Related Manuals for BIO UV BIOSUN 340
Summary of Contents for BIO UV BIOSUN 340
- Page 1 BIOSUN 340W INSTALLATION AND MAINTENANCE MANUAL BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017...
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Page 2: Table Of Contents
4. Wiring of photovoltaic panels ..................................... 22 5. Instruction to mount the BIOSUN 340 terminal ............................23 E. Instructions for the first commossioning of the BIOSUN 340 terminal ..............25 F. Instructions to use the BIOSUN 340 terminal ......................26 1. -
Page 3: Technical Characteristics
A. TECHNICAL CHARACTERISTICS BIOSUN RANGE UNIT BIOSUN 340 FUNCTIONAL CHARACTERISTICS Flow rate Number of hours of production per day Volume produced per day Standalone operating time Draw-off Standalone operating time Volume meter Draw-off UV reactor ON/OFF switch Yes, with integrated LED... -
Page 4: Safety Warnings
B. SAFETY WARNINGS · Switch off the device 10 minutes before any intervention to let the lamps cool down. · Stop the system in the event of a prolonged stop of the water flow · Never expose yourself to the radiation of the ultraviolet lamps when lit. This may cause severe injuries or burns and may even lead to loss of eyesight. -
Page 5: Biosun Terminal Description
C. BIOSUN TERMINAL DESCRIPTION 1. Overview Draining valve Inlet valve 10µm filter Active carbon filter UV ON/OFF light switch Water counter Handle for Filtration / Cleaning position Treated water valve Pump Batteries (x2) Converter UV Ballast UV Reactor Intensity regulator Zeolithe filter BIOSUN-340_(Anglais) - DOC012466 - Ind. -
Page 6: Hydraulic Diagram
2. Hydraulic diagram Untreated water inlet With tank option Tank « Filtration / cleaning » Draining handle outlet Untreated Three Without water way valve tank option inlet Pump Manual valve Zéolithe filter Water counter Active 10µm filter carbon filter Cartridge filters option Treated water Reactor... -
Page 7: Installation Guide
Read all the instructions in this manual before switching on the reactor. IMPORTANT: BIOSUN 340 is designed to be connected to a low pressure system (< 1 bar) If the operating pressure exceeds 1 bar, the BIOSUN 85 model must be used 2. -
Page 8: Mounting Of Photovoltaic Panels
3. Mounting of photovoltaic panels a.) Preparation Before starting mounting, the concrete foundation should have been done first. a-1. Description of the symbols used Safety tips: This symbol indicates a warning, which, if ignored, could result in risks to people or equipment. Read these passages carefully. - Page 9 a-5. Parts list You will find the various parts of the structure supporting the modules Short screw Rope clamp Clamping bolt Ring bolt Thimble (20mm) Short screw Nut HU M8 Flat washer L d=8 Tensioner Shackle (30mm) Flat washer M Large U profile Small U Profile I-module fixation...
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Page 10: B.) Assembly
b.) Assembly b-1. Foundations for the aluminium support structure Pre-tighten the screws during the assembly period and firmly tighten only after assembling the whole structure with its modules. Risks of cuts · Cuts to the hands due to structural parts not deburred. ·... - Page 11 b-2.2. Installing the two P2 type formed sections In the next steps, install the P2 and P5 type formed sections. Figure 03 provides an overview of the structure showing the use of the formed sections (red circles). First assemble the three formed sections together on the floor. Then attach them to the foundations, otherwise the screws cannot be tighten! Side view Rear view...
- Page 12 b-2.4. Fitting the eye nuts and the GCB support The eye nuts are fitted in the same way as in the previous step! But make sure to fit the support between the eye nuts on the outside (rear view) How to install the GCB support: ·...
- Page 13 b-2.5. Fitting the P5 type formed section For this step you need the P5 type formed section, two narrow U formed sections, six short screws, six M plain washers d= 8 and six HU M8 nuts. Figure 03 shows you where the formed sections are located in the overall construction (red circles) ·...
- Page 14 · Tighten the nuts of the U formed section, in which you attached the P5 type formed section Ä Your structure should look as shown in the diagram below! Rear view GCB support (optional) b-2.6. Fitting the P2/P5 constructions to the foundations Fit the screws, the nuts and the plain washers in the holes in the opposite direction to the equator of the wide U formed sections!!! See figure below (figure 13) ·...
- Page 15 b-2.7. Fitting the P3 type formed sections Do not tighten the screws at this point, as you will need to handle the formed sections in the next step! · Fit two short screws (20mm) to the U formed sections you previously fitted to the foundations. You will need a nut and a small washer for each screw.
- Page 16 b-2.8. Preparing the P1 type formed sections For this step, you will need P1 type formed sections, six narrow U formed sections, 18 short screws and 18 small washers. Figure 18 shows you where the formed sections should be installed in the overall structure (red circles). Side view ·...
- Page 17 b-2.9. Fitting the P4 type formed sections For this step, you need P4 type formed sections, 4 small washers and 4 nuts. Figure 22 shows where the formed sections are fitted in the overall structure (red circle). Side view · Fit the short screws (20mm) in the remaining hole in one of the wide U formed sections that you have already attached to the foundations.
- Page 18 b-2.10. Fitting the P1 type formed sections For this step, you will need the previously prepared P1 type formed sections. · Fit the P1 type formed sections to the P4, P2 and P3 formed sections as shown in figure 24 below. Slight differences can be balanced by adjusting the U formed sections.
- Page 19 b-2.11. Fitting the safety cables For this step, you need four shackles, four core lugs, eight cable clamps, two turnbuckles and steel cable. · Check the length between the eye nuts (diagonally), (see figure 25 - red lines) Rear view ·...
- Page 20 b-2.12. Fitting the photovoltaic modules For this step, you will need fasteners for T and L type modules. Make sure that you have screws and nuts - long screws for attaching T modules and short screws for attaching L modules. ·...
- Page 21 · Fit a T fastener to each of the two P1 formed sections (see figure 31) Solar panel · Fit the second photovoltaic module to the two P1 type formed sections and tighten the T fasteners as shown in figure 32. Solar panel Solar panel ·...
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Page 22: Wiring Of Photovoltaic Panels
4. Wiring of photovoltaic panels Junction box under each panel Connecting cable between modules Use 2 round lugs Junction box under the support Connecting cable Use crimping end between panels and wire these terminals terminal (4m max) BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 Copyright BIO-UV Marque, Modèles et Brevets déposés - Produits exclusifs Page 22... -
Page 23: Instruction To Mount The Biosun 340 Terminal
5. Instruction to mount the BIOSUN 340 terminal Before starting the installation of the BIOSUN terminal, a concrete foundation must be provided corresponding to the dimensions of the terminal (see template below) Carefully remove the BIOSUN module front panel with the profided anti-theft Allen wrench , taking care not to damage the hydraulic connections and wiring. - Page 24 Feed through the photovoltaic panel cable (after mounting the panels) Plug the solar panels connectors to the supply connectors inside the BIOSUN terminal (male/female connectors) Refit the BIOSUN terminal front panel Connect water supply : · On inlet valve if the terminal is equipped with a tank ·...
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Page 25: Instructions For The First Commossioning Of The Biosun 340 Terminal
E. INSTRUCTIONS FOR THE FIRST COMMOSSIONING OF THE BIOSUN 340 TERMINAL Check orientation of the solar panel to the SOUTH LATITUDE TILT ANGLE Latitude < 20° 15° 20° < latitude < 35° Latitude + 10° Latitude > 35° Latitude + 15°... -
Page 26: Instructions To Use The Biosun 340 Terminal
3 days. · The BIOSUN 340 terminal should be set to the ON position for the entire planned production time: do not switch the BIOSUN 340 terminal on or off according to the flow. -
Page 27: Instructions For Servicing Of The Biosun 340 Terminal
G. INSTRUCTIONS FOR SERVICING OF THE BIOSUN 340 TERMINAL 1. Backwashing the filter It is recommended that a filter backwashing operation be performed once a week as a preventive measure. When the flow rate of BIOSUN terminal decreases, this means that the filter is clogged: A filter backwashing operation should be carried out. -
Page 28: Solar Panel Cleanliness
3. Solar panel cleanliness Regularly, make sure that the solar panels remain clean. 4. Preventive disinfection Once a year, the terminal must be vaccinated: · Place some bleach in the full tank and let the water run until it smells of chlorine. ·... -
Page 29: Procedure For Lap, Quartz Sleeve Or Seals Replacement
H. PROCEDURE FOR LAP, QUARTZ SLEEVE OR SEALS REPLACEMENT These operations should be done at least once a year and: · At each replacement of lamp (once a year), quartz sleeve or seal · To check/clean the quart sleeve The terminal must be POWERED OFF, with the WATER SUPPLY CLOSED and DRAINED (treated water valve open). - Page 30 Remove carefully the quartz sleeve : Insert a thumb or finger in the sleeve and withdraw it gently until the seal comes free from its housing, while remaining well aligned with the axis. Take hold of the quartz sleeve and extract it fully, making sure that you keep it ABSOLUTELY well aligned with the axis.
- Page 31 Put the installation back in pressure before the reassembly of the lamp and check that there is no leakage in the quartz sleeve. Take hold of the new lamp taking care not to place your fingers outside the cap. (if you do, clean the lamp with a soft cloth and some methylated spirits).
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Page 32: Replacement Of The Filter Cartridges (Option)
I. REPLACEMENT OF THE FILTER CARTRIDGES (OPTION) Unscrew the transparent filter bowl. It is a good idea to place an empty bucket under the filter before removing it. Recover the water. Replace the cartridge. Do not invert the cartridges ! 1. -
Page 33: Maintenance File
J. MAINTENANCE FILE AUTION: This sheet must be kept up to date. It provides a record of the reactor’s operating cycle. Date Counter Carried out action Done by BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 Copyright BIO-UV Marque, Modèles et Brevets déposés - Produits exclusifs Page 33... -
Page 34: Electrical Description
K. ELECTRICAL DESCRIPTION DESIGNATION REFERENCES QUANTITY Photovoltaic power supply 15A ELE006460 Converter 19-36VDC/24VDC ELE006742 Ballast BAL005248 On/Off lamp button ELE006352 NO Contact ELE000275 Blue light ELE006353 Battery ELE006462 BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 Copyright BIO-UV Marque, Modèles et Brevets déposés - Produits exclusifs Page 34... -
Page 35: Blown Up View
L. BLOWN UP VIEW DESIGNATION REFERENCE Nut protection VIS004279 Lamp socket ELE002603 Lamp LPE004432 Sealing nut USI004134 Protection washer PIE000659 Quartz sleeve d25 QUA000016 O ring d25 JTS000100 O ring d10 JTS000230 Draining plug ACC000410 Water counter ELE006480 Filtering cartridge 10µm CAR004467 Filtering cartridge with active carbon CAR004468... -
Page 36: Errors And Remedial Action: Regulator
M. ERRORS AND REMEDIAL ACTION: REGULATOR Error Cause Remedial action Battery voltage too low Precharge the battery Blowing of the external fuse in the Replace the external fuse battery connecting cable The battery is not connected Connect the battery observing the polarities the right No display way round Battery connection polarities reversed... - Page 37 Check the battery charging light Green LED: Red LED: charge OK Charge Low The front panel blue Problem on regulator, UV lamp or light does not come on ballast power supply Make sure that the voltage across the DC/DC converter terminals is 24V +/- 1V.
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Page 38: Frequently Asked Questions
N. FREQUENTLY ASKED QUESTIONS Questions Answers Operating characteristics Because after 4 hours, the batteries are too discharged, and the BIO-SUN terminal operation can no longer be ensured for the What are the technical reasons for limiting use to 4 hours a day? following days (as it is calculated on the basis of statistics depending on sunshine). -
Page 39: Warranty Terms
O. WARRANTY TERMS The terms of guarantee for the equipment in the BIO-UV range are as follows: 2 years for all components with the exception of the UV lamp (consumable). Exclusions: The electrical components are not guaranteed against overvoltage or lightning strikes. Modification and addition of components in the electrical cabinets Use of spare parts that do not originate from BIO-UV Non-compliance with the installation instructions... -
Page 41: Annex 1: Clearance Dimensions, Blown Up View, Designation
ANNEX 1: Clearance dimensions, Blown up view, Designation BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 Copyright BIO-UV Marque, Modèles et Brevets déposés - Produits exclusifs Page 41... -
Page 43: Annex 2: Electrical Diagrams
ANNEX 2: Electrical diagrams BIOSUN-340_(Anglais) - DOC012466 - Ind. B03 - 21/06/2017 Copyright BIO-UV Marque, Modèles et Brevets déposés - Produits exclusifs Page 43...
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