DoKaSch Opticooler RAP Operation Manual
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DoKaSch Opticooler RAP Operation Manual

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Operation Manual
Opticooler RAP / RKN
Opticooler
Temperature. That Arrives.
Version: 1.30
Issued: 09. May 2019

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Summary of Contents for DoKaSch Opticooler RAP

  • Page 1 Operation Manual Opticooler RAP / RKN Opticooler Temperature. That Arrives. Version: 1.30 Issued: 09. May 2019...

  • Page 2: Issue Date

    Page 11, 13, 31, 32, 40, 41,Chapter 3.2 1.20 25. February 2016 Chapter 3.2.2.1, 3.2.2.2, 4.3.3 1.30 09. May 2019 All pages DoKaSch TEMPERATURE SOLUTIONS GmbH Author: M. Thran Operation Manual Opticooler-TS V1 30_ 2019_05_09.docx09 Page 2 of 44 Version: 1.30 Issued: 09. May 2019...
  • Page 3 Opticooler | Temperature. That Arrives. Mönchhofallee 7 | 65451 Kelsterbach | Germany Phone: +49 6142 836 938-0 | Telefax: +49 6142 836 938-99 info@dokasch-ts.com | www.dokasch-ts.com Index Copyright ..........................6 Amendments ......................... 6 Acronyms ..........................6 Introduction ........................7 1.1.
  • Page 4 Opticooler | Temperature. That Arrives. 2.5. Alerts ........................17 2.5.1. Types of Alerts ....................17 2.5.2. Sequence of Alerts ..................17 Use and Operation of an Opticooler ................18 3.1. General Rules ......................18 3.1.1. Container ......................18 3.1.2. Pre Conditioning ....................18 3.1.3. Battery Capacity ....................18 3.1.4.
  • Page 5 Opticooler | Temperature. That Arrives. 4.4. Container Handling ....................35 4.4.1. General Rules ....................35 4.4.2. Handling ......................35 Handling in General: ................35 Handling of an Empty Container ...............35 Handling of a Loaded Container ...............35 4.5. Cleaning .........................36 4.6. Storage of the Container ..................36 4.6.1.
  • Page 6 DoKaSch GmbH reserves the right to change or revise the product design or the product manual without reservation. DoKaSch GmbH is not obliged to inform about such amendments or revisions.

  • Page 7: General Safety Rules

    1.2. Scope of the Operation Manual This manual contains information on the intended use, operation, transport and storage of the DoKaSch RAP Opticooler, part number BUD 09010-2 and the DoKaSch RKN Opticooler, part number BUD 01010. Even if the container is used properly and as intended, danger caused by the use of the container may arise that could potentially cause injuries or damages.
  • Page 8 Opticooler | Temperature. That Arrives. 2. The Opticooler 2.1. Description The RAP / RKN Opticooler is a temperature controlled container specifically developed to transport temperature sensitive cargo. The container is designed to keep pre -cooled goods at their temperature. Any cargo compartment temperature in the range of +2°C (35.6°F) to +30°C (86°F) may be selected for the transport.

  • Page 9: Cargo Compartment

    Opticooler | Temperature. That Arrives. 2.2.2. RKN Opticooler Fig. 2.5 Door side Fig. 2.6 Left side Fig. 2.8 Rear side Fig. 2.7 Right side 2.3. Design 2.3.1. Base Platform The container consists of a base platform, a separate cargo compartment and an equipment compartment.

  • Page 10: Equipment Compartment

    The door handles can be sealed. 2.3.4. Equipment Compartment The equipment compartment contains the aggregates as well as the control system and is not accessible. It must only be opened by personnel authorized by DoKaSch for maintenance and repair. 2.3.5. Charging Unit The container is equipped with two independent charging units.
  • Page 11 Opticooler | Temperature. That Arrives. 2.3.6. Air Inlets and Outlets The container has various air inlets and outlets at the equipment compartment. These are essential for the correct function of the container and must not be covered or blocked. Covering or blocking may reduce the performance of the container and cause temperature deviation or a reduction of battery running time.
  • Page 12 Opticooler | Temperature. That Arrives. 2.3.8. Document Pouch / Place Labels Here The container is equipped with a transparent document pouch for any cargo documents. It is fixed at the rear side of the RAP and at the left side of the RKN. In addition to the document pouch, areas at the door and the left sidewall ( only RAP ) are marked with a place labels here label.

  • Page 13: Touch Screen Control Panel

    Only personnel authorized by DoKaSch is allowed to use these interfaces. A flash lamp is located below the touch screen which flashes in case of an alert during transport.

  • Page 14: Touch Screen Displays

    Opticooler | Temperature. That Arrives. 2.4. Touch Screen Displays The displays provide information about the operating condition of the container. There are four different displays: 2.4.1. Start Screen Display after switching the container on and while booting. Fig. 2.19 Start screen 2.4.2.

  • Page 15: Confirmation Screen

    Opticooler | Temperature. That Arrives. 2.4.3. Confirmation Screen The confirmation screen is used to confirm or refuse a selection. Confirm with YES to continue or with NO to return to the previous screen. Display at a program start: Fig. 2.21 Confirmation Screen: Start Display at a program end: Fig.

  • Page 16: Program Screen

    Opticooler | Temperature. That Arrives. 2.4.4. Program Screen The program screen is displayed as long as a temperature program is active. Temperature control mode: running on a Button to end a Status bar set temperature (active program) program Selected External temperature temperature Selected program...
  • Page 17 Opticooler | Temperature. That Arrives. 2.5. Alerts 2.5.1. Types of Alerts There are three operational alerts: Alert message: Temp. deviation. The cargo compartment temperature is out of range. The range is set temperature ± 3°C Alert message: Door open. The doors are not closed properly. Alert message: Batt.

  • Page 18: Battery Capacity

    Opticooler | Temperature. That Arrives. 3. Use and Operation of an Opticooler 3.1. General Rules 3.1.1. Container Prior to the use, the container must be checked for damages. The following documents are the basis for assessing possible damages and wear: - CMM (25-50-72: RAP, 25-50-69: RKN) - Wear and Tear description (Traces of use) Opticooler !!!Warning!!!

  • Page 19: Ambient Temperature Range

    Opticooler | Temperature. That Arrives. 3.1.4. Ambient Temperature Range The container is designed to operate within an external temperature range between minus 30°C (minus 22°F) and plus 50°C (plus 122°F). Within this range, the temperature in the cargo compartment can be kept at the selected value. !!Caution!! Avoid direct sunlight exposure and strong cold winds in any case.
  • Page 20 Opticooler | Temperature. That Arrives. Charging Cable Bin Contents Fig. 3.3 View into the Charging Cable Bin Fig. 3.4 Overview of the different adapter types Type F Type B Type G Used almost everywhere Mainly used in the USA, Mainly used in the in Europe &...
  • Page 21 Opticooler | Temperature. That Arrives. Type J Type I Used almost exclusively in Mainly used in China, Switzerland, Liechtenstein Australia, New Zealand & Rwanda & Argentina Fig. 3.8 Plug Type J Fig. 3.9 Plug Type I Preparing the Charging Procedure Fig.

  • Page 22: Charging Procedure

    5. Remove the charging cable before moving the container !Note! DoKaSch recommends the use of the original charging cable. If other cables are used, the requirements on the label at the charging socket (fig.3.6) must be observed. DoKaSch accepts no liability for damages when using external cables or failure to comply with the requirements.
  • Page 23 Opticooler | Temperature. That Arrives. Check the charging condition of the container every 2 hours. Fig. 3.13 Label with requirements Charging flash Fig. 3.14 Program screen Message “Charging” !!!Warning!! Do not clean the container during charging procedure. There is danger to life from electric shock. !!Caution!! If the message “Charging“...
  • Page 24 Opticooler | Temperature. That Arrives. The control unit starts and the DoKaSch-logo appears on the display. !Note! The container should be booted up completely within 2 minutes. If this is not the case, the container cannot be operated and MUST NOT be used.
  • Page 25 Opticooler | Temperature. That Arrives. +30°C (+86°F), temperature range = +/- 3°C Confirm the selected program with YES. !Note! If the program is not confirmed, the container returns to the last operating mode after 10 sec. Fig. 3.19 Confirmation screen: START The container is programmed when the program screen is displayed.
  • Page 26 Opticooler | Temperature. That Arrives. Confirm the program with YES Fig. 3.22 Confirmation Screen: START The container starts operating immediately with a set temperature of 5 °C. Fig. 3.23 Program screen P3 Now change the temperature as desired: Push the temperature input field (5°C). Fig.
  • Page 27 Opticooler | Temperature. That Arrives. An input screen will be opened: Enter the desired temperature with the keypad. Correct or delete the temperature with the button “Delete” and enter the correct value. Fig. 3.25 Input screen P3 Confirm with OK !Note! With the button “Cancel”, the action can be stopped.

  • Page 28: Stop A Program

    Opticooler | Temperature. That Arrives. If the value was not correct, repeat step 4.-6. 3.3.4. Stop a Program Push the button END PROGAM Fig. 3.28 Program screen P3 Confirm the request with YES !Note! If the program stop is not confirmed, the container returns to the last operating mode automatically after 10 sec.

  • Page 29: Switch Off

    Opticooler | Temperature. That Arrives. !Note! When the transport is finished and the goods are offloaded, the container must be switched off completely with the main switch. Otherwise, the batteries will discharge and can be damaged. Recharge the container as soon as possible after the unloading. 3.3.5.
  • Page 30 Opticooler | Temperature. That Arrives. 3.3.6. Acknowledgment of an Alert Alert 1-3 !Note! Alert messages are displayed until the problem is fixed and every single message has been acknowledged with the “QUIT ARLAM” button on the active program screen. Push the button QUIT ALARM once to turn off the flash light.
  • Page 31 Opticooler | Temperature. That Arrives. If the display “collective alarm” appears, the container MUST NOT be used. If this alert occurs during a transport, there may be a malfunction of the container and it must be placed in a temperature-controlled room with the set transport temperature immediately. Otherwise, the goods may be lost.
  • Page 32 Opticooler | Temperature. That Arrives. Goods must be preconditioned exactly. A temperature 0.5 °C above or below the selected set temperature is optimal. Larger deviations reduce the operating time. Author: M. Thran Operation Manual Opticooler-TS V1 30_ 2019_05_09.docx09 Page 32 of Version: 1.30 Issued: 09.
  • Page 33 Opticooler | Temperature. That Arrives. 4. Cargo and Container Handling 4.1. General Rules “IATA Dangerous Goods Regulations” must be met strictly. Secure the cargo to the tie-down points. Tie-down points are available at all four sides. Only use approved straps. Observe the max.

  • Page 34: Loading Procedure

    3.3.6.1 on page 29. If this alarm will not be quitted, the alarm “door open” will always be shown until the container will be switched off. Dokasch highly recommend to quite this alarm after the loading process to avoid any misapprehensions during the further shipment. If this alarm will be still shown on the display after it has been quitted, please immediately contact Dokasch.
  • Page 35 Opticooler | Temperature. That Arrives. 4.4. Container Handling 4.4.1. General Rules The container must not be moved while connected to a power supply; risk of electrical shock. The container must not be stacked. Only empty containers may be moved with a forklift. Transport loaded containers only with trucks/trailers, slave pallets, roller beds or ball mats.
  • Page 36 Opticooler | Temperature. That Arrives. !!Caution!! The loaded container should only be moved on roller beds. A loaded unit should not be lifted with a forklift. This may result in damages to the container and to the goods. 4.5. Cleaning The container shall be cleaned inside and outside with a damp cloth and wa rm water only.
  • Page 37 Opticooler | Temperature. That Arrives. !!Caution!! Switch the container off after charging as otherwise there is a risk of damage to the container. 4.6.3. Storage of a Loaded Container Whenever possible, store the loaded container in a temperature controlled store. The store temperature shall correspond with the set temperature of the container as close as possible Never expose the container to extreme temperatures beyond the range from -30°C to +50°C Do not cover air inlets and outlets, observe stickers.
  • Page 38 Opticooler | Temperature. That Arrives. 5. Troubleshooting 5.1. No Display Is the container switched „on“? Switch the Container on by pressing the green “on” button. Is the green LED on? Charge the container. Does the “Basic Screen” (Fig.2.20) Replace the container. appear after max.

  • Page 39: Batteries Do Not Charge

    Opticooler | Temperature. That Arrives. 5.2. Batteries do not charge Is the container connected to AC Connect to AC power. power? Are the charging flash and the The container is charging, wait charging message displayed? 1 hour and monitor %-level. Is the charging socket damaged? Use the second charging socket.
  • Page 40 Opticooler | Temperature. That Arrives. 5.3. Alert: Temperature Deviation Has the container been properly Ensure container temperature has pre-conditioned? been given time to reach the requested temperature range. Is the container stored at a Move container to cooler area temperature above +50°C or below below 50°C or warmer area above - 30°C.
  • Page 41 Opticooler | Temperature. That Arrives. 5.4. Alert: Door open Are the container doors properly Close the doors. closed? OK – no further action needed. Can you quit the alert? Replace the container. Author: M. Thran Operation Manual Opticooler-TS V1 30_ 2019_05_09.docx09 Page 41 of Version: 1.30 Issued: 09.
  • Page 42 Opticooler | Temperature. That Arrives. 5.5. Alert : Battery Nearly Empty Is the container on AC power? Connect the container to AC power. Check charging equipment. Refer Is the container charging? to 5.2. Wait until the battery is charged up Is the battery capacity below 20 %? and above 20%, quit the alert Control battery capacity until the...
  • Page 43 Opticooler | Temperature. That Arrives. 6. Technical Specification 6.1. RAP Opticooler Technical Data* RAP (LD9) Set temperature range +2°C to +30°C +35.6°F to +86°F Ambient temperature range -30°C to +50°C -22°F to +122°F External dimensions (L x W x H) 3,175 x 2,235 x 1,615 mm 125 x 88 x 63.6 in Max.
  • Page 44 Opticooler | Temperature. That Arrives. 6.2. RKN Opticooler Technical Data* RKN (LD3) Set temperature range +2°C to +30°C +35.6°F to +86°F Ambient temperature range -30°C to +50°C -22°F to +122°F External dimensions (L x W x H) 2,007 x 1,534 x 1,626 mm 79 x 60.4x 64 in Max.

This manual is also suitable for:

Opticooler rknBud 01010Bud 09010-2

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