ABB PVI-3.0-TL-OUTD-W Quick Installation Manual

ABB small wind inverters
Quick installation guide
PVI-3.0/3.6/4.2-TL-OUTD-W
EN
In addition to what is explained below, the safety and installation information provided in the
installation manual must be read and followed. The technical documentation and the interface
and management software for the product are available at the website.
The device must be used in the manner described in the manual. If this is not the case the
safety devices guaranteed by the inverter might be ineffective.
3.
Available components
Bracket for wall mounting
Bolts and screws for wall mounting
M6x10 screw
4.
Transport and handling
Transport of the equipment, especially by road, must be carried out with by suitable ways and means for protecting the
components from violent shocks, humidity, vibration, etc.
Lifting
The means used for lifting must be suitable to bear the weight of the equipment.
Unpacking and checking
The components of the packaging must be disposed on in accordance with the regulations in force in the country of
installation.
When you open the package, check that the equipment is undamaged and make sure all the components are present.
If you ind any defects or damage, stop unpacking and consult the carrier, and also promptly inform the Service ABB.
Equipment weight
Model
PVI-3.0-TL-OUTD-W PVI-3.6-TL-OUTD-W
5.
Environmental checks
- Consult the technical data to check the environmental parameters to be observed
- Installation of the unit in a location exposed to direct sunlight must be avoided as it may cause:
1. power limitation phenomena in the inverter (with a resulting decreased energy production by the system)
2. premature wear of the electrical/electromechanical components
3. premature wear of the mechanical components (gaskets) and of the user interface (display)
- Do not install in small closed rooms where air cannot circulate freely
- To avoid overheating, always make sure the low of air around the inverter is not blocked
- Do not install in places where gases or lammable substances may be present
- Do not install in rooms where people live or where the prolonged presence of people or animals is expected,
because of the noise (about 50dB(A) at 1 m) that the inverter makes during operation
Installations above 2000 metres
On account of the rarefaction of the air (at high altitudes), particular conditions may occur:
- Less eficient cooling and therefore a greater likelihood of the device going into derating because of high internal
temperatures
- Reduction in the dielectric resistance of the air that, in the presence of high operating voltages (DC input), can
create electric arcs (discharges) that can reach the point of damaging the inverter
All installations at altitudes of over 2000 metres must be assessed case by case with the ABB Service
department.
Installation position
- Install on a wall or strong structure capable of bearing the weight of the equipment
- Install in safe, easy to reach places
- If possible, install at eye-level so that the display and status LEDs can be seen easily
- Install at a height that considers the heaviness of the equipment
- Install vertically with a maximum inclination of +/- 5°
- Choose a place with enough space around the unit to permit easy installation and removal of
the object from the mounting surfaces; comply with the indicated minimum distances
- For a multiple installation, position the inverters side by side; if the space available does not
allow this arrangement, position the inverters in a staggered arrangement as shown in the
igure so that heat dissipation is not affected by other inverters
15
cm
Final installation of the inverter must not compromise access to any disconnection
devices that may be located externally.
Please refer to the warranty terms and conditions available on the website and evaluate
10cm 10cm
any possible exclusion due to improper installation.
20
cm
Quantity Available components
D.18 Washer
L-key, TORX TX20
1
Connector for the connection of the
communication and control signals
2 + 2
ABB solar
XXXXX XXXXX inverters XXXXX
XXXXX XXXXX XXXX
XXXXX XXXX
Technical documentations
1
In addition
The technical to what is explained documentatio
n and interface the in this the guide, and safety and
management installation software for the information
product provided available are in the installation
at the website. manual mus t be read and followed.
Mass weight
PVI-4.2-TL-OUTD-W 17.5 Kg
1.
The labels on the inverter have the Agency marking, main technical data and identiication of the equipment and manufacturer
PVI-X.X-TL-OUTD-W
P/N:PPPPPPPPPPP
SN:YYWWSSSSSS WK:WWYY
WO:XXXXXXX
SO:SXXXXXXXX Q1
The labels attached to the equipment must NOT be removed, damaged, dirtied, hidden,etc...
If the service password is requested, the ield to be used is the serial number -SN: WWYYSSSSSS-
In the manual and/or in some cases on the equipment, the danger or hazard zones are indicated with signs, labels, symbols or icons.
Always refer to instruction
manual
Protection rating of
IP65
equipment
Positive pole and negative
pole of the input voltage
(DC)
2.
The models of inverter to which this guide refers are available in 3 power ratings: 3.0 kW, 3.6 kW and 4.2 kW.
03
POW
ER
ALA
RM
GFI
W IN
D
05 06 07
Main components
01 Bracket
02 Locking screw
03 Heat sink
DSP Reprogramming
04
connectors
6.
Quantity
Wall/Pole mounting
3
During installation, do not place the inverter with its front facing towards the ground.
1
- Position the bracket
so that it is perfectly level on the wall and use it as a boring template.
01
- Make the 2 holes required, using a drill with a 10 mm diameter bit. The depth of the holes should be
2
about 70 mm. On the bracket
inverter if installed on stable, robust supports.
- Secure the bracket to the wall
it (Step 1). Check the stability of the bracket and if necessary use all the ixing points (5) there are on
1
the bracket
- Hook the inverter to the bracket spring corresponding with the insertion point in the bracket on the
back of the inverter (Step 2).
- Proceed to anchor the inverter to the bracket
lower side (Step 3).
- Unscrew the 4 screws and open the front cover
- Once the connections have been made, close the cover by tightening the 4 screws on the front to a
minimum tightening torque of 1.5 Nm.
POWER
ALARM
GFI
7.
ESC
UP
DOWN
ENTER
W IN
D
The following is a block diagram of a wind power system comprising the 7200-WIND-INTERFACE-EU rectiier.
Wind Turbine
AC Switch
For further information regarding connections between the rectiier and the wind turbine, as well as installation of the protection devices
required in the plant, please see the manual for the installer for the 7200-WIND-INTERFACE-EU rectiier
8.
Warning! Rotation of the wind turbine generates hazardous voltages in the cables coming from the wind generator. Before connecting up
the cables to the inverter DC inputs you MUST put the wind turbine into a safe state (mechanically blocked) and then disconnect the DC
line by opening any external disconnect switches
- Remove the protective plug from the hole used for the DC cables
- Insert an M32 cable gland (or compatible – hole diameter 33.8 mm) in the hole to be used for the DC input cables
Warning! To ensure environmental protection IP65 it is necessary to ix the cable gland to the inverter
chassis with the minimum tightening torque speciied in the cable gland manufacturer's datasheet.
- Strip 10 mm of sheathing from the DC input connection cables
- Plug the DC input cables into the inverter, passing it through the previously installed cable gland
- Connect the positive cable from the positive terminal of the rectiier to cable connector "+IN"
- Connect the negative cable from the negative terminal of the rectiier to cable connector "-IN"
Warning! The DC cables must be tightened on the terminal block with a minimum torque of 1.5 Nm
- Once the connection to the input terminal block
01
Inverter model
01
02
Inverter Part Number
02
Inverter Serial Number
03
04
Week/Year of manufacture
04
03
General warning - Important
Hazardous voltage
safety information
Without isolation
Temperature range
transformer
Always use safety clothing
Point of connection for
and/or personal safety
grounding protection
devices
01
04
02
ESC
UP
DOW
N
ENT
ER
08
05 Front cover 09 DC Input terminal block 13
06 LED Panel 10 AC Output terminal block 14
Channel coniguration switch
07 Display 11 15
08 Keyboard 12 Internal battery 17
01 there are 5 holes with which to secure it: just 2 are enough to support the
or to the pole with the no. 2x 10 mm wall plugs supplied with
B A
by tightening the locking screw located on the
01 02
in order to make all the necessary connections.
05
17 .
has been made, irmly screw the cable gland and check the tightness.
09
Hot surfaces
Direct and alternating
currents, respectively
Time need to discharge
stored energy
5
09 10 11 12 13 14 15
17 19 20
Signal terminal block 19 AC cable inlet
RJ45 Connectors 20 Service cable inlet
RS485 line termination switch
DC cable inlet
1
2
POWER
ALARM
GFI
ESC
UP DOWN
ENTER
A
WIN
D
B
3
AC Switch
17 .
09
17 19 20
09