaken.
The installation procedure is a critical stage in a life of a valve and care should be taken to avoid damage to the
valve or equipment.
Control valves are designed to give accurate control. They give their maximum performance only when the
equipment and piping associated with them is correctly sized and installed in accordance with our
recommendations.
Referring to the name-plate located on pneumatic actuator yoke, check that the product is suitable for the
intended use/application as follows:
- the body material must be compatible with the process fluid
- compatibility with the pressure and temperature and their maximum and minimum values
Adcatrol control valves are not intended to withstand external stresses that may be induced by any system to
which they are fitted. It is the responsibility of the installer to consider these stresses and take adequate
precautions to minimise them.
Note:
Current regional safety regulations should be take in to account and followed, while doing the installation and
maintenance work.
Handling, installation and maintenance work must be carried out by trained personnel. A supervisor must follow
and check all activities.
For the problems that cannot be solve with the help of this instructions, please contact the supplier or the
manufacturer.
The manufacturer reserves the right to change the design and material of this product without notice.
-
If malfunction of any other equipment or system operation failure may result in a dangerous overpressure, over
temperature or even vacuum condition, a safety device must be included in the system to prevent such
situations.
-
At start up, the presence of small particles in the fluid (dirt, scale, weld splatters, etc) may cause an imperfect
closure of the seat. If this occurs, proceed to an accurate cleaning.
-
Do not touch the equipment without appropriate protection during working operation because it may conduct
heat if the used fluid is at high temperature.
-
Before starting maintenance be sure that the equipment is not pressurized or hot. Even if upstream and
downstream isolating valves have been closed care should be taken since fluid under pressure may be trapped
between them.
-
The equipments must be used within the working temperature and pressure limits laid down for them, otherwise
they may fail (refer to nameplate and/or IS- Information Sheet).
-
Manual handling of products may present a risk of injury. You are advised to assess the risks taking into
account the task, the individual, the load and the working environment.
-
Before starting work ensure that you have suitable tools and/or consumables available. Use only genuine ADCA
replacement parts.
ADCA
VALSTEAM
PNEUMATIC CONTROL VALVE
ADCATROL PV25 – PV40
We reserve the right to change the design and material of this product without notice.
ADCA
IMI PV25G.20 E 04.16

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Summary of Contents for ADCA ADCATROL PV25

  • Page 1 Manual handling of products may present a risk of injury. You are advised to assess the risks taking into account the task, the individual, the load and the working environment. Before starting work ensure that you have suitable tools and/or consumables available. Use only genuine ADCA replacement parts.
  • Page 2: Transport And Storage

    ADCA  Do not remove the nameplate attached to the equipment. Serial number and other useful information is stamped on it. Do not apply the valve for oxygen service, if it hasn’t been specifically manufacture for that purpose. During the assembly work, apply protective measures against dirt.
  • Page 3 For the horizontal installation, please contact the manufacturer.  An ADCA pipeline strainer should be installed upstream of the valve to protect from dirt which could damage the valve or cause mal-functioning. The strainer must be installed with the sieve sideways, if the medium is steam, to prevent the collection of condensate.
  • Page 4: Maintenance

    ADCA  Protection varnishes from pipes and flanges, fats, leftover paint, graphite, etc, should also be carefully clean, because they can be dissolved in the fluids (like steam) blocking the regulation elements after the first service stop. During operation high flow noises can be heard.
  • Page 5 ADCA  Fig.2 – Reverse action actuator Removing actuator from valve: In reference to the fig.3 proceed as follow: 1. Loosen the lock nuts (4). 2. Release air supply to the actuator and drive it into approximately mid-travel position. 3. Loosen the mounting nut (17) completely.
  • Page 6 ADCA  Replacing standard plug: Separate the actuator from the valve body as described before. In reference to fig.4 proceed as follow: 1. Loosen the threaded bushing (8) and screw off the lock nuts (10). 2. Remove the bonnet (2) from the valve body (1) 3.
  • Page 7 ADCA  Fig. 5 – Packing type V Fig. 6 – Packing type VV Fig. 7 – Packing type G PARTS LIST FOR V SERIES CONTROL VALVES: Fig. 8 – PV25 Fig. 9 – PV40 ADCA VALSTEAM We reserve the right to change the design and material of this product without notice.
  • Page 8 ADCA  V25 TWO WAY VALVE VALVE SIZE CODE DESIGNATION POS.NR. QTY. 9.PV25P.0015 Plug with soft seal and gasket 6,11 1 set 9.PV25P.0020 Plug with soft seal and gasket 6,11 1 set 9.PV25P.0025 Plug with soft seal and gasket 6,11 1 set 9.PV25P.0032...
  • Page 9 ADCA  V40 TWO WAY VALVE VALVE SIZE CODE DESIGNATION POS.NR. QTY. 9.PV40P.0015 Plug with soft seal and gasket 2,5,10 1 set 9.PV40P.0020 Plug with soft seal and gasket 2,5,10 1set 9.PV40P.0025 Plug with soft seal and gasket 2,5,10 1set 9.PV40P.0032...
  • Page 10: Typical Installation

    ADCA  USEFUL NOTES ON VALVE AND PIPE SIZING Never size the valve according to the pipe diameter in which it has to be fitted but according to the required actual flow of steam or water. Refer to valve calculation data sheet or consult factory.

This manual is also suitable for:

Adcatrol pv40

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