Vestil PEL-Series Instruction Manual

Vestil PEL-Series Instruction Manual

Pallet handlers

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Rev. 10/3/2019
Aluminum models
(PEL-88-A & PEL-100-A)
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging and
maintains the orientation of the product in the packaging; then inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered during the inspection, immediately record a
complete description of the damage on the bill of lading. If the product is undamaged, discard the packaging.
Notes:
1) Compliance with laws, regulations, codes, and mandatory standards enforced in the location where the product is
used is exclusively the responsibility of the end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) information provided on product labels.

Table of Contents:

Signal Words.......................................................................................................................................... 2
Safe Use Recommendations...................................................................................................................... 2
Specifications......................................................................................................................................... 3
FIG. 1: PEL-88 & PEL-100 exploded parts diagram & bill of materials............................................................. 4, 5
FIG. 2: PEL-88-A & PEL-100-A exploded parts diagram & bill of materials......................................................... 6
FIG. 3: PEL-400-57 & PEL-400-72 exploded parts diagram & bill of materials................................................... 7, 8
FIG. 4: PEL-100-A-SWA exploded parts diagram and bill of materials............................................................... 9
Accessory carriage attachments............................................................................................................... 10
Installing accessory carriage attachments................................................................................................... 10
FIG. 5: Electrical circuit diagram............................................................................................................... 11
Operation Instructions............................................................................................................................ 12
Chain tension adjustment procedure (PEL-88 & PEL-100)............................................................................. 12
Chain tension adjustment procedure (PEL-400-57 & PEL-400-72)................................................................... 13
Battery Charger Operation...................................................................................................................... 14
Inspections & Maintenance..................................................................................................................... 15
Labeling Diagram................................................................................................................................... 16
Limited Warranty.................................................................................................................................... 17
Copyright 2018 Vestil Manufacturing Corp.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Web:
www.vestilmfg.com
PEL-Series Pallet Handlers
Instruction Manual
Fax: (260) 665-1339
e-mail:
info@vestil.com
Steel models
(PEL-88, PEL-100, & PEL-400)
Page 1 of 17
PEL, MANUAL

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Summary of Contents for Vestil PEL-Series

  • Page 1: Table Of Contents

    2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) Instructions in this manual; or b) information provided on product labels.
  • Page 2: Signal Words

    Safe Use Recommendations: Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is dangerous and no manual can address every conceivable risk. The end-user ultimately is responsible for exercising sound judgment at all times.
  • Page 3: Specifications

    144 lb. 175 lb. PEL-100A 72” ” 157 lb. 125 lb. PEL-400 -57 and PEL-400-72 Model Capacity Weight ” 57” 373 lb. 400 lb. PEL-400-57 ” 72” 392 lb. 400 lb. PEL-400-72 Copyright 2018 Vestil Manufacturing Corp. Page 3 of 17...
  • Page 4 Rev. 10/3/2019 PEL, MANUAL FIG. 1: PEL-88 and PEL-100 exploded parts diagram NOTE: Bill of materials appears on following page Copyright 2018 Vestil Manufacturing Corp. Page 4 of 17...
  • Page 5 33008 Flat washer, low carbon, USS, zinc plated, ” 29.5 33622 Split lock washer, carbon steel, medium zinc finish, ” 29.6 36106 Hex nut, grade A, zinc plated, ” – 16 Copyright 2018 Vestil Manufacturing Corp. Page 5 of 17...
  • Page 6 ” x 1 ” 21-156-002 Control, touchpad, electronic 21-024-038 Handle, grip, flexible vinyl round cap 21-139-001 Battery, 12VDC 15-025-006 Grip, handle 21-034-010 Accessory, battery charged, 24V 42-027-002 Brush seal, standard PP flex Copyright 2018 Vestil Manufacturing Corp. Page 6 of 17...
  • Page 7 Rev. 10/3/2019 PEL, MANUAL FIG. 3: PEL-400-57 and PEL-400-72 exploded parts diagram NOTE: Bill of materials appears on following page Copyright 2018 Vestil Manufacturing Corp. Page 7 of 17...
  • Page 8 Split lock washer, carbon steel, medium zinc finish, ” 29.6 36106 Hex nut, grade A, zinc plated, ” – 16 21-037-020 Stop, rubber bumper 31807 Self-drilled screw, steel, zinc-plated, #8-18 x 1 ” Copyright 2018 Vestil Manufacturing Corp. Page 8 of 17...
  • Page 9 11012 21-156-006 bolt Curtis 1210-2401 33004 ” type A narrow flat washer 21-024-042 Motor cover 33008 ” flat washer 20-522-004 Hand control switch, pressure sensor *Not shown in exploded parts diagram. Copyright 2018 Vestil Manufacturing Corp. Page 9 of 17...
  • Page 10: Accessory Carriage Attachments

    Carriage Use the bolts to arms fasten the VBLK NOTE: The PEL-VBLK can be mounted with the groove attachment to the facing forward or to the side. carriage arms. Copyright 2018 Vestil Manufacturing Corp. Page 10 of 17...
  • Page 11 Rev. 10/3/2019 PEL, MANUAL Copyright 2018 Vestil Manufacturing Corp. Page 11 of 17...
  • Page 12: Operation Instructions

    7. Raise the deck halfway up the mast. Turn the jamb nuts by hand until they are firmly pressed Jamb nut against the tensioning nuts. Then, wrench- tighten each jamb nut. Copyright 2018 Vestil Manufacturing Corp. Page 12 of 17...
  • Page 13: Chain Tension Adjustment Procedure (Pel-400-57 & Pel-400-72)

    13. Raise the deck halfway up the mast. Turn all four of the holding nuts by hand until they are firmly pressed against the tensioning brackets. Wrench-tighten each nut to make sure that the connections are secure. Copyright 2018 Vestil Manufacturing Corp. Page 13 of 17...
  • Page 14: Battery Charger Operation

    3) Examine the fuse (see diagram above). Replace only with a fuse having the same rating as the original fuse. 4) Determine battery condition. It may take some time before current begins to flow through a highly sulfated battery. Copyright 2018 Vestil Manufacturing Corp. Page 14 of 17...
  • Page 15: Inspections & Maintenance

    Keep the product clean & dry. Lubricate moving parts at least once per month. o ONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result from the use of unapproved replacement parts.
  • Page 16: Labeling Diagram

    Numbers below label images in the diagram correspond to the identification number of each label. PEL-88 PEL-88-A PEL-100 PEL-100-A PEL-400 E: Label 527 A: Label 287 F: Label 295 B: Label 454 C: Label 208 D: Label 212 Copyright 2018 Vestil Manufacturing Corp. Page 16 of 17...
  • Page 17: Limited Warranty

    What is a “proper request”? A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following...

This manual is also suitable for:

Pel-400-57Pel-400-72Pel-88Pel-100Pel-88-aPel-100-a

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