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USER'S MANUAL
For AC-Powered Fence Controllers
Part I: Fence Controller Installation
Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . p . 2
Fence Controller Installation . . . . . . . . . . . . . . . . . . . . . p . 4
Fence Controller Operation . . . . . . . . . . . . . . . . . . . . p . 10
Model 8200 Installation/Operation . . . . . . . . . . . . . . . . p . 11
Part II: Electric Fencing Basics
Electric Fence Components . . . . . . . . . . . . . . . . p . 12
Electric Fencing Basics . . . . . . . . . . . . . . . . . . . p . 14
Grounding System . . . . . . . . . . . . . . . . . . . . p . 15
Fence Posts . . . . . . . . . . . . . . . . . . . . . . . . p . 17
Insulators . . . . . . . . . . . . . . . . . . . . . . . . . p . 19
Fence Wire . . . . . . . . . . . . . . . . . . . . . . . . p . 20
Gate Openings . . . . . . . . . . . . . . . . . . . . . . p . 22
Lightning/Surge Protection . . . . . . . . . . . . . . . . p . 23
Electric Fence Design . . . . . . . . . . . . . . . . . . . p . 25
Testing/Troubleshooting . . . . . . . . . . . . . . . . . . p . 30
Fence Controller Warranty . . . . . . . . . . . . . . . . . p . 33
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Page 1: Table Of Contents
USER’S MANUAL For AC-Powered Fence Controllers Part I: Fence Controller Installation Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . p . 2 Fence Controller Installation . -
Page 2: Before You Start
Before You Start All Zareba brand pulse-type electric fence controllers meet Underwriters Laboratories (UL) standards for safety . WARNING: Read ALL these instructions. Only use electric fence controller products for the purpose intended as defined in this manual . WARNING: Never run more than one fence controller on the same fence line at one time . - Page 3 WARNING: Check local zoning laws for electric fencing guidelines in your area . Also check with local utilities before digging to identify any buried cables or natural gas lines . In a double-insulated controller, two systems of insulation are provided instead of grounding. No means of equipment ground is provided in the supply cord of a double-insulated controller, nor should a means for equipment grounding be added to the controller. Servicing of a double-insulated controller requires extreme care and knowledge of the system, and should be done only by qualified service personnel. Replacement parts for a double-insulated controller must be identical to the parts they replace.
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Page 4: Fence Controller Installation
Fence Controller Installation Overview of Installed Fence Controller Fence connection AC power plug Ground connection - 4 - USmanual-AC.indd 4 6/24/2010 4:30:06 PM... - Page 5 STEP 1: Mount Fence Controller IMPORTANT: Mount inside or in a waterproof enclosure To fence To ground Plastic/PVC pipe Inside installation Outdoor sheltered installation Single screw mounting Double screw mounting - 5 - USmanual-AC.indd 5 6/24/2010 4:30:08 PM...
- Page 6 STEP 2: Connect Ground and Fence Terminals Your fence controller will have one of three types of 1½“ terminals – strip wire and connect as shown below 20KV hook-up wire – or – – or – Connect hook-up wire to GROUND terminal Connect hook-up wire to FENCE terminal...
- Page 7 STEP 3: Connect to Ground System Ground rod clamp (part no.07105-96 or CGR1) Hook-up wire Hook-up wire to other ground rods from fence controller Ground rod (part no.07104-96 or GR8) NOTE: Connect additional ground rods with hook-up wire and ground rod clamps Check ground system reliability • IMPROPER GROUNDING WILL AFFECT THE PERFORMANCE OF YOUR FENCE CONTROLLER! See page 15 for more information...
- Page 8 STEP 4: Connect to Fence Line Aluminum/Steel/Poly wire connection Galvanized line clamp (part no. 07110-96) Poly tape connection Poly tape connector clamp (part no. PTCC1) Poly rope connection Poly rope splicer (part no. PRS2) Check fence system reliability • IMPROPER CONNECTION POINTS WILL AFFECT THE PERFORMANCE OF YOUR FENCE CONTROLLER! • Make sure splices and insulators are sound and secure.
- Page 9 STEP 5: Power Fence Controller NOTE: Fence controller will be outputting voltage at this point – to avoid shock do not touch fence terminal or fence wire. WARNING: For AC-powered fence controllers; do not modify the plug provided with the controller if it doesn’t fit into the outlet .
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Page 10: Fence Controller Operation
Fence Controller Operation Fence OK • flashes when voltage is on fence line Fence OK • flashes 40-60 times/minute when voltage output is OK • flashes at slower rate when fence line voltage is low Ground terminal • connect to ground rod Fence terminal •... -
Page 11: Model 8200 Installation/Operation
Model 8200 Installation/Operation The 8200 (Cow Trainer) is used in stanchion-style dairy barns to train cows to defacate in the gutter. This fence controller powers the T-bar that hangs over the cow’s back, preventing them from hunching. Follow installation steps 1–5 as shown in previous pages. High/Low switch • use HIGH setting for increased voltage when training cows • use LOW setting for cows that are trained 8200-A HIGH Cow Trainer Electric Fence Controller - 11 - USmanual-AC.indd 11 6/24/2010 4:30:15 PM... -
Page 12: Electric Fence Components
Electric Fence Components Fence controller (page 4) Ground system (pages 7 and 15) Gate openings (page 22) Fence posts (page 17) Lightning/ surge protection (page 23) - 12 - USmanual-AC.indd 12 6/24/2010 4:30:16 PM... - Page 13 Fence wire (page 20) Insulators (page 19) - 13 - USmanual-AC.indd 13 6/24/2010 4:30:16 PM...
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Page 14: Electric Fencing Basics
How Electric Fencing Works The system works when an animal provides an electrical path by touch- ing the fence wire and the earth simultaneously. The electricity then passes through the animal, into the soil and back to the ground rods, which are connected to the fence controller. At that point the circuit is complete and the animal instantly receives an electrical shock. Tip: For permanent, high tensile fence installation instructions, refer to Zareba’s High Tensile Electric Fence Guide available at zarebasystems .com . - 14 - USmanual-AC.indd 14 6/24/2010 4:30:18 PM... -
Page 15: Grounding System
Grounding System Overview of Grounding System An effective ground system consists of: • (3) 6’ to 8’ ground rods (part no. 07104-96 or GR8) • (3) ground rod clamps (part no. 07105-96 or CGR1) • 20 KV insulated hook-up wire (part no. UGC50, UGC250, 1404-92 or 7090-92) Fence Controller Electric Fence Controller 20 KV insulated Ground rod clamps hook-up wire 10 ' 10 ' First ground rod must Copper or galvanized metal be driven within 20’ of ground rods driven 6’... - Page 16 Grounding in Dry or Frozen Ground Animal makes contact with BOTH hot and ground wire to recieve shock Fence controller Hot fence wire Ground return wire Hot fence wire Standard ground system Additional ground rod every 1,300’ In dry, sandy or frozen soil a typical grounding system is insufficient because electricity can not flow back to the fence controller. To compensate, create a ground wire return system with one fence wire carrying electricity back to the fence controller’s ground terminal. Run the ground return wire between hot/electrified wires and drive a 6-foot galvanized steel or copper rod every 1,300 feet. Regardless of...
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Page 17: Fence Posts
Fence Posts Fence posts fall into two categories: corner/gate posts, which must withstand tension; and line posts, which simply support the fence line between corner/gate posts. Post material varies and should be selected by fence type. Electric fencing will usually use fewer posts than conventional barbed or woven-wire fencing, making it less expensive and easier to install. Most posts are spaced 12–20 feet apart depending on terrain and animal being controlled. Post Spacing on Hilly Terrain Posts should be perpendicular to the slope of the terrain Don’t try to space posts evenly. In level terrain, posts can be spaced farther apart; for uneven terrain, a post should be placed at high and low points; and on hillsides, posts should be installed perpendicular to the slope. This keeps the wire at the proper height and prevents it from binding on insulators or clips. - 17 - USmanual-AC.indd 17 6/24/2010 4:30:26 PM... - Page 18 Post Selection Guide Post Type: Wood Plastic Steel Fiber- Metal Post Step-in T-post, glass Rod Post Post U-post, T-post/ Y-post Rod Post Used for: Corner Posts (limited) Line Posts Use With Fence Type: Portable Semi- Permanent Equine Permanent High Tensile - 18 - USmanual-AC.indd 18 6/24/2010 4:30:26 PM...
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Page 19: Insulators
Insulators Insulators isolate the electric fence wire(s) to prevent shorting and electric current leakage, while also keeping the wires properly spaced. Select your insulators to fit the type of post and fence wire you are using. We recommend Red Snap’r plastic insulators designed for ® every type of post – wood, T-posts, rod, corner, or chain link fencing. These insulators are available with various front ends to accommodate your selection of steel or poly wire, poly tape or poly rope. Tip: To prevent energy drain, routinely check to ensure insulators are clear of cobwebs and that electrified wires do not touch posts . Installation of Corner/End Post/Gate Insulators End post/ Corner gate insulator insulator... -
Page 20: Fence Wire
Fence Wire Electric fence wire carries the electrical current from the fence control- ler around the perimeter of the fence. Galvanized steel and aluminum wire carry electricity best. Poly wire, tape and rope have strands of conductive wire twisted or woven into the fabric and are ideal for electric fencing because of its ease-of-use, light weight and visibility. Tip: For equine enthusiasts, we recommend using 1½ inch white poly tape or ¼ inch white poly rope . They are highly visible, easy to install and safer than steel wire for horses . The height and spacing of the wires will vary with the animal being contained (or kept out). Always position one electrified wire at the animal’s shoulder height; the animal will hit the fence with its nose,... - Page 21 To maximize power on the fence, good electrical connections and splices are critical. Splicing Techniques Metal Wire Step 1 Never use loose or single-wrap splices Step 2 Poly Wire Tie any simple knot such as a square knot. Strip back and cut poly strands leaving two inches of conductive wires exposed. Twist or “pigtail” wires together.
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Page 22: Gate Openings
Gate Openings Gate openings can be installed a variety of ways. Typically the same fence wire is used across the opening. If a metal gate or spring gate is used, 20 KV insulated hook-up wire should be used to carry the elec- trical current under the gate opening. NOTE: Refer to page 8 for infor- mation on how to make fence line connections. Standard Gate Installation 20KV insulated hook-up wire Line clamps Spring Gate Installation + Hot + Hot Metal Gate Installation + Hot + Hot + Hot + Hot + Hot + Hot - 22 - USmanual-AC.indd 22 6/24/2010 4:30:34 PM... -
Page 23: Lightning/Surge Protection
Lightning/Surge Protection Lightning is one of the main causes of fence controller failure. If a storm is forecast, disconnect your fence controller from the fence in advance, and unplug if it is an AC-powered unit. Using a Zareba Cut-Off Switch (part no. COS1) is a simple way to quickly disconnect your fence controller. If you are in an area with frequent electrical storms, be sure to keep a spare fence controller for backup. WARNING: Never disconnect a fence controller or approach an electric fence during a lightning storm . WARNING: Risk of electric shock! Do not connect an electric fence to any other device such as a cattle or poultry trainer, as light- ning striking a fence will be conducted to other devices . - Page 24 Storm Guard (part no. 01667-92) – Helps protect fence controllers rated at 1 joule of energy output or greater from lightning strikes. Spring Gate Kit (part no. SG1) – Spring coil helps to dissipate lightning surges. AC Surge Suppressor (part no. 1549-96) – Protects AC-powered fence controllers from power surges up to 6,000 volts. Tip: While lightning protection devices can reduce damage by up to 75%, no device provides 100% protection from lightning .
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Page 25: Electric Fence Design
Electric Fence Design Design Your Fence Now that you understand how each component works in your fence, sketch your fence layout to get a count of materials you’ll need, including number of posts, wires, insulators, gate openings, etc. Tip: An electric fence line does not have to be constructed in a continuous loop; it also works effectively when dead-ended . Fence controller Corner posts Barn Pond Gate Line posts - 25 - USmanual-AC.indd 25 6/24/2010 4:30:37 PM... - Page 26 Estimate Your Electric Fence Supplies Use the chart below to get a rough idea of what you’ll need for different size enclosures. Tip: Visit zarebasystems .com to use our online Fence Builder . It will recommend the correct products in the correct amounts for your electric fence . 5 Acres 10 Acres 528’ 330’ Total = Total = 2,706’...
- Page 27 Fence Configurations By Species Tip: Electric fence systems can be built in any configuration as needed by the end user . The following pages show recommended voltage levels and wire spacings to safely contain different species . Voltage for Cows: 2,000–3,000 v Voltage for Bulls: 3,000–4,000 v •...
- Page 28 Voltage: 4,000–5,000 v • thick coats/determined animals require more voltage; 4-wire may need to deter predators 6-wire 7-wire 1-wire 70" 42" total total 10" 10" 10" 18"– 8" 10" 24” total 6" 10" 6" 10" 10" 6" 10" 6" Less space Taller fence to Portable/ between wires...
- Page 29 Voltage: 1,000–2,000 v Voltage: 700–1,000 v • smaller animals require • use to contain/deter or closer wire spacing and prevent jumping or 4-wire 4-wire wire close to ground digging 5-wire 24" total 16" total 6" 4" 6" 3" 3" 6" 3"...
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Page 30: Testing/Troubleshooting
Fence line Faulty vegetation touching incorrect touching a connections against the fence line insulator fence post at gate fence line openings If you cannot resolve the problem please call Zareba Systems at 800-800-1819. - 30 - USmanual-AC.indd 30 6/24/2010 4:30:43 PM... - Page 31 Regular testing and maintenance of your electric fence system is important to assure performance. We recommend Zareba voltage testers DEFT-1 or RSVT8 for this purpose. Tip: Testing voltage by touching the fence line with your hand or a weed is not recommended . In addition, if you do this wearing rubber-soled shoes you will NOT feel a shock . STEP 1: Test the Fence Line...
- Page 32 To FENCE terminal Touch tester contacts to Test Hook-Up Wire STEP 4: hook-up wire. Remove fence controller power source (unplug or disconnect from battery) and disconnect hook-up wire from fence line. Power fence controller and then check hook-up wire as shown. STEP 5: Check Fence Components Walk your fence line and inspect all components. Insulators should be clean and not cracked. Fence wire should be properly spliced, not touching fence posts and properly connected at all points. Verify weeds, branches or other debris are not touching the fence line. STEP 6: If you are still getting inadequate voltage readings visit ZarebaSystems.com for further tips or call Zareba Systems customer service at 800-800-1819. - 32 - USmanual-AC.indd 32 6/24/2010 4:30:46 PM...
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Page 33: Fence Controller Warranty
Fence Controller Warranty 30-DAY FULL WARRANTY Zareba Systems guarantees your satisfaction. You can return product with its receipt to ® the place of purchase within 30 days for a full refund. Proof of purchase is required for a full refund. LIMITED WARRANTY This fence controller is warranted for one year from the date of sale to be free from defects of material and workmanship and from damage caused by lightning. Fencers that are equipped with the Storm Guard lightning protection module are warranted only when the Storm Guard is properly installed on the fence controller. Proof of purchase is required for warranty consideration, and may be returned to Zareba Systems or any of the Zareba ® Authorized Repair Centers for warranty repair. If no sales receipt has been returned, the date of manufacture will be used to determine the warranty period. Neither the full or limited warranty applies to any defect in the product caused by improper installation, misuse, tampering, neglect, moisture or any other reason not related to defects in material or workmanship of the product. The full and limited warranties are not assignable or transferable. It is for the benefit of and given only to the first consumer purchaser of the product, and shall not be for the benefit of nor given to any subsequent owners or any other user or to any person. The obligation of Zareba Systems under the limited warranty is only to repairing or replacing, ® at its option, any part of the product that is defective and is covered by the terms of this warranty. If any covered defect occurs during the warranty, return the product for replacement or repair, with freight prepaid, to any Authorized Repair Center or directly to Zareba Systems ® 69 N. Locust Street, Lititz, PA 17543. There will be no further cost to you if it is a result of defects, failures or malfunction of the product. (Note: The following fence controller models can only be returned to the factory for warranty consideration: 601, 8574, A5, WD56, 30, 10 ACRE, 20 ACRE, 415, 410, 4444, 4612, 4465, 4309, 8565, 8555, 8612, 77, 98, S12, S100, 980, 57, S12, TCC2, ACC2 and 33B. Any model of fence controller not listed can be sent to any Authorized Repair Center or to the factory). - Page 34 LIMITATION OF DAMAGES The directions for use of this product should be followed carefully. It is impossible to eliminate all risk inherently associated with use of the product. The effectiveness of Zareba Systems ® brands of fence controllers may depend on the effectiveness of connections, interruption of power source, accidental grounding of wires, weather conditions, or the manner of use or application, all of which are beyond the control of Zareba Systems or the seller. All such risks ® shall be assumed by the buyer. Zareba Systems warrants that this product is reasonably fit for the purposes referred to in ® the directions for use, subject to the inherent risks referred to above. Zareba Systems makes ® no other expressed or implied warranty of fitness or merchantability or any other expressed or implied warranty. IN NO CASE SHALL ZAREBA SYSTEMS OR THE SELLER BE LIABLE ® FOR CONSEQUENTIAL, SPECIAL OR INDIRECT DAMAGES RESULTING FROM THE USE OR HANDLING OF THIS PRODUCT. ZAREBA SYSTEMS AND THE SELLER OFFER THIS PRODUCT ® AND THE BUYER AND USER ACCEPT IT, SUBJECT TO THE FOREGOING CONDITIONS OF SALE AND WARRANTY WHICH MAY BE VARIED ONLY BY AGREEMENT IN WRITING SIGNED BY AN OFFICER OF ZAREBA SYSTEMS ® Some states, however, do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. - 34 - USmanual-AC.indd 34 6/24/2010 4:30:46 PM...
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- Page 36 Woodstream Corp. 69 N. Locust Street Lititz, PA 17543 Contact us: ZarebaSystems.com info@zarebasystems.com 800-800-1819 Part # 0077368-004 Rev10 USmanual-AC.indd 36 6/24/2010 4:30:48 PM...
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