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Summary of Contents for 3M MS2 4000 Series
- Page 1 4000 Series Pedestal and Pole- Mount Cabinets (Quick Connect) Instructions September 2006 34-7018-1701-6-A...
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Page 3: Table Of Contents
Contents: Page IV. POLE-MOUNT CABINET INSTALLATION I. GENERAL ........2 AND PREPARATION . ..... .17 A. -
Page 4: General
I. General A. Introduction The 3M Brand/MS Cross-Connect is designed to provide random cross-connecting between Feeder and Distribution PIC cables of diameter .7 mm - .32 mm (22-28 AWG). Frames within the cabinets hold banks of terminated 25-Pair Feeder and Distribution Modules. -
Page 6: Cross-Connect Pedestal Cabinets Component Assembly
C. Cross-Connect Pedestal Cabinets Component Assembly 4065 (300-Pair) Pedestal Cabinet The 4065 cabinet consists of hinged front doors equipped with one lock, a removable hinged panel and backboard assembly, bond bar, module mounting frame and base, spool for Jumper Wire and Adjustable Wire Run Guide. Figure 1 is an exploded view of the 4065 cabinet. -
Page 7: Cross-Connect Pole-Mount Cabinets Component Assembly
Figure 4. D. Cross-Connect Pole-Mount Cabinets Component Assembly 1. MS 4065 (300-Pair) Pole-Mount Cabinet with 4098 Conversion Kit The 4098 Conversion Kit adapts the 4065 pedestal cabinet to pole-mount applications. In addition to 4065 components, the 4098 Conversion Kit consists of top and bottom pole- mount brackets, plastic cable adapters, bottom plate, and necessary hardware. -
Page 8: Ms Cross-Connect Module
Feeder or Distribution pair Cut-off Blades Stainless Steel with a 3M hand or air hydraulic crimping unit The U- Wire Range 7 - .32 mm (22-28 AWG) contacts strip the insulation and mate with the conductors,... -
Page 9: Pedestal Cabinet Installation
II. Pedestal Cabinet Installation and Preparation A. Cable Preparation 1. Stub and Loop Cable Lengths (See Figure 7) TABLE I Stub Loop Cabinet Length Min. Length Min. m (ft.) m (ft.) 0 (00-Pair) 1. () 2.7 () 00 (00-Pair) 1. () 2.7 () 02 (00-Pair) 1. () 2.7 () 0(100-Pair) 2.1 (7) 2.7 () 0 (2700-Pair) 2.1 (7) 2.7 () Carefully remove earth from around cables as follows: TABLE II Figure 7. Length Width Depth... -
Page 10: Ms 2 4080 (600-Pair) And 4082 (1900-Pair)
4080 (600-Pair) and 4082 (900-Pair) Pedestal Cabinets a. Carefully remove earth from around cable per Table II. b. Fill excavation with coarse gravel to within 153 mm (6 in.) of ground level. c. Place Cabinet over cables in a vertical position so that the Cabinet is centered in the excavation. - Page 11 c. Place Cabinet over cables and center on excavation. See Figure 14. Figure 14. d. Place an Anchor Stake next to Cabinet side. (Protect Stake top with a wood block to prevent damage while driving.) See Figure 15. Figure 15. e.
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Page 12: Cabinets
C. Poured Slab Mount Installation of 4084 and 4086 Cabinets NOTE: The MS 4056 Mounting Ring Kit is needed for this installation. See Figure 19. Figure 19. 1. Ground Preparation a. Excavate slab site to a depth of 300 mm (12 in.) below ground level allowing for slab dimensions of 1.8 m (6 ft.) x 1.8 m (6 ft.). See Figure 20. b. -
Page 13: Slab Mounting The Cabinet
4056L Support Legs (Refer to Figure 19) 4056L Support Legs are available for surface mounting all 3M Brand Pedestal Cabinets in poured slab applications. Support Legs may be mounted to slab prior to Cabinet Installation and will provide firm support for 4065 ,4080, 4082, 4084 or 4086 Pedestals. - Page 14 D. Split Slab Mount Installation for 4084 and 4086 Cabinets Local Sources should be contacted to make the slabs per the diagrams in Figure 29. Figure 29. Dimensions for Split Slab.
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Page 15: Split Slab
Carefully remove earth from around cables per Table I. See Figure 30. Length Width Depth 170mm (70") 101mm (0") 10mm (") Table I Figure 30. Remove earth around cables Fill excavation with coarse gravel to within 75mm (3") of ground level. See Figure 31. Figure 31. - Page 16 Secure Anchor Stakes to cabinet with the 3/8" x 1" bolts provided. See Figure 34. Figure 34. Slide slab sections into place. Insert four slab mount bolts (not included) trough the Angle Irons and thread loosely into slab sections. Drive Anchor Stakes so Angle Irons are flat on the slab. Tighten all mount bolts securely.
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Page 17: Cable Preparation
E. Cable Preparation Remove cable jacket(s), shield and core wrapper this mark. Feeder cables terminated in the cabinet will be secured NOTE: If cables are to be sealed against moisture, a just per standard procedure at the center of the Bond Bar. sheath opening so that top of end seal is flush with top of If Feeder Cable is to loop through, secure Cables as Bond Bar. Bond Straps should be long enough to project close together as possible at the center of the bar. -
Page 18: Pedestal Cabinet Cable Routing
III. P edestal Cabinet Cable Routing A. MS 4065 (300-Pair) Cabinet Pairs to be terminated must run through the grommeted holes in Hinged Panel. Form a .6 m (2 ft.) gooseneck behind Panel to allow for slack. See Figure 37. The loop through cable (express pairs) should be taped or wrapped and secured to rear of cabinet. -
Page 19: And Preparation
IV. P ole-Mount Installation and Preparation A. MS 4065 (300-Pair) with 4098 Conversion Kit Pole-Mount Conversion Kit a. Remove front Skirt and Hinged Panel for easy access. b. Locate Cabinet in desired position on pole per Figure 40. c. Assemble A1, A2, and A3 to Top Pole-Mount Bracket and tighten. d. -
Page 20: 4094 (1200-Pair) And 4095 (1800-Pair)
B. MS 4094 (1200-Pair) and 4095 (1800-Pair) Pole Mount Installation: Mount cabinet in desired position on pole using hardware included. Follow standard procedure. See Figure 43. Cable Installation: a. Cables should enter cabinet through ports directly in line with appropriate module frame. If only a single cable is to be terminated, place cable in center port to provide the best protection for the cable. - Page 21 Figure 46. Figure 47.
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Page 22: Ms Pole-Mount Cabinets
b. Cabinet Venting To close vents and eliminate air circulation, turn blank side of plastic vent toward louver plate. To open vents for maximum air circulation, insert plastic vent with screened side toward louver plate. c. MS 4064 Terminal Block Bracket This Bracket will accommodate two 3-pair protected or unprotected terminal blocks in the MS 4065 Cross-Connect... -
Page 23: Identification Of Feeder And Distribution Modules
B. Identification of Feeder and Distribution Modules Feeder Modules (MS 4010E) have green covers. Distribution Modules (MS 4011E) have blue covers. C. Cables Entering From Top of Polemount Cabinet Lay all binder groups to be terminated inside ‘U’ Frame Channel. Figure 51. Module Mounts are used in sets of left and right. They are marked with an “R”... - Page 24 When Base is filled, check wiring order with the 4052 Check Comb. See Figure 57. Figure 57. i. Place Module Body/Cover assembly into leaf springs of Splicing Head, with 3M logo in lower left hand corner and black marks toward Head wire guides. See Figure 58. Figure 58.
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Page 25: Crimping
Crimping: a. Put crimping clamp on Splicing Head; hose can be either to left or right. Pins on inside edge nest in pin pockets on Splicing Head when clamp is placed at an angle on head. See Figure 59. b. Rotate clamp until detents lock clamp in upright position. -
Page 26: Cable Separator Installation
4061 Cable Separators are used between modules and where frames are “open” to close off Feeder or Distribution binder groups in the 3M MS Cross-Connect Frames. 2. The Cable Separators are supplied in sheets of four. To remove a single Separator from the sheet, snip along the notched section as shown in Figure 63. - Page 27 2. Insert Attachment Tabs to module mount on underside. See Figure 67. Figure 67. 3. Mount module and snap Module Protector over face of module. See Figure 68. Figure 68. 4. Identify pairs by marking on the matte-finished cover with an indelible marking pen. See Figure 69.
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Page 28: Tapping
F. Tapping Cables that are looped through may be tapped by using two Bodies in the Cross-Connect Feeder Module termination. See Figure 71. Electrical connection is made as the bodies are crimped, before the wires are cut. Tapping a Non-Working Feeder Cable: a. -
Page 29: Jumpering
VI. Jumpering Jumper wires must be plastic-insulated .5 mm (24 AWG) g with a maximum O.D. of 1.1 mm (.042 inches) to insure reliable connections with multiple insertions. See Figure 75. Figure 75. A. Running Jumper Wires Pull wire from spool to either Feeder (green cover) or Distribution (blue cover) Module. -
Page 30: Routing Jumper Wires
B. Routing Jumper Wires Pedestal Cabinets a. 4065 (300-Pair) Cabinet See Figure 79. Figure 79. b. 4080 (600-Pair) Cabinet 4082 (900-Pair) Cabinet See Figure 80. Figure 80. -
Page 31: Ms Pole-Mount Cabinets
c. 4084 (1800-Pair) Cabinet 4086 (2700-Pair) Cabinet See Figure 81. Figure 81. Pole-Mount Cabinets b. 4094(1200-Pair)Cabinet 4095 (1800-Pair) Cabinet a. 4065 (300-Pair) Cabinet with 4098 Pole Mount Conversion Kit See Figure 82. See Figure 83. Figure 82. Figure 83. -
Page 32: Half-Tap Jumpering
C. Half-Tap Jumpering The MS 4055 HT Half-Tap Jumpering Tool is used to make cuts or cable transfers within a cross-connect box. The 4055 HT Tool (orange to distinguish it from the 4055 Impact Insertion Tool) allows a jumper wire to be punched into the contact of a Cross-Connect Module (MS 401 OE 4011 E) but does not cut off the end of the wire as is done... -
Page 33: Ms 25-Pair Probes
D. MS 25-Pair Probes 4048 25-Pair Probe a. The MS 4048 25-Pair Pocket Probe is designed to make an electrical contact to each wire in all types of 25-Pair MS Modules. The 4048 Probe should be inserted into test entry ports ONLY. These are the holes at mid-level of Module. -
Page 34: Pair Test Plug
E. Pair Test Plug 4047 Pair Test Plug makes electrical connection from terminal block to module contacts. Insert pins of plug into test ports in mid-level of Module. See Figure 93. Slide catch forward over module cover to hold plug in place. Attach alligator clips from test set to terminal block. -
Page 35: Splicing Head Detail
A. Splicing Head Detail (See Figure 97). Wire guides, pair splitters, and retainer springs are coated with an electrical insulation. Tape plate is plastic. B. MS Air/Hydraulic Crimping Unit (See Figure 98). Description-Pump can be operated either by foot or hand. An air cylinder or compressor with an output pressure of 6.3-7.0 Kg/cm2 (90-100 Psi may be used as source. -
Page 36: Supply Information
D. Supply Information... -
Page 38: Ms Cross-Connect System Ordering Guide
E. MS Cross-Connect System Ordering Guide The following ts the process to be used to order MS Cross-Connect Products after feeder and distribution cable pair counts have been determined. - Page 40 M is a trademark of M Company. Important Notice All statements, technical information, and recommendations related to M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at M’s option, to replace or repair the M product or refund the purchase price of the M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted. Communication Markets Division 3M Telecommunications 6801 River Place Blvd. Austin, TX 78726-9000 800.426.8688 Fax 800.626.0329 Litho in USA www.3MTelecommunications.com © M 200 -701-1701--A Please Recycle.
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